The manufacture method of the automatic flap valve of irrigation and drainage water pump
Technical field
This application involves water pump field of drawing water, more particularly to a kind of manufacture method of the automatic flap valve of irrigation and drainage water pump.
Background technology
In the water pump of existing middle-size and small-size water drainage or irrigation, flap valve is critically important structural fittings, it is mainly in water
When pump is shut down, prevent to flow back in the water taken out in upper/channel.But conventional flap valve starts upwards, flap valve and water
The connecting shaft of pump line is on water pump water outlet mouth of pipe top, and, when drawing water, pumping for water pump impulse force will continue to jack up flap valve for it, and when shutdown leans on
Flap valve self gravitation closes, light then then hundreds of kilograms of tens kilogram weights of the flap valve of the conventional middle-size and small-size water pump for irrigation and drainage, according to
Flap valve is continued to jack up by pumping for water pump impulse force, it is therefore desirable to consume much electricity.
To reduce energy consumption, pumping station operation efficiency is improved, it is proposed that one kind is arranged on pump outlet lower part, opening angle
Degree is big, unresisted energy-saving automatic turnover flap valve when drawing water, and according to mechanics principle, will be installed on water outlet top originally
Flap valve is changed to be installed on water outlet lower part, and flap valve is arranged on counter-jib support left end, and weight body is arranged on counter-jib support right end,
Flap valve is when opening, the flap valve positioned at support left end and the weight body weight balancing positioned at support right end, therefore water outlet is hindered
Power is smaller, stops pumping, and flap valve stops current along going out because right end torque is bigger and backwater suction lid is on water outlet, so as to play
The effect of water pipe reflux, the type flap valve have following technical characterstic:1st, can automatic open close without any headstock gear;2nd, pacify
It is complete to stablize, it is energy-efficient;3rd, non-resistance when this flap valve is run, impact is small when closing, eliminates caused by water hammer and water outlet
Whirlpool;4th, without hand, electricity, air-liquid control, should not manual operation, save a large amount of manpower and materials, improve pumping station operation reliability and
Unit efficiency, reduces operation expense;5th, pumping plant energy consumption is reduced, in actual operation after tested, this flap valve is clapped than suspension type
Door saves electric energy 22.5%;6th, flap valve and its accessory use stainless steel material, will not corrosion, it is convenient that its rubber sheet gasket is replaced, close
Envelope is reliable, product structure advantages of simple, and service life is and easy to maintain up to more than 30 years.
The content of the invention
Present invention solves the technical problem that:The application for water pump flap in the prior art rely on pumping for water pump impulse force by its
Jack up and need to expend the deficiency of electric energy, there is provided flap valve is installed on pump outlet lower part by one kind, and does not consume electric energy
The manufacture method of the automatic flap valve of irrigation and drainage water pump.
In order to solve the above technical problems, the present invention uses following technical scheme:
A kind of automatic flap valve of irrigation and drainage water pump, including pump outlet and the flap valve that is arranged on water outlet, it is characterised in that
The pump outlet lower part is equipped with bearing, and counter-jib is movably connected on bearing, counter-jib upper end connection flap valve, flap valve fitting
On water outlet, counter-jib lower end connects weight body by counterweight connector.
Further, the flap valve is equipped with gasket, and the gasket is coordinates the annular gasket of water outlet, the annular
Gasket is equipped with two annular protrusions, and annular groove, the groove and water outlet are equipped between two annular protrusions
Front end tube wall coordinates close.
Further, the water outlet is set to tilt water outlet, its angle of inclination is 40-80 °, it is preferred that inclination angle
Spend for 45 °.
Further, the counter-jib is equipped with support, and support is flexibly connected with bearing by axis.
Further, the flap valve is equipped with air ring film trap, and the annular gasket is arranged in air ring film trap.
Further, the weight body is metal or nonmetallic sphere or cuboid, it is preferred that weight body uses cast iron
Sphere.
