A kind of rubber carries out the utilization production line of equivalent cure in exhaust steam reclaims
Technical field
The present invention relates to the utilization production line that equivalent cure is carried out in rubber equivalent stilphtirising device field, particularly a kind of rubber in exhaust steam reclaims.
Background technology
Current most domestic all enterprises, condensed water high-temperature pump is pushed back boiler, discharge of steam is fallen, if not discharged steam can greatly reduce heat transfer effect because water return pipeline builds the pressure and affects production technology temperature and production efficiency, greatly waste resource, also environment is polluted, simultaneously, present conveyer belt industry is in sulfuration production process, the curing temperature of equipment is constant, to the confirmation of product state of cure (vulcanization), and the determination of cure time, it is the method that have employed traditional operation for many years and valuable practical experience, in the production process of reality, curing temperature changes at any time, uncertain a lot of because have, but, cure time is constant, so the product of each pot is inconsistent in state of cure (vulcanization), therefore, cause the poor stability of product quality, consume energy high, energy waste is large, there is great hidden danger of quality.
Summary of the invention
The object of the invention is to solve the problem, devising the utilization production line that a kind of rubber carries out equivalent cure in exhaust steam reclaims.
Realizing above-mentioned purpose technical scheme of the present invention is, a kind of rubber carries out the utilization production line of equivalent cure in exhaust steam reclaims, and comprises waste gas recovery purification mechanism, air accumulator, pressurized tank, natural gas cleans boiler and Intelligent equivalent vulcanizing control system, described waste gas recovery purification mechanism, air accumulator, pressurized tank, natural gas cleans boiler and Intelligent equivalent vulcanizing control system is in turn connected to form loop, and described Intelligent equivalent vulcanizing control system cleans by with natural gas the vulcanizing press that boiler is connected, the computer calculate control system of peripheral hardware, the vulcanization mechanism parameter of input computer calculate control system inside and software for calculation data control typing, be positioned at vulcanizing press inside and the multi way temperature sensor be connected with computer calculate control system, be positioned at computer calculate control system inner and jointly form with the control relay that vulcanizing press is electrically connected, described waste gas recovery purification mechanism is by being fixedly mounted on ground tank body, be positioned at tank body upper end side surface and the inlet be connected with vulcanizing press, be positioned at the air inlet that tank body bottom end side is connected on the surface and with vulcanizing press, be positioned at tank body top and the gas outlet be connected with air accumulator, be positioned at the liquid outlet of tank body bottom, be positioned at the flowmeter counter one on liquid outlet, be arranged on the turbocharging admission gear at air intake ports place, the multipurpose replacement mechanism being arranged on liquid outlet port and the pouring liquid disc mechanism being arranged on upper end in tank body are formed jointly.
Described turbocharging admission gear is by be connected with air inlet and the turbine of horizontal positioned is installed casing, is positioned at turbine and installs casing and turbine-driven set on driving axial and the turbine that is fixedly connected with the driving shaft of turbine-driven set.
Described multipurpose replace mechanism by the external screw thread be positioned on liquid outlet outer surface, be positioned on the inner surface of one end with female three-way pipe, each corner of body that is positioned at three-way pipe be provided with different infiltration progression permeable membrane, be positioned at that the active back plate mechanism of the port at the other two ends of three-way pipe forms jointly.
Described active back plate mechanism is fixedly mounted on body port and round end is the electric rotating machine of level, door that edge is fixedly connected with electric rotating machine round end and the flowmeter counter two that is fixedly mounted on body port jointly forms by being positioned at.
Described pouring liquid disc mechanism by edge side surface be fixedly mounted on circle in tank body drench liquid plate, evenly open circle drench liquid plate multiple circular holes, be fixedly mounted on circular to drench on liquid plate lower surface and with circular hole one to one mechanical separating plate mechanism jointly form.
Described mechanical separating plate mechanism is fixedly mounted on circular pouring on liquid plate lower surface and the downward one group of miniature promotion linear electric motors of telescopic end, and one end is fixedly connected with two miniature promotion linear electric motors telescopic ends and be parallel to each other two vertical pull bars, to be fixedly mounted on two vertical pull bars and three separating plates be arranged in order from top to bottom, the sorting hole opened on each separating plate are formed jointly.
The diameter of described three separating plates reduces from top to bottom successively.
Described gas outlet is connected with air accumulator by low pressure pipeline.
Described air accumulator cleans boiler by the pressure pipeline in pressurized tank and natural gas and is connected.
Described vulcanization mechanism parameter comprises the Thermal Parameter of sizing material, each position rubber vulcanization characterisitic parameter, conveyer belt specifications and models and vulcanization parameters and sulfuration order of classes or grades at school.
