CN105414501B - A kind of crystallizer wiper - Google Patents
A kind of crystallizer wiper Download PDFInfo
- Publication number
- CN105414501B CN105414501B CN201510958094.8A CN201510958094A CN105414501B CN 105414501 B CN105414501 B CN 105414501B CN 201510958094 A CN201510958094 A CN 201510958094A CN 105414501 B CN105414501 B CN 105414501B
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- CN
- China
- Prior art keywords
- crystallizer
- wiper blade
- clamping plate
- rubber
- wiper
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/04—Continuous casting of metals, i.e. casting in indefinite lengths into open-ended moulds
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
- C08J9/04—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/34—Silicon-containing compounds
- C08K3/36—Silica
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2203/00—Applications
- C08L2203/14—Applications used for foams
Abstract
The invention discloses a kind of crystallizer wiper, including fixed support and rubber Wiper blade, wherein, fixed support is arranged at crystallizer lower edge;Rubber Wiper blade in a ring, is fixed on the fixed support, and positioned at the lower section of the crystallizer lower edge, the internal diameter of the rubber Wiper blade is less than the diameter of ingot casting in the crystallizer, and each ingredient percent is in the rubber Wiper blade:Foaming agent 2 7%, quartz sand 1 5%, remaining is fluorine-containing sizing material;The rubber obtained by above-mentioned formula, with good Wear-resistant, high-temperature resistant performance, and manufacturing cost is relatively low, when being made into rubber Wiper blade applied in crystallizer wiper, it can make crystallizer wiper that there is longer service life, reduce and change number, use cost, and above-mentioned crystallizer wiper are reduced, it is simple in construction, it is easy to make, cost is low.
Description
Technical field
The present invention relates to aluminum alloy melt casting equipment technical field, more particularly to a kind of crystallizer wiper.
Background technology
Semicontinuous ingot casting is that one kind makes molten metal continually by crystallizer, the ingot blank life realized solidification and crystallization and be molded
Production. art, in casting process, metal bath is equably imported in the crystallizer that outer wall is water-cooled, in crystallizer wall and knot
Quick solidification crystallizes under the collective effect of brilliant device base, and forms a firmer solidified shell, metal bath in device to be crystallized
Horizontal liquid level when reaching a certain height, the haulage gear of casting machine just drives base and the solidified shell being set on base one
Rise and continuously, equably moved down with certain speed, the part for being frozen into ingot casting for being separated from crystallizer is immediately exposed to come from
The direct cooling of the secondary cooling water of crystallizer lower edge, the crystallizing layer of ingot casting also continuously promote to central area and complete therewith
Full solidification and crystallization.After extrusion ingot length reaches given size, stopping casting, unload ingot casting, casting machine base returns to home position,
Complete a casting time.
But because the cold plasticity of the big size ingot-casting of some alloys is poor, if ingot casting leaves crystallizer
Directly cooled down by secondary cooling water, ingot casting axial temperature difference can be caused to increase, cold cracking inclination occur, influence ingot quality, therefore,
, it is necessary to install crystallizer wiper, the master of crystallizer wiper in crystallizer lower edge when casting the alloy of this type
It is a ring-shaped rubber piece to want part, and the ring-shaped rubber piece is located at the lower section of crystallizer lower edge, and its internal diameter is less than the diameter of ingot casting, when
When ingot casting moves down, rubber inward flange downwardly turns over and holds ingot casting tightly so that the part below the bottom of liquid cave on ingot casting
Water cooling is no longer received, it is poor so as to reach reduction ingot casting axial temperature, reduce the purpose of cold cracking inclination.
At present, rubber peel typically has two kinds used in crystallizer wiper:First, import rubber peel, Wear-resistant, high-temperature resistant
Better performances, but it is expensive, and use cost is high;Another kind is home rubber skin, and Wear-resistant, high-temperature resistant poor performance is, it is necessary to frequently
Carry out change, cause crystallizer wiper service life short, influence being normally carried out for production, and easily unsuccessfully made because scraping water
Ftractureed into ingot casting, cause scrap rate to rise, production cost increase.
Therefore, how a kind of crystallizer wiper is provided, makes its simple in construction, is easy to safeguard and can have longer
Service life, reduce and change number and use cost, turn into those skilled in the art's important technological problems urgently to be resolved hurrily.
The content of the invention
In view of this, the invention provides a kind of crystallizer wiper, make its simple in construction to reach, be easy to safeguard and
There can be longer service life, reduce the purpose for changing number and use cost.
