CN105405634A - Transformer core plate separation table tool - Google Patents

Transformer core plate separation table tool Download PDF

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Publication number
CN105405634A
CN105405634A CN201510831052.8A CN201510831052A CN105405634A CN 105405634 A CN105405634 A CN 105405634A CN 201510831052 A CN201510831052 A CN 201510831052A CN 105405634 A CN105405634 A CN 105405634A
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CN
China
Prior art keywords
burst
table top
idler machining
contact pin
transformer core
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CN201510831052.8A
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Chinese (zh)
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CN105405634B (en
Inventor
刚宏
邱鹏
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State Grid Corp of China SGCC
State Grid Liaoning Electric Power Co Ltd
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State Grid Corp of China SGCC
State Grid Liaoning Electric Power Co Ltd
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Application filed by State Grid Corp of China SGCC, State Grid Liaoning Electric Power Co Ltd filed Critical State Grid Corp of China SGCC
Priority to CN201510831052.8A priority Critical patent/CN105405634B/en
Publication of CN105405634A publication Critical patent/CN105405634A/en
Application granted granted Critical
Publication of CN105405634B publication Critical patent/CN105405634B/en
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  • Manufacturing Cores, Coils, And Magnets (AREA)

Abstract

The invention relates to a transformer core plate separation table tool which comprises a plate separation table rack and a plate receiving transmission rack and is characterized in that the plate separation table rack comprises a base, a lifting air cylinder I, a plate separation tabletop, a roller group and a travelling wheel set, the lifting air cylinder I is arranged on the base, the plate separation tabletop is supported on the lifting air cylinder I, the roller group and the travelling wheel set are arranged on the plate separation tabletop, a rotation wheel stand is arranged at a position where two inclined surfaces of the plate separation tabletop are intersected, a plurality of transverse rotation shafts are arranged on the rotation wheel stand, a plurality of longitudinal rotation shafts are uniformly arranged at the inner side of each of the two inclined surfaces and are perpendicular to the length directions of the transverse rotation shaft, the roller group I comprises a plurality of forward-moving rollers arranged on the transverse rotation shafts, a roller group II comprises matrix-shaped plate separation rollers uniformly arranged on the longitudinal rotation shafts, the plate receiving transmission rack comprises a support seat, a lifting air cylinder II, a plate receiving tabletop, a roller baffle group and a traveling wheel set, the lifting air cylinder II is arranged on the support seat, and the plate receiving tabletop is hinged at the top of a cylinder rod of the lifting air cylinder II. The transformer core plate separation table tool is more reasonable in structural design and is more reliable to use, the conditions of core plate separation and transportation are thoroughly improved, and the electromagnetic performance of the core plate is ensured.

