CN105398193B - A kind of printing device with automatic regulating function - Google Patents
A kind of printing device with automatic regulating function Download PDFInfo
- Publication number
- CN105398193B CN105398193B CN201510875104.1A CN201510875104A CN105398193B CN 105398193 B CN105398193 B CN 105398193B CN 201510875104 A CN201510875104 A CN 201510875104A CN 105398193 B CN105398193 B CN 105398193B
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- frame
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- rotating tape
- tape guide
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- 230000001105 regulatory effect Effects 0.000 title claims abstract description 14
- 230000007246 mechanism Effects 0.000 claims abstract description 23
- 238000003384 imaging method Methods 0.000 claims abstract description 20
- 239000004744 fabric Substances 0.000 claims abstract description 17
- 238000004458 analytical method Methods 0.000 claims abstract description 3
- 230000003068 static effect Effects 0.000 claims description 3
- 238000004587 chromatography analysis Methods 0.000 claims description 2
- 238000010586 diagram Methods 0.000 description 4
- 238000004043 dyeing Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 230000007547 defect Effects 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F15/00—Screen printers
- B41F15/08—Machines
- B41F15/0804—Machines for printing sheets
- B41F15/0809—Machines for printing sheets with cylindrical or belt-like screens
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F33/00—Indicating, counting, warning, control or safety devices
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses a kind of printing device with automatic regulating function, including imaging sensor, control unit, adjustment mechanism, frame, cylinder and guide mechanism.Guide mechanism includes print guide belt, the first rotating tape guide and the second rotating tape guide, the print guide belt level of upside.Cylinder is rotationally horizontally arranged in frame, positioned at the top of print guide belt.Adjustment mechanism includes lateral adjustment axle and pressure adjustment wheel, and printing cylinder group of motors is connected with cylinder.Pressure adjustment wheel is cam or eccentric wheel.Pressure adjustment wheel is connected with pressure adjustment turbin generator group.Imaging sensor is fixedly mounted in frame and positioned at the both sides of cylinder, for obtaining cylinder both sides cloth picture signal.Imaging sensor is electrically connected with control unit, and control unit is used to carry out analysis judgement to cloth picture signal, and output control signal is to adjustment mechanism.The present invention can be monitored to the mistake flower of ROTARY SCREAM PRINTING and be adjusted by adjustment mechanism, improve the precision of stamp.
Description
Technical field
The present invention relates to dyeing apparatus technical field, more particularly to a kind of printing device with automatic regulating function.
Background technology
Dyeing occupies critical role in Chinese national economy.At present, circular screen printer is still that main stamp is set
Standby, its stamp annual production accounts for more than the 60% of all kinds of Printing-Machine ' total outputs.But, circular screen printer is gone back on registration precision
It is not very high, mainly becomes by the transmission mechanism parts wear occurred in actual production process, to flower gear loose and fabric
The series of factors such as shape influence, and all inevitably often occur " mistake flower " or " running flower " phenomenon, not only reduce stamp essence
Degree, can also limit stamp speed.
It is traditional still to rely on flower method of adjustment artificial online visual observations, judge in textile printing production process
Come what is adjusted.Because manual observation error in judgement is big, registration precision is low, and labor intensity is big, especially pattern is complicated, chromatography is more,
For a long time, during equipment high-speed cruising, it is impossible to find " mistake flower ", " running flower " in time, making the defect ware rate of product increases, production efficiency
Reduction.
The content of the invention
The technical problem existed based on background technology, the present invention proposes a kind of stamp dress with automatic regulating function
Put, mistake flower can be monitored and printing device is adjusted.
A kind of printing device with automatic regulating function proposed by the present invention, including imaging sensor, control unit, tune
Complete machine structure, frame, cylinder, guide mechanism, the first live-roller, the second live-roller, the first directive wheel and the second directive wheel.
Guide mechanism includes print guide belt, the first rotating tape guide and the second rotating tape guide, and the first rotating tape guide and the second rotating tape guide are equal
It is installed in rotation in frame, print guide belt is sleeved on the first rotating tape guide and the second rotating tape guide, and the print guide belt of upside
In horizontally disposed.