To achieve the above object, the present invention provides following technical scheme:
A kind of crystallizer wiper, including:
Fixed support, it is arranged at crystallizer lower edge;
Rubber Wiper blade, in a ring, it is fixed on the fixed support, and positioned at the lower section of the crystallizer lower edge, institute
The internal diameter for stating rubber Wiper blade is less than the diameter of ingot casting in the crystallizer, each ingredient percent in the rubber Wiper blade
For:Foaming agent 2-7%, quartz sand 1-5%, remaining is fluorine-containing sizing material.
Preferably, the fineness of the quartz sand is not less than 140 mesh.
Preferably, each ingredient percent of rubber Wiper blade is:Foaming agent 3%, quartz sand 4%, fluorine-containing sizing material
93%.
Preferably, each ingredient percent of rubber Wiper blade is:Foaming agent 5%, quartz sand 3%, fluorine-containing sizing material
92%.
Preferably, the fixed support includes:
Connecting rod, upper end are connected on the water cooling plant of the crystallizer lower edge;
Clamp assemblies, including main clamping plate, secondary clamping plate and locking member, the main clamping plate are fixed on the connecting rod
Lower end, the main clamping plate be bonded respectively with the upper and lower surface of the rubber Wiper blade with the secondary clamping plate after by described
Locking member is locked.
Preferably, the locking nut that the locking member coordinates for clamping screw and with the clamping screw, the locking
Main clamping plate, the rubber Wiper blade and the secondary clamping plate described in screw bolt passes coordinate with the locking nut to be tightened
The rubber Wiper blade is fixed on the fixed support.
Preferably, the connecting rod is connecting bolt, and the connecting bolt includes the body of bolt and is arranged at the bolt
The nut of body one end, the one end of the body of bolt away from the nut pass through the main clamping plate after with the water cooling plant bottom
Threaded connection.
Preferably, the main clamping plate is L-shaped, including baffle plate and installing plate, is provided with the installing plate described in confession
The through hole that the body of bolt passes through, and the secondary clamping plate is connected to one of the installing plate away from the baffle plate by the locking member
End.
It can be seen from the above technical proposal that the invention provides a kind of crystallizer wiper, including fixed support with
And rubber Wiper blade, wherein, fixed support is arranged at crystallizer lower edge;Rubber Wiper blade in a ring, is fixed on the fixed branch
On frame, and positioned at the lower section of the crystallizer lower edge, the internal diameter of the rubber Wiper blade is less than the straight of ingot casting in the crystallizer
Footpath, each ingredient percent is in the rubber Wiper blade:Foaming agent 2-7%, quartz sand 1-5%, remaining is fluorine-containing sizing material;
The rubber obtained by above-mentioned formula, there is good Wear-resistant, high-temperature resistant performance, and manufacturing cost is relatively low, is made into vulcanite scraper water
It when plate is applied in crystallizer wiper, can make crystallizer wiper that there is longer service life, reduce replacing time
Number, use cost, and above-mentioned crystallizer wiper are reduced, it is simple in construction, it is easy to make, cost is low.
Brief description of the drawings
In order to illustrate more clearly about the embodiment of the present invention or technical scheme of the prior art, below will be to embodiment or existing
There is the required accompanying drawing used in technology description to be briefly described, it should be apparent that, drawings in the following description are only this
Some embodiments of invention, for those of ordinary skill in the art, on the premise of not paying creative work, can be with
Other accompanying drawings are obtained according to these accompanying drawings.
Fig. 1 is the sectional view of the crystallizer provided in an embodiment of the present invention with crystallizer wiper;
Fig. 2 is the partial structurtes enlarged diagram at A in Fig. 1.
Embodiment
The invention provides a kind of crystallizer wiper, makes its simple in construction to reach, and is easy to safeguard and can have
Longer service life, reduce the purpose for changing number and use cost.
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete
Site preparation describes, it is clear that described embodiment is only part of the embodiment of the present invention, rather than whole embodiments.It is based on
Embodiment in the present invention, those of ordinary skill in the art are obtained every other under the premise of creative work is not made
Embodiment, belong to the scope of protection of the invention.
Referring to Fig. 1, Fig. 1 is the sectional view of the crystallizer provided in an embodiment of the present invention with crystallizer wiper,
Fig. 2 is the partial structurtes enlarged diagram at A in Fig. 1.
The embodiments of the invention provide a kind of crystallizer wiper, including fixed support and rubber Wiper blade 1.