The rubber utilizing technical scheme of the present invention to make carries out the utilization production line of equivalent cure in exhaust steam reclaims, adopt sulfuration and the equivalent cure principle of international advanced finite element analysis and emulation technology and rubber, to the HEAT TRANSFER LAW of rubber conveyer belt product sulfidation, calculate in real time with the equivalent cure degree of belt body different parts sizing material, judge and control the accurate engineering sulfurizing time of conveyer belt product, avoid the defining method of the conditions of vulcanization of previous experiences, accomplish under the prerequisite ensureing conveyer belt product quality and reduction production cost, realize the Based Intelligent Control of rubber conveyer belt sulfuration process, this technique reaches best accurately cure time, improve the peak performance of product, ensure that product quality, reduce labour cost, save the time, save cost, to energy-saving and emission-reduction, there is real far reaching significance the aspects such as environmental protection, simultaneously, realization recycles, water return pipeline is accomplished with no pressurely not affect normal production, be different from similar any producer, improve efficiency, workshop is without waste water, without phenomenons such as bubblings.
Accompanying drawing explanation
Fig. 1 is the structural representation that rubber of the present invention carries out the utilization production line of equivalent cure in exhaust steam reclaims;
Fig. 2 is the side view of waste gas recovery purification mechanism of the present invention;
Fig. 3 is the circuit block diagram of computer calculate control system of the present invention;
Fig. 4 is the schematic diagram of mechanical separating plate mechanism of the present invention;
In figure, 1, air accumulator; 2, pressurized tank; 3, natural gas cleans boiler; 4, vulcanizing press; 5, computer calculate control system; 6, vulcanization mechanism parameter; 7, software for calculation data control typing; 8, pressure pipeline; 9, multi way temperature sensor; 10, control relay; 11, tank body; 12, inlet; 13, air inlet; 14, gas outlet; 15, liquid outlet; 16, flowmeter counter one; 17, casing installed by turbine; 18, turbine-driven set; 19, turbine; 20, external screw thread; 21, internal thread; 22, three-way pipe; 23, permeable membrane; 24, electric rotating machine; 25, door; 26, flowmeter counter two; 27, circular pouring liquid plate; 28, circular hole; 29, miniature promotion linear electric motors; 30, vertical pull bar; 31, separating plate; 32, sorting hole; 33, low pressure pipeline.
Detailed description of the invention
Below in conjunction with accompanying drawing, the present invention is specifically described, as Figure 1-4, a kind of rubber carries out the utilization production line of equivalent cure in exhaust steam reclaims, comprise waste gas recovery purification mechanism, air accumulator (1), pressurized tank (2), natural gas cleans boiler (3) and Intelligent equivalent vulcanizing control system, described waste gas recovery purification mechanism, air accumulator (1), pressurized tank (2), natural gas cleans boiler (3) and Intelligent equivalent vulcanizing control system is in turn connected to form loop, described Intelligent equivalent vulcanizing control system cleans by with natural gas the vulcanizing press (4) that boiler (3) is connected, the computer calculate control system (5) of peripheral hardware, the vulcanization mechanism parameter (6) that input computer calculate control system (5) is inner and software for calculation data control typing (7), be positioned at vulcanizing press (4) inside and the multi way temperature sensor (9) be connected with computer calculate control system (5), be positioned at computer calculate control system (5) inner and jointly form with control relay (10) that vulcanizing press (4) is electrically connected, described waste gas recovery purification mechanism is by being fixedly mounted on ground tank body (11), be positioned at tank body (11) upper end side surface and the inlet (12) be connected with vulcanizing press (4), be positioned at the air inlet (13) that tank body (11) bottom end side is connected on the surface and with vulcanizing press (4), be positioned at tank body (11) top and the gas outlet (14) be connected with air accumulator (1), be positioned at the liquid outlet (15) of tank body (11) bottom, be positioned at the flowmeter counter one (16) on liquid outlet (15), be arranged on the turbocharging admission gear of air inlet (13) port, the multipurpose replacement mechanism being arranged on liquid outlet (15) port and the pouring liquid disc mechanism being arranged on tank body (11) interior upper end are formed jointly, described turbocharging admission gear is by be connected with air inlet (14) and the turbine of horizontal positioned is installed casing (17), is positioned at turbine and installs casing (17) and turbine-driven set (18) on driving axial and the turbine (19) that is fixedly connected with the driving shaft of turbine-driven set (18), described multipurpose replace mechanism by the external screw thread (20) be positioned on liquid outlet (15) outer surface, be positioned on the inner surface of one end with the three-way pipe (22) of internal thread (21), each corner of body that is positioned at three-way pipe (22) be provided with different infiltration progression permeable membrane (23), be positioned at that the active back plate mechanism of three-way pipe (22) port at two ends in addition forms jointly, described active back plate mechanism is fixedly mounted on body port and round end is the electric rotating machine (24) of level, door (25) that edge is fixedly connected with electric rotating machine (24) round end and the flowmeter counter two (26) that is fixedly mounted on body port jointly forms by being positioned at, described pouring liquid disc mechanism by edge side surface be fixedly mounted on circle in tank body (11) drench liquid plate (27), evenly open circle drench liquid plate (27) multiple circular holes (28), be fixedly mounted on circular to drench on liquid plate (27) lower surface and with circular hole (28) one to one mechanical separating plate mechanism jointly form, described mechanical separating plate mechanism is fixedly mounted on circular pouring on liquid plate (27) lower surface and the downward one group of miniature promotion linear electric motors (29) of telescopic end, and one end is fixedly connected with two miniature promotion linear electric motors (29) telescopic ends and be parallel to each other two vertical pull bars (30), be fixedly mounted on that upper and three separating plates (31) be arranged in order from top to bottom of two vertical pull bars (30), the sorting hole (32) opened on each separating plate (31) are common to be formed, the diameter of described three separating plates (31) reduces from top to bottom successively, described gas outlet (14) is connected with air accumulator (1) by low pressure pipeline (33), described air accumulator (1) cleans boiler (3) by the pressure pipeline (8) in pressurized tank (2) and natural gas and is connected, described vulcanization mechanism parameter (6) comprises the Thermal Parameter of sizing material, each position rubber vulcanization characterisitic parameter, conveyer belt specifications and models and vulcanization parameters and sulfuration order of classes or grades at school.