First directive wheel is rotationally horizontally arranged in frame, is located at the two of the first rotating tape guide respectively with the second rotating tape guide
The plane where the print guide belt of upside between side, and the first rotating tape guide and the second rotating tape guide passes through the first directive wheel.
Cylinder is rotationally horizontally arranged in frame, and positioned at the top of print guide belt, and cylinder and print guide belt are tangent.
Adjustment mechanism includes lateral adjustment axle, pressure adjustment wheel, printing cylinder group of motors and pressure adjustment turbin generator group, print
Flower cylinder group of motors is connected with cylinder；Lateral adjustment axle is installed in rotation in frame and positioned at the first directive wheel and the
Between one rotating tape guide, and lateral adjustment axle can be slid axially in values in the axial direction；Pressure adjustment wheel
For cam or eccentric wheel, it is installed in rotation in frame, and positioned at the top at the two ends of cylinder；Pressure adjustment wheel is adjusted with pressure
Whole turbin generator group drive connection.
First live-roller is installed in rotation in frame, and positioned at the top of the first directive wheel.
Second directive wheel is rotationally horizontally arranged in frame, and with the first rotating tape guide respectively positioned at the second rotating tape guide
Both sides, the bottom of the second directive wheel is less than the plane where print guide belt upside.
Imaging sensor is installed with the frame of the both sides of each cylinder, imaging sensor is used to obtain cylinder two
Side cloth picture signal；Imaging sensor is electrically connected with control unit, and control unit is used to analyze cloth picture signal
Judge, and output control signal is to adjustment mechanism.
It is preferred that, in addition to lighting device, lighting device is fixedly mounted in frame, positioned at the top of print guide belt, is used
In the illuminance for improving imaging sensor acquisition image-region.
It is preferred that, control unit includes image pick-up card, vision controller, motor driver and master controller；Image is adopted
Truck is electrically connected with imaging sensor, and vision controller is electrically connected with image pick-up card and master controller respectively, master controller with
Motor driver is electrically connected；Image pick-up card is used to static image information being converted into data signal feeding vision control through A/D
Device processed is handled, and determines the relative position between each set dyeing defect position mark, and is contrasted with pre-stored criteria parameter,
Obtain to flower error, and transmit a signal to master controller, master controller exports adjustment control accordingly according to flower error signal
Signal processed is to motor driver.
It is preferred that, when to spending error excessive, main controller controls motor driver is out of service, and exports alarm signal
Number.
It is preferred that, it is used to install the axis hole of cylinder in frame for long lumbar hole, and the major axis of the long lumbar hole is vertically set
Put.
It is preferred that, one end of lateral adjustment axle is connected by flexible member with frame, and the other end passes through the through hole in frame；
And lateral adjustment axle abuts the side for the cam that may be rotatably mounted in frame through one end of frame；Described cam is used to push away
Axis direction of the dynamic lateral adjustment axle along lateral adjustment axle is moved.
Compared with prior art, the present invention has the advantages that：
Due to a kind of printing device with automatic regulating function proposed by the invention, imaging sensor and control are introduced
Unit processed, imaging sensor is used to catch the image before and after ROTARY SCREAM PRINTING, and is contrasted with standard stamp position, so as to mistake
Flower is quantitatively detected.Direction and distance of the controller according to mistake flower, are controlled to adjustment mechanism, so as to postorder respectively
Stamp is adjusted.
Due to being provided with lateral adjustment axle, the contacts side surfaces of one end of lateral adjustment axle not cam being capable of pushing away in cam
Axially moved under dynamic, so as to laterally be adjusted to cloth；In addition, being also provided with pressure adjustment wheel, pressure adjustment wheel is used for
Change cylinder pressure, by cylinder pressure and enter cloth speed come adjust fore-and-aft direction race spend.
Brief description of the drawings
Fig. 1 is structural representation of the invention；
Fig. 2 is control system architecture schematic diagram of the invention；
Fig. 3 is adjustment mechanism schematic diagram of the invention.