Wherein, fixed support is arranged at the lower edge of crystallizer 6;Rubber Wiper blade 1 in a ring, is fixed on the fixed support
On, and positioned at the lower section of the lower edge of crystallizer 6, the internal diameter of the rubber Wiper blade 1 is less than the straight of ingot casting in the crystallizer 6
Footpath, each ingredient percent is in the rubber Wiper blade 1:Foaming agent 2-7%, quartz sand 1-5%, remaining is fluorine-containing glue
Material.
The rubber obtained by above-mentioned formula, there is good Wear-resistant, high-temperature resistant performance, and manufacturing cost is relatively low, is made into
When rubber Wiper blade 1 is applied in crystallizer wiper, it can make crystallizer wiper that there is longer service life, subtract
Number is changed less, reduces use cost, and above-mentioned crystallizer wiper, it is simple in construction, it is easy to make, cost is low.
Quartz sand can play stable crystalline device and use rubber with wiper with wiper with rubber structure and raising crystallizer
The effect of glue wearability, but during crystallizer wiper rubber is manufactured, whether the particle diameter of quartz sand is suitable straight
Connecing influences crystallizer wiper rubber, and the quartz sand particle size of selection is excessive, and the mixture being mixed to form with other raw materials is equal
Even property is bad, has large effect, the stone of selection to the quality of crystallizer wiper rubber after easily coming off and come off
Sand particle diameter is too small, otherwise when being mixed with other raw materials, easily aggregation, therefore, in embodiments of the present invention, quartz sand it is thin
Degree is not less than 140 mesh.
When manufacturing rubber Wiper blade 1 with rubber, its composition can be adjusted within the above range as needed, than
Such as, in another embodiment of the present invention, each ingredient percent of rubber is:Foaming agent 3%, quartz sand 4%, fluorine-containing sizing material
93%.Further, in the present invention has a kind of embodiment, each ingredient percent of rubber Wiper blade is:Foaming agent 5%,
Quartz sand 3%, fluorine-containing sizing material 92%.
Fixed support can use various structures, and in embodiments of the present invention, fixed support includes connecting rod 4 and clamping
Component, wherein, the upper end of connecting rod 4 is connected on the water cooling plant 5 of the lower edge of crystallizer 6;Clamp assemblies include main clamping plate 3, pair
Clamping plate 2 and locking member, main clamping plate 3 are fixed on the lower end of connecting rod 4, main clamping plate 3 and secondary clamping plate 2 respectively with rubber
Locked after the upper and lower surface fitting of Wiper blade 1 by locking member.From the above as can be seen that used by the embodiment of the present invention
Fixing rack structure is simple, and cost is low, is easy to make and the replacing of rubber Wiper blade 1 is installed.
In order to further optimize above-mentioned technical proposal, in embodiments of the present invention, locking member be clamping screw and with lock
The locking nut that tight bolt coordinates, clamping screw sequentially pass through main clamping plate 3, rubber Wiper blade 1 and secondary clamping plate 2 and locking
Nut, which coordinates to tighten, is fixed on rubber Wiper blade 1 on fixed support.
Because fixed support is arranged on the lower edge of crystallizer 6, in process of production, easily influenceed to cause material old by high temperature
Change, therefore, for the ease of support bracket fastened replacing, in embodiments of the present invention, connecting rod 4 is connecting bolt, connecting bolt bag
Include the body of bolt and be arranged at the nut of body of bolt one end, the one end of the body of bolt away from nut pass through main clamping plate 3 after with water cooling
The bottom thread of device 5 connects.By the way that connecting rod 4 is arranged into bolt arrangement, can not only be easy to it is support bracket fastened remove and install,
And when being connected with main clamping plate 3, nut can form certain support to main clamping plate 3, it is set to keep steady
It is fixed.
Further, in embodiments of the present invention, main clamping plate 3 is L-shaped, including baffle plate and installing plate, on installing plate
The through hole passed through for the body of bolt is provided with, and secondary clamping plate 2 is connected to the one end of installing plate away from baffle plate by locking member.
Each embodiment is described by the way of progressive in this specification, what each embodiment stressed be and other
The difference of embodiment, between each embodiment identical similar portion mutually referring to.
The foregoing description of the disclosed embodiments, professional and technical personnel in the field are enable to realize or using the present invention.
A variety of modifications to these embodiments will be apparent for those skilled in the art, as defined herein
General Principle can be realized in other embodiments without departing from the spirit or scope of the present invention.Therefore, it is of the invention
The embodiments shown herein is not intended to be limited to, and is to fit to and principles disclosed herein and features of novelty phase one
The most wide scope caused.