Further, the flap valve back side circle centre position is equipped with flap valve connector, and flap valve connector is equipped with connecting hole,
The top 2-5cm distances of the connecting hole are equipped with catch, this distance can ensure that flap valve has certain activity space, catch
It can stop flap valve, prevention flap valve is turned to below counter-jib top or counter-jib after opening.
Further, the gasket is rubber material, and groove that itself and water outlet tube wall coordinate is latex material, gasket
It is fixed on using gluing or pressing plate in supporting flap valve spacer groove.
The invention also discloses the manufacture method of the above-mentioned automatic flap valve of irrigation and drainage water pump, its feature includes following technique and step
Suddenly:
1) flap valve is made first, and flap valve makes for steel plate, has a diameter larger than supporting pump outlet 10cm or so, i.e.,
Effluent pipe mouth outer wall 5cm or so is respectively protruded on periphery, spacer groove is set in itself and pump outlet contact surface, by ring-shaped rubber gasket
Fix in this spacer groove, at the flap valve back side, circle centre position sets flap valve connector, and flap valve connector is equipped with connecting hole, described
Connecting hole top 3-5cm distance set catch;
2) pump outlet makes:The water pump water outlet mouth of pipe is set to tilt water outlet, its angle of inclination is 40-80 °, excellent
The angle of inclination of choosing is 45 °, bearing is set on the tube wall of pump outlet lower part, bearing is equipped with connecting hole;
3) counter-jib makes:Counter-jib is rectangle, and support is fixedly installed at counter-jib lower part 3/4, and support, which is equipped with, to be connected
Hole is connect, is movably connected in axis on bearing, connecting hole is set apart from top 5-10cm on counter-jib top, is movably connected in axis
On the connecting hole of flap valve connector;Active connection is set in counter-jib lower end, counterweight connector is set on active connection,
In counterweight connector lower end, weight body is set;
4) weight body makes:Weight body is the spherical of iron casting, welds a rectangular steel pipe at an upper portion thereof as company
Take over a job the counterweight connector of follower link, active connection be set on counterweight connector top, active connection by axis with it is flat
Weighing apparatus arm lower end is flexibly connected;
5) gasket makes:Gasket described in step 1 is made for rubber note, and the annular groove uses softer latex system
Make, gasket is fixed in supporting flap valve spacer groove with gluing or pressing plate;
6) application of flap valve:When opening water pump, current wash the flap valve outside water outlet open, and flap valve is lain under water outlet
Portion, it is anterior-posterior balance state in support, bearing junction to balance post-brachial weight body with anterior flap valve, and flap valve does not influence
The mouth of a river, does not have water outlet resistance, and water pump stops pumping, and water outlet is closed at since the effect of backwater power makes flap valve lift automatically
On, the front end tube wall of water outlet is fitted closely with the ring-shaped rubber gasket groove being arranged on flap valve, avoids water along back of pipeline
Stream.
The invention also discloses the construction method of the above-mentioned automatic flap valve of irrigation and drainage water pump, its feature includes following technique and step
Suddenly:
1) the mounted water pump water outlet mouth of pipe is set to top and turned forward by the installation of irrigation and drainage water pump with the installation of conventional water pump
Oblique water outlet, its angle of inclination are 40-80 °, and preferable angle of inclination is 45 °, is set on the tube wall of pump outlet lower part
Bearing, bearing are equipped with connecting hole;
2) connecting hole of bearing is flexibly connected with the connecting hole of the support on counter-jib with axis;
3) flap valve is arranged on by counter-jib front end by the connecting hole of flap valve connector with axis, flap valve is equipped with gasket, pad
Piece is equipped with groove;
4) active connection is equipped with counterweight connector by axis connection in counter-jib rear end in active connection lower part,
Counterweight connector lower end is connected with spherical weights body;
5) after above-mentioned 4 step is set, flap valve is fitted on water outlet, and when opening water pump, current are washed open outside water outlet
Flap valve, flap valve lie in water outlet lower part, balance post-brachial weight body and are in support, bearing junction with anterior flap valve
Anterior-posterior balance state, flap valve do not influence water outlet, do not have resistance to water outlet, and water pump stops pumping, since the effect of backwater power makes
Flap valve is lifted and closed on water outlet automatically, and the front end tube wall of water outlet and the ring-shaped rubber gasket groove being arranged on flap valve are tight
Closely connected conjunction, avoids water from flowing back along pipeline.