Description

Transformer Core Sheet fragmenting table tool
Technical field
The present invention relates to a kind of lamination undertaking, the Handling device of being located at lamination slicing machine rear, particularly a kind of Transformer Core Sheet fragmenting table tool, belongs to electric power application.
Background technology
Iron core is magnetic conductor, the most crucial parts of the hugest, the most fundamental sum of transformer, as the medium of power conversion, it is converted to magnetic energy the electric energy of primary circuit, again magnetic energy is converted to the electric energy of secondary circuit, magnetic circuit whether unimpeded, decide the total quality of transformer, therefore in the production process of transformer, processing unshakable in one's determination is the strictest procedure of quality requirement, guarantee lamination smooth, without wave, after standing up should vertically, not crooked, progression is clear, seam is tight, lamination edge without short circuit etc., ensure electromagnetic performance unshakable in one's determination with this.As closed assembly poor quality unshakable in one's determination, be in operation and can produce great noise, no-load loss and no-load current also increase thereupon, not only cause serious electric energy loss, and it is unshakable in one's determination overheated to cause, and directly affects useful life, even burns iron core.
At present, in the production process of lamination, rely on a dead lift lamination completely, namely at the slice place of left and right slicing machine, respectively there is three people rotation contact pin carrying successively left and right, and everyone can only take a slice at every turn.Every sheet lamination is about 1.5 meters, wide about 0.4 meter, thickness is only 0.27 millimeter, and surface is very smooth, and quality is hard, vibration naturally in handling process makes lamination occur wave, even folding line, directly destroy the magnetic property of lamination, separately due to workman's ceaselessly rotation operation, workload is large, fatigue can make the vibration in handling process more violent, inefficiency.Simultaneously due to lamination sharp edges, cutting finger, scratching clothes is common occurrence, and workman is in a dangerous operational environment constantly.
Based on this, CN104143425A discloses a kind of fragmenting table tool unshakable in one's determination, it discloses following technical characteristic: comprise burst stand and contact pin pallet, contact pin pallet is movably arranged on the both sides of burst stand, described fragmenting table shelf structure is, the top of bracing frame arranges fragmenting table, and the below of bracing frame arranges universal wheel, and fragmenting table forms triangle fragmenting table by bottom surface and two sides; The structure of contact pin pallet is that the below of contact pin flat board arranges supporting seat, and supporting seat installs universal wheel; The below of fragmenting table lateral edge is located at by described contact pin flat board.The burst stand of this patent application relies on laying particular stress on of lamination, carry out burst, transported by contact pin pallet again, solve the carrying problem of Transformer Core Sheet but still exist following not enough: 1, triangle fragmenting table exists abrasion infringement to lamination in Slicing procedure, especially rib place, boundary, the top infringement of two sides is maximum, although the wearing and tearing of lamination monolithic are less, when lamination closed assembly becomes iron core overall, wear problem will amplify, thus the electromagnetic performance that impact is unshakable in one's determination; 2, lamination is behind the triangle fragmenting table side of burst stand, drop on contact pin pallet, contact pin pallet upper surface is horizontal plane, in a certain angle with triangle fragmenting table side, still wave is there will be in process, the electromagnetic performance that impact is unshakable in one's determination therefore lamination drops; 3, the height of burst stand is fixed, narrow application range, during slice position lower than slicing machine, also there will be wave phenomenon when lamination is transitioned into burst stand by slice position, the electromagnetic performance that impact is unshakable in one's determination.To sum up, existing lamination fragmenting table tool still needs to improve.
Summary of the invention
The object of the invention is in order to provide a kind of structural design overcoming above-mentioned deficiency more reasonable, use more reliable Transformer Core Sheet fragmenting table tool, thoroughly improve lamination burst, mode of transport, guarantee lamination electromagnetic performance.
Technical scheme of the present invention is:
A kind of Transformer Core Sheet fragmenting table tool, comprise burst stand and the contact pin pallet being located at burst stand both sides, it is characterized in that: described burst stand is by base, be located at the lift cylinder I of corner location above base respectively, be supported in the burst table top in long sending down abnormally ascending cylinder I cylinder masthead portion, be arranged in the idler machining on burst table top, be located at row group wheels I composition below base, two inclined-planes that described burst table top is herringbone arrangement by cross section form, the intersection on two inclined-planes is provided with rotation wheel carrier, described rotation wheel carrier is evenly provided with multiple horizontal rotating shaft from front to back, the inner side on two inclined-planes is evenly provided with the vertical longitudinal rotating shaft in multiple and horizontal shaft length direction, described idler machining is made up of idler machining I and idler machining II, described idler machining I is by being located at being formed by multiple reach carrying rollers that lamination moves to forestock in horizontal rotating shaft, described idler machining II is made up of the rectangular burst carrying roller moved that held in the palm to both sides by lamination be evenly located in longitudinal rotating shaft, described fragmenting table face correspondence rotates wheel carrier, the position of idler machining I and idler machining II adopts engraved structure, the roll surface peak of described idler machining I and idler machining II is higher than the relevant position of burst table top, described contact pin pallet by supporting seat, be located at corner location above supporting seat lift cylinder II, be articulated with lift cylinder II cylinder masthead portion contact pin table top, be located at contact pin table top away from burst stand side edge gear wheel group, be located at below supporting seat row group wheels II form, the supporting seat of described contact pin pallet is near burst stand side along being hinged with hook, and the position of the base correspondence hook of described burst stand is provided with link.
Above-mentioned Transformer Core Sheet fragmenting table tool, described rotation wheel carrier is rectangular frame, described horizontal rotating shaft is positioned at inside rectangular frame, and the described forward and backward two ends of rotation wheel carrier are respectively equipped with support sleeve, and the position of the corresponding support sleeve in described fragmenting table face is provided with the little axle of cantilever.