Claims (5)
- A kind of 1. crystallizer wiper, it is characterised in that including:Fixed support, it is arranged at crystallizer (6) lower edge;Rubber Wiper blade (1), in a ring, it is fixed on the fixed support, and is located at the lower section of the crystallizer (6) lower edge, The internal diameter of the rubber Wiper blade (1) is less than the diameter of the crystallizer (6) interior ingot casting, rubber Wiper blade (1) Zhong Gecheng Point mass percent is:Foaming agent 2-7%, quartz sand 1-5%, remaining is fluorine-containing sizing material;The fixed support includes:Connecting rod (4), upper end are connected on the water cooling plant (5) of the crystallizer (6) lower edge;Clamp assemblies, including main clamping plate (3), secondary clamping plate (2) and locking member, the main clamping plate (3) are fixed on described The lower end of connecting rod (4), the main clamping plate (3) are upper and lower with the rubber Wiper blade (1) respectively with the secondary clamping plate (2) Locked after the fitting of surface by the locking member;The connecting rod (4) is connecting bolt, and the connecting bolt includes the body of bolt and is arranged at described body of bolt one end Nut, the one end of the body of bolt away from the nut through the main clamping plate (3) afterwards with the water cooling plant (5) bottom spiral shell Line connects;The main clamping plate (3) is L-shaped, including baffle plate and installing plate, is provided with the installing plate and is worn for the body of bolt The through hole crossed, and the secondary clamping plate (2) is connected to the one end of the installing plate away from the baffle plate by the locking member.
- 2. crystallizer wiper according to claim 1, it is characterised in that the fineness of the quartz sand is not less than 140 Mesh.
- 3. crystallizer wiper according to claim 1, it is characterised in that each composition quality hundred of rubber Wiper blade Point ratio is:Foaming agent 3%, quartz sand 4%, fluorine-containing sizing material 93%.
- 4. crystallizer wiper according to claim 1, it is characterised in that each composition quality hundred of rubber Wiper blade Point ratio is:Foaming agent 5%, quartz sand 3%, fluorine-containing sizing material 92%.
- 5. crystallizer wiper according to claim 1, it is characterised in that the locking member be clamping screw and with The locking nut that the clamping screw coordinates, the clamping screw sequentially pass through the main clamping plate (3), the rubber Wiper blade (1) and the secondary clamping plate (2) is tightened with the locking nut cooperation rubber Wiper blade (1) being fixed on the fixation On support.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201510958094.8A CN105414501B (en) | 2015-12-19 | 2015-12-19 | A kind of crystallizer wiper |
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CN201510958094.8A CN105414501B (en) | 2015-12-19 | 2015-12-19 | A kind of crystallizer wiper |
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CN105414501A CN105414501A (en) | 2016-03-23 |
CN105414501B true CN105414501B (en) | 2018-03-30 |
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CN201510958094.8A Active CN105414501B (en) | 2015-12-19 | 2015-12-19 | A kind of crystallizer wiper |
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Family Cites Families (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2705353A (en) * | 1952-04-04 | 1955-04-05 | Kaiser Aluminium Chem Corp | Method of continuous casting |
US3653425A (en) * | 1970-07-29 | 1972-04-04 | Dow Chemical Co | Method of removing coolant from metal surfaces |
US3758913A (en) * | 1970-07-29 | 1973-09-18 | Dow Chemical Co | Apparatus for removal of coolant from metal surfaces |
US4237961A (en) * | 1978-11-13 | 1980-12-09 | Kaiser Aluminum & Chemical Corporation | Direct chill casting method with coolant removal |
JPH05318031A (en) * | 1992-05-12 | 1993-12-03 | Yoshida Kogyo Kk <Ykk> | Method for cooling in continuous casting, and device and mold therefor |
JP3502616B2 (en) * | 2001-06-13 | 2004-03-02 | 三菱電線工業株式会社 | Rubber composition and rubber molded product obtained by molding the same |
CN100588482C (en) * | 2008-04-22 | 2010-02-10 | 苏州有色金属研究院有限公司 | The method for designing of dash device for hard aluminum alloy semi-continuous casting |
CN204449244U (en) * | 2015-01-27 | 2015-07-08 | 山东南山铝业股份有限公司 | A kind of duralumin, hard alumin ium alloy semi-continuous casting surface super hydrophobic wiper |
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