Beneficial effect
The present invention has following technique effect after the above technical solution is adopted:Flap valve is installed on water in device of the present invention
Mouth of a river lower part is pumped out, when pump working, flap valve is opened under hydraulic impact effect, lies in water outlet lower part, therefore to going out
Mouth of a river resistance is smaller, and water pump stops pumping, since right end torque is bigger and the effect of backwater pulling force makes flap valve lift closure automatically
On water outlet, the tube wall of water outlet is fitted closely with the ring-shaped rubber gasket groove being arranged on flap valve, particularly added with magnetic
Property gasket and groove, can with water outlet adsorb it is even closer, avoid water along pipeline flow back, compared with prior art, this
Invention can save electric energy.
Brief description of the drawings
Fig. 1 is the closure state side structure schematic diagram of the automatic flap valve of irrigation and drainage water pump of the present invention;
Fig. 2 is the left view structural representation of Fig. 1;
Fig. 3 is the dimensional structure diagram of Fig. 2;
Fig. 4 is the flap valve open mode structure diagram of Fig. 1;
Fig. 5 is the flap valve open mode dimensional structure diagram of Fig. 4;
Fig. 6 is that flap valve closes rearward recess and water outlet front end tube wall bonding state structure diagram;
Fig. 7 is that flap valve opens dimensional structure diagram at equilibrium state flap valve connector, it is seen that the gear in flap valve connection sheet
Chip architecture.
Wherein, 1- water outlets, 2- gaskets, 3- flap valves, 4- flap valve connectors, 5- counter-jibs, 6- bearings, 7- axis, 8- supports,
9- active connections, 10- counterweight connectors, 11- weight bodies, 21- grooves, 31- spacer grooves, 41- catch.
Embodiment
To make the purpose of the application and technical solution clearer, the technical solution of the application is carried out below in conjunction with attached drawing
Clearly and completely describe.Described embodiment is the part of the embodiment of the application, instead of all the embodiments, is based on
Described embodiments herein, those of ordinary skill in the art are obtained all on the premise of without creative work
Other embodiment, shall fall in the protection scope of this application.
Embodiment 1:Refer to the attached drawing, a kind of automatic flap valve of irrigation and drainage water pump, including pump outlet 1 and it is arranged on water outlet
Flap valve 3,1 lower part of pump outlet is equipped with bearing 6, and counter-jib 5 is movably connected on bearing 6, the connection of 5 upper end of counter-jib
Flap valve 3, flap valve 3 are blocked on water outlet 1, and 5 lower end of counter-jib is equipped with counterweight connector 10, and counterweight connector 10 connects weight body
11。
Further, the flap valve 3 is equipped with gasket 2, and the gasket 2 is annular gasket, and the annular gasket is equipped with
Two annular protrusions, are equipped with groove 21, the groove 21 and 1 front end tube wall of water outlet between two annular protrusions
Coordinate close.
Further, the water outlet 1 is set to tilt the water surface, its angle of inclination is 40-80 °, it is preferred that inclination angle
Spend for 45 °.
Preferably, the counter-jib 5 is equipped with support 8, and support 8 is flexibly connected with bearing 6 by axis 7.
Preferably, the flap valve 3 is equipped with air ring film trap 31, and gasket 2 is arranged in air ring film trap 31.
Further, the weight body 11 is metal or nonmetallic sphere or cuboid, it is preferred that weight body 11 is ball
Type cast iron.
Further, 3 back side circle centre position of flap valve is equipped with flap valve connector 4, and flap valve connector 4 is equipped with connection
Hole, is equipped with catch 41, this distance can ensure that flap valve 3 has certain activity in the top 2-5cm distances of the connecting hole
Space, catch 41 can stop flap valve 3, and prevention flap valve 3 is turned to 5 top of counter-jib or the lower section of counter-jib 5 after opening.