Above-mentioned Transformer Core Sheet fragmenting table tool, described lift cylinder I drives burst table top each position synchronously to raise, elevated-levels near the lift cylinder II of burst table top side is greater than the elevated-levels of the lift cylinder II away from burst table top side, make the roll surface peak of each burst carrying roller of the contact pin table top upper surface of lift cylinder II upper support and the idler machining II of respective side be positioned at same plane, described contact pin table top is identical with the angle of inclination on the inclined-plane of the burst table top of respective side.
Above-mentioned Transformer Core Sheet fragmenting table tool, described gear wheel group is made up of multiple evenly distributed gear wheel, and the axial line of described gear wheel is vertical with the upper surface of contact pin table top.
Above-mentioned Transformer Core Sheet fragmenting table tool, described row group wheels I and row group wheels II are made up of two universal wheels of front side and two directional wheels of rear side respectively.
Above-mentioned Transformer Core Sheet fragmenting table tool, described idler machining I, idler machining II and gear wheel group all adopt rubber rollers.
The invention has the beneficial effects as follows:
1, idler machining I is adopted, make lamination first square mobile in face of fragmenting table under the guiding of idler machining I, the rib place, boundary, top avoiding lamination and existing fragmenting table tool swipes, idler machining is under the support of rotating wheel carrier simultaneously, when lamination centre-of gravity shift, rotate the little axle of the cantilever of wheel carrier around rear and front end to rotate, rotate to side, center of gravity place with lamination, ensure that idler machining I holds in the palm dynamic lamination always;
2, adopt idler machining II, make lamination smooth burst under the guiding of idler machining II on the contact pin pallet of respective side, prevent from wearing and tearing in Slicing procedure lamination;
3, adopt lift cylinder I, the height of adjustment burst table top is to adapt to the slice position height of slicing machine, and both guarantees are consistent, prevent from occurring wave phenomenon during lamination slice;
4, adopt lift cylinder II, the height of adjustment contact pin table top and angle of inclination, to realize smooth contact pin, prevent lamination in Slicing procedure from occurring wave phenomenon; Make contact pin pallet can adapt to have the burst stand of differing tilt angles simultaneously;
5, adopt gear wheel group, avoid lamination slippage and go out contact pin pallet, the contact of gear wheel and lamination is Structure deformation simultaneously, avoids hard breakdown.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is the vertical view of Fig. 1.
In figure: 1. gear wheel, 2. contact pin table top, 3. lift cylinder II, 4. burst carrying roller, 5. burst table top, 501. inclined-planes, 6. reach carrying roller, 7. lift cylinder I, 8. supporting seat, 9. row group wheels II, 10. hook, 11. bases, 12. row group wheels I, 13. links, 14. longitudinal rotating shafts, the little axle of 15. cantilever, 16. support sleeves, 17. rotate wheel carriers, 18. horizontal rotating shafts.
Embodiment
As shown in the figure, this Transformer Core Sheet fragmenting table tool, comprises burst stand and the contact pin pallet being located at burst stand both sides.Described burst stand is by base 11, be located at the lift cylinder I 7 of corner location above base 11 respectively, be supported in the burst table top 5 in long sending down abnormally ascending cylinder I 7 cylinder masthead portion, be arranged in the idler machining on burst table top 5, the row group wheels I 12 be located at below base 11 form, two inclined-planes 501 that described burst table top 5 is herringbone arrangement by cross section form, the intersection on two inclined-planes 501 is provided with and rotates wheel carrier 17, described rotation wheel carrier 17 is evenly provided with multiple horizontal rotating shaft 18 from front to back, the inner side on two inclined-planes 501 is evenly provided with the vertical longitudinal rotating shaft 14 of multiple and horizontal rotating shaft 18 length direction, described idler machining is made up of idler machining I and idler machining II, described idler machining I is by being located at being formed by multiple reach carrying rollers 6 that lamination moves to forestock in horizontal rotating shaft 18, described idler machining II is made up of the rectangular burst carrying roller 4 moved that held in the palm to both sides by lamination be evenly located in longitudinal rotating shaft 14, described burst table top 5 correspondence rotates wheel carrier 17, the position of idler machining I and idler machining II adopts engraved structure, the roll surface peak of described idler machining I and idler machining II is higher than the relevant position of burst table top 5.Described rotation wheel carrier 17 is rectangular frame, and described horizontal rotating shaft 18 is positioned at inside rectangular frame, and the described forward and backward two ends of rotation wheel carrier 17 are respectively equipped with support sleeve 16, and the position of the corresponding support sleeve of described burst table top 5 16 is provided with the little axle 15 of cantilever.Described contact pin pallet by supporting seat 8, be located at corner location above supporting seat 8 lift cylinder II 3, be articulated with lift cylinder II 3 cylinder masthead portion contact pin table top 2, be located at contact pin table top 2 away from burst stand side edge gear wheel group, be located at below supporting seat 8 row group wheels II 9 form.Described gear wheel group is made up of multiple evenly distributed gear wheel 1, and the axial line of described gear wheel 1 is vertical with the upper surface of contact pin table top 2.The supporting seat 8 of described contact pin pallet is near burst stand side along being hinged with hook 10, and the position of the base 11 correspondence hook 10 of described burst stand is provided with link 13.Described row group wheels I 12 and row group wheels II 9 are made up of two universal wheels of front side and two directional wheels of rear side respectively.Described idler machining I, idler machining II and gear wheel group all adopt rubber rollers.
During use, described lift cylinder I 7 drives burst table top 5 each position synchronously to raise until the roll surface peak of idler machining I and position, slicing machine slice place are positioned at same plane, elevated-levels near the lift cylinder II 3 of burst table top 5 side is greater than the elevated-levels of the lift cylinder II 3 away from burst table top 5 side, make the roll surface peak of each burst carrying roller of contact pin table top 2 upper surface of lift cylinder II 3 upper support and the idler machining II of respective side be positioned at same plane, described contact pin table top 2 is identical with the angle of inclination on the inclined-plane 501 of the burst table top 5 of respective side.

