CN105413935A - Spraying production line for gas turbine engine blade dry film lubrication coating - Google Patents

Spraying production line for gas turbine engine blade dry film lubrication coating Download PDF

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Publication number
CN105413935A
CN105413935A CN201511020651.8A CN201511020651A CN105413935A CN 105413935 A CN105413935 A CN 105413935A CN 201511020651 A CN201511020651 A CN 201511020651A CN 105413935 A CN105413935 A CN 105413935A
Authority
CN
China
Prior art keywords
area
gas turbine
production line
spraying
lubrication coating
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201511020651.8A
Other languages
Chinese (zh)
Inventor
胡仁杰
王烜烽
魏德成
滕树新
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Wuxi Turbine Blade Co Ltd
Original Assignee
Wuxi Turbine Blade Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Wuxi Turbine Blade Co Ltd filed Critical Wuxi Turbine Blade Co Ltd
Priority to CN201511020651.8A priority Critical patent/CN105413935A/en
Publication of CN105413935A publication Critical patent/CN105413935A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B16/00Spray booths
    • B05B16/60Ventilation arrangements specially adapted therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B15/00Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
    • B05B15/40Filters located upstream of the spraying outlets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B16/00Spray booths
    • B05B16/20Arrangements for spraying in combination with other operations, e.g. drying; Arrangements enabling a combination of spraying operations

Landscapes

  • Application Of Or Painting With Fluid Materials (AREA)
  • Details Or Accessories Of Spraying Plant Or Apparatus (AREA)

Abstract

The invention discloses a spraying production line for a gas turbine engine blade dry film lubrication coating. The production line comprises a pretreatment area, a preheating area, a spraying area, a still standing area and a curing area, wherein a surface treatment device for performing pretreatment on the surface of a workpiece is arranged in the pretreatment area; the preheating area, the spraying area and the still standing area are arranged in a clean room; preheating furnaces for preheating the workpiece are arranged in the preheating area; a mechanical sliding table for conveying the workpiece is arranged in the spraying area; a clamp for clamping the workpiece is arranged on the mechanical sliding table; spraying robots are arranged in the spraying area; curing ovens are arranged in the curing area. Through adoption of the spraying production line for the gas turbine engine blade dry film lubrication coating, automatic spraying of a gas turbine engine blade can be realized, the product consistency and stability can be improved to the utmost extent, the product quality is improved, meanwhile, the production efficiency is improved, and labor cost is reduced.