Embodiment
To make the purpose, technical scheme and advantage of the embodiment of the present invention clearer, below in conjunction with accompanying drawing to specific real
Example is applied to be described in detail.
As shown in figure 1, Fig. 1 is a kind of printing device with automatic regulating function proposed by the present invention, including image is passed
Sensor 1, control unit, adjustment mechanism 2, frame 3, cylinder 4, guide mechanism 5, the first live-roller 6, the second live-roller 7, first are led
To the directive wheel 9 of wheel 8 and second.
Guide mechanism 5 includes print guide belt 501, the first rotating tape guide 502 and the second rotating tape guide 503, the He of the first rotating tape guide 502
Second rotating tape guide 503 is installed in rotation in frame 3, and print guide belt 501 is sleeved on the first rotating tape guide 502 and the second conduction band
On wheel 503, and the print guide belt 501 of upside is in horizontally disposed.
First directive wheel 8 is rotationally horizontally arranged in frame 3, is located at the first conduction band respectively with the second rotating tape guide 503
Plane where the both sides of wheel 502, and upside print guide belt 501 between the first rotating tape guide 502 and the second rotating tape guide 503 is passed through
First directive wheel 8.
Cylinder 4 is rotationally horizontally arranged in frame 3, positioned at the top of print guide belt 501, and cylinder 4 is led with stamp
Band 501 is tangent, is used to install the axis hole of cylinder 4 in frame 3 for long lumbar hole, and the major axis of the long lumbar hole is vertically set.
As shown in figure 3, adjustment mechanism schematic diagrames of the Fig. 3 for the present invention, adjustment mechanism 2 includes lateral adjustment axle 201, pressure
Adjustment wheel 202, printing cylinder group of motors 203 and pressure adjustment turbin generator group 204, printing cylinder group of motors 203 is driven with cylinder 4
Connection；Lateral adjustment axle 201 is installed in rotation in frame 3 and is located between the first directive wheel 8 and the first rotating tape guide 502,
And lateral adjustment axle 201 can be slid axially in values in the axial direction.In this way, can be to the left and right two of cloth
Side is adjusted.
One end of lateral adjustment axle 201 is connected by flexible member with frame, and the other end passes through the through hole in frame 3, institute
The one end for stating flexible member is connected with frame 3, and the other end is connected with lateral adjustment axle 201；And lateral adjustment axle 201 passes through frame
3 one end abuts the side for the cam that may be rotatably mounted in frame 3；Described cam is used to promote lateral adjustment axle 201 edge
The axis direction motion of lateral adjustment axle 201.Pressure adjustment wheel 202 is cam or eccentric wheel, is installed in rotation on frame 3
On, and positioned at the top at the two ends of cylinder 4；Pressure adjustment wheel 202 is connected with pressure adjustment turbin generator group 204.In this way, can
Be adjusted by the pressure to cylinder, then coordinate into the speed of cloth and the velocity of rotation of cylinder the front and rear race of fabric can be spent into
Row adjustment.
First live-roller 6 is installed in rotation in frame 3, and positioned at the top of the first directive wheel 8.
Second directive wheel 9 is rotationally horizontally arranged in frame 3, and is led respectively positioned at second with the first rotating tape guide 502
The both sides of belt wheel 503, the bottom of the second directive wheel 9 is less than the plane where the upside of print guide belt 501.In this way, cloth can be made
It is pressed on print guide belt 501, it is ensured that the speed of cloth.