Claims (6)

1. a Transformer Core Sheet fragmenting table tool, comprise burst stand and the contact pin pallet being located at burst stand both sides, it is characterized in that: described burst stand is by base, be located at the lift cylinder I of corner location above base respectively, be supported in the burst table top in long sending down abnormally ascending cylinder I cylinder masthead portion, be arranged in the idler machining on burst table top, be located at row group wheels I composition below base, two inclined-planes that described burst table top is herringbone arrangement by cross section form, the intersection on two inclined-planes is provided with rotation wheel carrier, described rotation wheel carrier is evenly provided with multiple horizontal rotating shaft from front to back, the inner side on two inclined-planes is evenly provided with the vertical longitudinal rotating shaft in multiple and horizontal shaft length direction, described idler machining is made up of idler machining I and idler machining II, described idler machining I is by being located at being formed by multiple reach carrying rollers that lamination moves to forestock in horizontal rotating shaft, described idler machining II is made up of the rectangular burst carrying roller moved that held in the palm to both sides by lamination be evenly located in longitudinal rotating shaft, described fragmenting table face correspondence rotates wheel carrier, the position of idler machining I and idler machining II adopts engraved structure, the roll surface peak of described idler machining I and idler machining II is higher than the relevant position of burst table top, described contact pin pallet by supporting seat, be located at corner location above supporting seat lift cylinder II, be articulated with lift cylinder II cylinder masthead portion contact pin table top, be located at contact pin table top away from burst stand side edge gear wheel group, be located at below supporting seat row group wheels II form, the supporting seat of described contact pin pallet is near burst stand side along being hinged with hook, and the position of the base correspondence hook of described burst stand is provided with link.
2. Transformer Core Sheet fragmenting table tool according to claim 1, it is characterized in that: described rotation wheel carrier is rectangular frame, described horizontal rotating shaft is positioned at inside rectangular frame, the described forward and backward two ends of rotation wheel carrier are respectively equipped with support sleeve, and the position of the corresponding support sleeve in described fragmenting table face is provided with the little axle of cantilever.
3. Transformer Core Sheet fragmenting table tool according to claim 1, it is characterized in that: described lift cylinder I drives burst table top each position synchronously to raise, elevated-levels near the lift cylinder II of burst table top side is greater than the elevated-levels of the lift cylinder II away from burst table top side, make the roll surface peak of each burst carrying roller of the contact pin table top upper surface of lift cylinder II upper support and the idler machining II of respective side be positioned at same plane, described contact pin table top is identical with the angle of inclination on the inclined-plane of the burst table top of respective side.
4. Transformer Core Sheet fragmenting table tool according to claim 1, it is characterized in that: described gear wheel group is made up of multiple evenly distributed gear wheel, the axial line of described gear wheel is vertical with the upper surface of contact pin table top.
5. Transformer Core Sheet fragmenting table tool according to claim 1, is characterized in that: described row group wheels I and row group wheels II are made up of two universal wheels of front side and two directional wheels of rear side respectively.
6. Transformer Core Sheet fragmenting table tool according to claim 1, is characterized in that: described idler machining I, idler machining II and gear wheel group all adopt rubber rollers.
CN201510831052.8A 2015-11-25 2015-11-25 Transformer Core Sheet fragmenting table has Active CN105405634B (en)

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CN105405634B CN105405634B (en) 2017-03-29

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101108698A (en) * 2007-08-22 2008-01-23 上海昂丰矿机科技有限公司 Material distributing flat base
CN201498361U (en) * 2009-08-26 2010-06-02 东莞市大忠电子有限公司 Pneumatic type iron core wafer separator
CN203819650U (en) * 2014-04-28 2014-09-10 无锡铁新科技有限公司 Semi-open-door transferring rack for silicon steel sheets
CN104143425A (en) * 2014-07-24 2014-11-12 国家电网公司 Iron core slice separating table tool

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101108698A (en) * 2007-08-22 2008-01-23 上海昂丰矿机科技有限公司 Material distributing flat base
CN201498361U (en) * 2009-08-26 2010-06-02 东莞市大忠电子有限公司 Pneumatic type iron core wafer separator
CN203819650U (en) * 2014-04-28 2014-09-10 无锡铁新科技有限公司 Semi-open-door transferring rack for silicon steel sheets
CN104143425A (en) * 2014-07-24 2014-11-12 国家电网公司 Iron core slice separating table tool

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