Description

A kind of gas turbine blades dry-membrane lubrication coating spray-painting production line
Technical field
The present invention relates to a kind of gas turbine blades, particularly relate to a kind of gas turbine blades dry-membrane lubrication coating spray-painting production line.
Background technology
At present, the spraying of steam turbine, gas turbine, blade of aviation engine often adopts manual work, and the equipment investment cheap with it and wider applicability are industrially widely used.But because the requirement of artificial spraying operation to operating personnel is higher, spray coating process is difficult to comprehensively controlled, thus be difficult to meet the high-quality of product, high conforming spraying requirement.
Summary of the invention
The object of the invention is to for the problems referred to above, a kind of gas turbine blades dry-membrane lubrication coating spray-painting production line is provided, adopt manual work with the spraying solving existing gas turbine blades, be difficult to meet product high-quality, high conforming spraying requirement.
The object of the invention is to be achieved through the following technical solutions:
A kind of gas turbine blades dry-membrane lubrication coating spray-painting production line, comprise pre-treatment district, preheating zone, spraying area, leave standstill district, curing area, the surface processing device for carrying out pre-treatment to surface of the work is provided with in described pre-treatment district, described preheating zone, spraying area, standing district is arranged in dust free room, the preheating furnace for carrying out preheating to workpiece is provided with in described preheating zone, the mechanical skid plateform for Workpiece transfer is provided with in described spraying area, described mechanical skid plateform is provided with the fixture for clamping workpiece, and be provided with spray robot in spraying area, curing oven is provided with in described curing area.
As a preferred embodiment of the present invention, described surface processing device is compressed air shotblasting machine or sand-blasting machine.
As a preferred embodiment of the present invention, described surface processing device is arranged in glass isolation.
As a preferred embodiment of the present invention, the import department of described dust free room is provided with Airshower chamber, and its exit is provided with buffering area; The setting of Airshower chamber, can carry out dedusting to the blade entering dust free room, the setting of buffering area, can prevent outside dust from entering dust free room.
As a preferred embodiment of the present invention, be provided with exhaust duct in described spraying area, the exit of described exhaust duct is provided with filter cotton, active carbon; Air draft is made to reach waste gas emission standard.
Beneficial effect of the present invention is, described a kind of gas turbine blades dry-membrane lubrication coating spray-painting production line can realize the automatic coating of gas turbine blades, can improve uniformity and the stability of product to greatest extent, improve the quality of products, enhance productivity simultaneously, reduce human cost.
Accompanying drawing explanation
Fig. 1 is the structural representation of a kind of gas turbine blades dry-membrane lubrication coating of the present invention spray-painting production line.
In figure:
1, sand-blasting machine; 2, dust free room; 3, Airshower chamber; 4, buffering area; 5, preheating furnace; 6, mechanical skid plateform; 7, spray robot; 8, district is left standstill; 9, curing oven.
Detailed description of the invention
Technical scheme of the present invention is further illustrated by detailed description of the invention below in conjunction with accompanying drawing.Be understandable that, embodiment described herein is only for explaining the present invention, but not limitation of the invention.
Please refer to shown in Fig. 1, Fig. 1 is the structural representation of a kind of gas turbine blades dry-membrane lubrication coating of the present invention spray-painting production line.
In the present embodiment, a kind of gas turbine blades dry-membrane lubrication coating spray-painting production line, comprise pre-treatment district, preheating zone, spraying area, leave standstill district, curing area, the surface processing device for carrying out pre-treatment to surface of the work is provided with in described pre-treatment district, described surface processing device is sand-blasting machine 1, it is arranged in glass compartment, sand and dust pollution space outerpace can be prevented, described preheating zone, spraying area, leaving standstill district 8 is arranged in dust free room 2, the import department of described dust free room 2 is provided with Airshower chamber 3, its exit is provided with buffering area 4, the preheating furnace 5 for carrying out preheating to workpiece is provided with in described preheating zone, the mechanical skid plateform 6 for Workpiece transfer is provided with in described spraying area, described mechanical skid plateform 6 is provided with the fixture for clamping workpiece, and in spraying area, be provided with spray robot 7, also exhaust duct is provided with in spraying area, the exit of described exhaust duct is provided with filter cotton, active carbon, curing oven 9 is provided with in described curing area.
It is worth mentioning that, although in the present embodiment, what surface processing device adopted is sand-blasting machine 1, and the present invention is not limited thereto, surface processing device also can adopt compressed air shotblasting machine.
The dust free room 2 of above-mentioned gas turbine blades dry-membrane lubrication coating spray-painting production line configures water-cooling system and constant temperature and humidity system, air quantity 10000m 3/ h, temperature-adjustable 15-30 DEG C, relative humidity 40-60%RH.
During work, blade first in pre-treatment district through sandblasting or bead, purge with compressor gun after surface treatment and remove surperficial grit, then the preheating zone of dust free room 2 is transferred to, when entering dust free room 2, carry out dedusting by Airshower chamber 3 pairs of blades of import department, after arriving preheating zone, in preheating furnace 5, be preheating to technological temperature, wait to be sprayed; Then by blades installation to covering in frock, enter spraying area through mechanical skid plateform 6, blade is sprayed by spray robot 7, realizes regulable control by switch board, and coating is supplied by the paint pump be equipped with or pressurized tank; After blade spraying, circulation is to leaving standstill district 8, air drying, and drying time is according to coating process; After drying completes, the buffering area 4 through dust free room 2 transfers out dust free room 2, and circulation, in the curing oven 9 of curing area, completes paint solidification according to paint solidification technique.
Above embodiment has just set forth general principle of the present invention and characteristic; the present invention does not limit by above-described embodiment; without departing from the spirit and scope of the present invention, the present invention also has various change and change, and these changes and change all fall in the claimed scope of the invention.Application claims protection domain is defined by appending claims and equivalent thereof.