Further, the gasket 2 is rubber material, its groove 21 coordinated with 1 front end tube wall of water outlet is latex
Material, the softer material of use, it is ensured that groove 21 is bonded closer with water outlet 1, it is preferred that the gasket 2 is
Rubber adds magnetic powder material, and groove 21 adds magnetic powder material for latex, and magnetic gasket 2 and groove 21 can be adsorbed preferably in steel
On the water outlet 1 of iron material matter;Gasket 2 is fixed in supporting flap valve spacer groove 31 using gluing or pressing plate.
The present embodiment also discloses a kind of manufacture method of the automatic flap valve of irrigation and drainage water pump, including pump outlet 1 and setting
Flap valve 3 on water outlet 1, its feature include following technique and step:
1) flap valve 3 is made first, flap valve 3 makes for steel plate, has a diameter larger than supporting pump outlet 10cm or so,
That is 5cm or so all outside protrusion 1 tube wall of water outlet up and down of flap valve 3, in itself and 1 contact surface of pump outlet setting gasket
Groove 31, ring-shaped rubber gasket 2 is fixed in this spacer groove 31, and flap valve connector 4, flap valve are set in 3 back side circle centre position of flap valve
Connector 4 is equipped with connecting hole, and catch 41 is set in the top 2-5cm distances of the connecting hole;
2) the water pump water outlet mouth of pipe is set to tilt water outlet 1, its angle of inclination is 40-80 °, and preferable angle of inclination is
45 °, bearing 6 is set on 1 lower part tube wall of pump outlet, bearing 6 is equipped with connecting hole;
3) counter-jib makes:Counter-jib 5 is rectangle, and support 8 is set at 5 lower part 3/4 of counter-jib, and support 8, which is equipped with, to be connected
Hole is connect, is movably connected in axis 7 on bearing 6, connecting hole is set at the 5-10cm of top on 5 top of counter-jib, with the activity of axis 7
It is connected on flap valve connector 4;Active connection 9 is set in 5 lower end of counter-jib, is set on active connection 9 with reconnection
Part 10, weight body 11 is set in 10 lower end of counterweight connector;
4) weight body makes:Weight body 11 is the spherical of iron casting, welds a rectangular steel pipe conduct at an upper portion thereof
The counterweight connector 10 of active connection 9 is connected, active connection is set on 10 top of counterweight connector, active connection 9 is logical
Axis 7 is crossed to be flexibly connected with 5 lower end of counter-jib;
5) gasket makes:Gasket 2 described in step 1 is made for rubber note, and the annular groove 21 uses softer latex
Make, gasket 2 is fixed in supporting flap valve spacer groove 31 with gluing or pressing plate;
6) application of flap valve:When opening water pump, current wash the flap valve 3 outside water outlet 1 open, and flap valve 3 lies in water outlet 1
Lower part, the weight body 11 at 5 rear portion of counter-jib are anterior-posterior balance state in 6 junction of bearing with anterior flap valve 3, the not shadow of flap valve 3
Water outlet 1 is rung, smaller to water resistance, water pump stops pumping, and is closed at out since the effect of backwater power makes flap valve 3 lift automatically
On 1 front end tube wall of the mouth of a river, the tube wall of water outlet 1 is fitted closely with 2 groove 21 of ring-shaped rubber gasket being arranged on flap valve 3, is kept away
Exempt from water to flow back along pipeline.