The feature of the present embodiment is, waste gas recovery purification mechanism, air accumulator, pressurized tank, natural gas cleans boiler and Intelligent equivalent vulcanizing control system is in turn connected to form loop, Intelligent equivalent vulcanizing control system cleans by with natural gas the vulcanizing press that boiler is connected, the computer calculate control system of peripheral hardware, the vulcanization mechanism parameter of input computer calculate control system inside and software for calculation data control typing, be positioned at vulcanizing press inside and the multi way temperature sensor be connected with computer calculate control system, be positioned at computer calculate control system inner and jointly form with the control relay that vulcanizing press is electrically connected, waste gas recovery purification mechanism is by being fixedly mounted on ground tank body, be positioned at tank body upper end side surface and the inlet be connected with vulcanizing press, be positioned at the air inlet that tank body bottom end side is connected on the surface and with vulcanizing press, be positioned at tank body top and the gas outlet be connected with air accumulator, be positioned at the liquid outlet of tank body bottom, be positioned at the flowmeter counter one on liquid outlet, be arranged on the turbocharging admission gear at air intake ports place, the multipurpose replacement mechanism being arranged on liquid outlet port and the pouring liquid disc mechanism being arranged on upper end in tank body are formed jointly, adopt sulfuration and the equivalent cure principle of international advanced finite element analysis and emulation technology and rubber, to the HEAT TRANSFER LAW of rubber conveyer belt product sulfidation, calculate in real time with the equivalent cure degree of belt body different parts sizing material, judge and control the accurate engineering sulfurizing time of conveyer belt product, avoid the defining method of the conditions of vulcanization of previous experiences, accomplish under the prerequisite ensureing conveyer belt product quality and reduction production cost, realize the Based Intelligent Control of rubber conveyer belt sulfuration process, this technique reaches best accurately cure time, improve the peak performance of product, ensure that product quality, reduce labour cost, save the time, save cost, to energy-saving and emission-reduction, there is real far reaching significance the aspects such as environmental protection, simultaneously, realization recycles, water return pipeline is accomplished with no pressurely not affect normal production, be different from similar any producer, improve efficiency, workshop is without waste water, without phenomenons such as bubblings.
In the present embodiment, during use, the waste gas produced in production process arrives vulcanizing press through pipeline, vulcanizing press with computer calculate control system for core, coordinate the Thermal Parameter of sizing material, each position rubber vulcanization characterisitic parameter, conveyer belt specifications and models and vulcanization parameters, the input of conveyer belt specifications and models and vulcanization parameters and sulfuration order of classes or grades at school etc., calculate corresponding state of cure (vulcanization), and send instruction by computer, control corresponding vulcanizing equipment action, complete the intelligent process of adhesive tape vulcanizing, the waste gas of vulcanizing press process arrives waste gas recovery purification mechanism through turbocharging admission gear, waste water is fallen after entering tank body and is drenched on liquid dish, then mechanical separating plate mechanism is entered into by the circular port drenched on liquid dish, simultaneously, gas needed for separating liquid enters tank body from the air inlet bottom end surface, gas is after turbo charging installation supercharging, can better react with waste water, make lock out operation more thorough, and the gas produced after reaction and the remaining gas of reaction are discharged by the gas outlet above tank body, in mechanical separating plate mechanism, adopt multiple mechanism to carry out lock out operation simultaneously, improve operating efficiency, the complete waste water of separating-purifying is discharged from the liquid outlet of tank body bottom, liquid can enter three-way pipeline after discharging liquid outlet, the permeable membrane that infiltration density is different is provided with in the pipeline at two ends, thus secondary separation is carried out to waste water, also can according to required type, the permeable membrane matched is set, isolate required material, flowmeter counter two is provided with in pipe ends, the flow of liquid in energy testing pipes, the waste water and gas low pressure pipeline that vulcanizer drain valve is discharged is connected to air accumulator by waste gas recovery purification mechanism, water high-temperature pump is taken away, gas aspiration pump is extracted into pressure pipeline and delivers to clean natural gas boiler, through natural gas boiler again temperature-pressure produce new high temperature and high pressure steam, realization recycles, water return pipeline is accomplished with no pressurely not affect normal production.
Technique scheme only embodies the optimal technical scheme of technical solution of the present invention, and those skilled in the art all embody principle of the present invention to some variations that wherein some part may be made, and belong within protection scope of the present invention.