Claims (5)

1. a gas turbine blades dry-membrane lubrication coating spray-painting production line, it is characterized in that: comprise pre-treatment district, preheating zone, spraying area, leave standstill district, curing area, the surface processing device for carrying out pre-treatment to surface of the work is provided with in described pre-treatment district, described preheating zone, spraying area, standing district is arranged in dust free room, the preheating furnace for carrying out preheating to workpiece is provided with in described preheating zone, the mechanical skid plateform for Workpiece transfer is provided with in described spraying area, described mechanical skid plateform is provided with the fixture for clamping workpiece, and be provided with spray robot in spraying area, curing oven is provided with in described curing area.
2. a kind of gas turbine blades dry-membrane lubrication coating spray-painting production line according to claim 1, is characterized in that: described surface processing device is compressed air shotblasting machine or sand-blasting machine.
3. a kind of gas turbine blades dry-membrane lubrication coating spray-painting production line according to claim 1, is characterized in that: described surface processing device is arranged in glass isolation.
4. a kind of gas turbine blades dry-membrane lubrication coating spray-painting production line according to claim 1, it is characterized in that: the import department of described dust free room is provided with Airshower chamber, its exit is provided with buffering area.
5. a kind of gas turbine blades dry-membrane lubrication coating spray-painting production line according to claim 1, it is characterized in that: be provided with exhaust duct in described spraying area, the exit of described exhaust duct is provided with filter cotton, active carbon.
CN201511020651.8A 2015-12-30 2015-12-30 Spraying production line for gas turbine engine blade dry film lubrication coating Pending CN105413935A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201511020651.8A CN105413935A (en) 2015-12-30 2015-12-30 Spraying production line for gas turbine engine blade dry film lubrication coating

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201511020651.8A CN105413935A (en) 2015-12-30 2015-12-30 Spraying production line for gas turbine engine blade dry film lubrication coating

Publications (1)

Publication Number Publication Date
CN105413935A true CN105413935A (en) 2016-03-23

Family

ID=55492731

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201511020651.8A Pending CN105413935A (en) 2015-12-30 2015-12-30 Spraying production line for gas turbine engine blade dry film lubrication coating

Country Status (1)

Country Link
CN (1) CN105413935A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110180704A (en) * 2019-06-06 2019-08-30 珠海格力智能装备有限公司 Paint spraying system control method, control equipment, medium and air conditioner paint spraying system

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH02229694A (en) * 1989-03-01 1990-09-12 Nippon Steel Weld Prod & Eng Co Ltd Production of melt type flux for submerged arc welding
CN1563473A (en) * 2004-04-15 2005-01-12 兰州理工大学 Method in use for treating surface of workpiece in magnesium alloy
CN102553816A (en) * 2010-12-28 2012-07-11 上海船舶工艺研究所 Galvanized pipe plastic coating process
CN103088282A (en) * 2013-02-05 2013-05-08 华北水利水电学院 Method for thermal spraying of nanometer cemented carbide-polyurethane composite coat on surface of stainless steel
CN104588247A (en) * 2015-01-22 2015-05-06 东莞市慧江平成机械有限公司 Fully-automatic dust-free painting line of plastic component
CN205380016U (en) * 2015-12-30 2016-07-13 无锡透平叶片有限公司 Gas turbine blade dry film lubricant coating spraying production line

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH02229694A (en) * 1989-03-01 1990-09-12 Nippon Steel Weld Prod & Eng Co Ltd Production of melt type flux for submerged arc welding
CN1563473A (en) * 2004-04-15 2005-01-12 兰州理工大学 Method in use for treating surface of workpiece in magnesium alloy
CN102553816A (en) * 2010-12-28 2012-07-11 上海船舶工艺研究所 Galvanized pipe plastic coating process
CN103088282A (en) * 2013-02-05 2013-05-08 华北水利水电学院 Method for thermal spraying of nanometer cemented carbide-polyurethane composite coat on surface of stainless steel
CN104588247A (en) * 2015-01-22 2015-05-06 东莞市慧江平成机械有限公司 Fully-automatic dust-free painting line of plastic component
CN205380016U (en) * 2015-12-30 2016-07-13 无锡透平叶片有限公司 Gas turbine blade dry film lubricant coating spraying production line

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110180704A (en) * 2019-06-06 2019-08-30 珠海格力智能装备有限公司 Paint spraying system control method, control equipment, medium and air conditioner paint spraying system

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C10 Entry into substantive examination
SE01 Entry into force of request for substantive examination
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Application publication date: 20160323