The present embodiment also discloses a kind of construction method of the automatic flap valve of irrigation and drainage water pump, its feature includes following technique and step
Suddenly:
1) the mounted water pump water outlet mouth of pipe is set to top and turned forward by the installation of irrigation and drainage water pump with the installation of conventional water pump
Oblique water outlet 1, its angle of inclination are 40-80 °, and preferable angle of inclination is 45 °, is set on 1 lower part tube wall of pump outlet
Bearing 6 is put, bearing 6 is equipped with connecting hole;
2) connecting hole of bearing 6 is flexibly connected with the connecting hole of the support 8 on counter-jib 5 with axis 7;
3) flap valve 3 is arranged on by 5 front end of counter-jib by the connecting hole of flap valve connector 4 with axis 7, flap valve 3 is equipped with pad
Piece 2, gasket 2 are equipped with groove 21;
4) active connection 9 is connected to 5 rear end of counter-jib by axis 7, is equipped with 9 lower part of active connection with reconnection
Part 10, spherical weights body 11 is connected with 10 lower end of counterweight connector;
5) after above-mentioned 4 step is set, flap valve 3 is fitted on water outlet 1, and when opening water pump, current are washed open outside water outlet 1
Flap valve 3, flap valve 3 lies in 1 lower part of water outlet, and the weight body 11 at 5 rear portion of counter-jib is with anterior flap valve 3 in support 8, bearing
6 junctions are anterior-posterior balance state, and flap valve 3 does not influence water outlet, do not have resistance to water outlet, and water pump stops pumping, due to backwater
The effect of power makes automatic lift of flap valve 3 close on water outlet 1, the front end tube wall of water outlet 1 and the annular being arranged on flap valve 3
Rubber sheet gasket groove 21 fits closely, and avoids water from flowing back along pipeline.
Above-described embodiment counter-jib, torque arm length, flap valve, counterweight are respectively:Anterior support 8 is 60 centimeters, supports 8 rear portions
For 20 centimeters, 3 mass of flap valve is 20 kilograms, and 5 mass of anterior counter-jib of support 8 is 3 kilograms, and support 8 rear portion counter-jib, 5 mass is
1 kilogram, 11 mass of weight body is 64.5 kilograms, and pump outlet face angle with horizontal plane is 45 °, and left side torque is M1, right side
Torque is M2, and the influence of equipment frictional force, the buoyancy of water and current rotation nest is disregarded.
When drawing water, counter-jib 5 is in horizontality, two end moments are:
M1=20*9.8*0.6+3*9.8*0.3=126.42 oxen rice
M2=64.5*9.8*0.2+1*9.8*0.1=127.40 oxen rice
Because two end moments are not much different, so head influence of the flap valve on water pump water outlet is smaller.
When water pump is cut off the water, since right end torque is bigger and the effect of backwater pulling force makes flap valve 3 from dynamic circuit connector in pump line water outlet
On mouth 1, the torque at 8 both ends of at this moment counter-jib support is:
M1=20*9.8*0.30+3*9.8*0.15=63.21 oxen rice
M2=64.5*9.8*0.1+1*9.8*0.05=63.70 oxen rice
Right end torque is more than left end torque, so flap valve is in stable closed state after closing.
In order to adjust right end torque size, counterweight ball-type cast iron can left and right fine setting on counter-jib.Because Model of pump is different,
Water outlet size is also different, can do corresponding adjustment to the size and weight of automatic flap valve according to above-described embodiment.
Those skilled in the art of the present technique are appreciated that unless otherwise defined, all terms used herein, including technology art
Language and scientific terminology, have the meaning identical with the general understanding of the those of ordinary skill in the application fields.Should also
Understand, those terms such as defined in the general dictionary, which should be understood that, to be had and the meaning in the context of the prior art
The consistent meaning of justice, and unless defined as here, will not be with idealizing or the implication of overly formal be explained.
The implication of " inside and outside " described herein referred to relative to equipment itself, the side inside sensing equipment
To be interior, on the contrary is outer.
The implication of " connection " described herein can be between component to be directly connected to can also pass through between component
Other components are indirectly connected with.
It is complete by above-mentioned description, relevant staff using the above-mentioned desirable embodiment according to the application as enlightenment
Various changes and amendments can be carried out in the range of without departing from this item application technological thought entirely.The technology of this item application
Property scope is not limited to the content on specification, it is necessary to determines its technical scope according to right.