Imaging sensor 1 is installed with the frame 3 of the both sides of each cylinder 4, imaging sensor 1 is used to obtain circle
The both sides cloth picture signal of net 4；As shown in Fig. 2 control system architecture schematic diagrams of the Fig. 2 for the present invention, imaging sensor 1 and control
Unit electrical connection processed, control unit is used to carry out analysis judgement to cloth picture signal, and output control signal is to adjustment mechanism
2.Control unit includes image pick-up card, vision controller, motor driver and master controller；Image pick-up card and image sensing
Device 1 is electrically connected, and vision controller is electrically connected with image pick-up card and master controller respectively, and master controller is electrically connected with motor driver
Connect；Image pick-up card is handled for static image information to be converted into data signal feeding vision controller through A/D, and
The relative position between each set dyeing defect position mark is determined, and is contrasted with pre-stored criteria parameter, is obtained to flower error, and
Master controller is transmitted a signal to, master controller drives according to the corresponding control signal that adjusts to flower error signal, is exported to motor
Dynamic device.When to spending error excessive, main controller controls motor driver is out of service, and output alarm signal.In this way, can protect
Card is adjusted when race phenomenon is not serious by system to the stamp precision of postorder cloth, and for running the print of flower phenomenon seriously
Flower, it is directly out of service, reduce because being lost caused by wrongly typed.
When it is implemented, the specific embodiment of the invention also includes lighting device 10, lighting device 10 is fixedly mounted on machine
On frame 3, positioned at the top of print guide belt 501, the illuminance of image-region is obtained for improving imaging sensor 1.In this way, can carry
The definition for the image that hi-vision sensor 1 is obtained, so as to ensure the precision of wrong flower detection.
The foregoing is only a preferred embodiment of the present invention, but protection scope of the present invention be not limited thereto,
Any one skilled in the art the invention discloses technical scope in, technique according to the invention scheme and its
Inventive concept is subject to equivalent substitution or change, should all be included within the scope of the present invention.
Claims (6)
1. a kind of printing device with automatic regulating function, it is characterised in that：Including imaging sensor (1), control unit, tune
Complete machine structure (2), frame (3), cylinder (4), guide mechanism (5), the first live-roller (6), the second live-roller (7), the first directive wheel
And the second directive wheel (9) (8)；
Guide mechanism (5) includes print guide belt (501), the first rotating tape guide (502) and the second rotating tape guide (503), the first rotating tape guide
(502) it is installed in rotation in frame (3) with the second rotating tape guide (503), print guide belt (501) is sleeved on the first rotating tape guide
(502) and on the second rotating tape guide (503), and the print guide belt (501) of upside is in horizontally disposed；
First directive wheel (8) is rotationally horizontally arranged in frame (3), is led respectively positioned at first with the second rotating tape guide (503)
Where upside print guide belt (501) between the both sides of belt wheel (502), and the first rotating tape guide (502) and the second rotating tape guide (503)
Plane pass through the first directive wheel (8)；
Cylinder (4) is rotationally horizontally arranged in frame (3), the top positioned at print guide belt (501), and cylinder (4) and print
Flower conduction band (501) is tangent；
Adjustment mechanism (2) includes lateral adjustment axle (201), pressure adjustment wheel (202), printing cylinder group of motors (203) and pressure
Turbin generator group (204) is adjusted, printing cylinder group of motors (203) is connected with cylinder (4)；Lateral adjustment axle (201) is rotatable
Ground is arranged in frame (3), and is located between the first directive wheel (8) and the first rotating tape guide (502), and laterally adjustment axle (201)
It can be slid axially in the axial direction in values；Pressure adjustment takes turns (202) for cam or eccentric wheel, rotatably
Ground is arranged in frame (3), and positioned at the top at the two ends of cylinder (4)；Pressure adjustment wheel (202) adjusts turbin generator group with pressure
(204) it is connected；
First live-roller (6) is installed in rotation in frame (3), and positioned at the top of the first directive wheel (8)；
Second directive wheel (9) is rotationally horizontally arranged in frame (3), and is located at second respectively with the first rotating tape guide (502)
The both sides of rotating tape guide (503), the bottom of the second directive wheel (9) is less than the plane where print guide belt (501) upside；
Imaging sensor (1) is mounted in the frame (3) of the both sides of each cylinder (4), imaging sensor (1) is used to obtain circle
Net (4) both sides cloth picture signal；Imaging sensor (1) is electrically connected with control unit, and control unit is used to believe cloth image
Number analysis judgement is carried out, and output control signal gives adjustment mechanism (2).
2. the printing device according to claim 1 with automatic regulating function, it is characterised in that：Also include lighting device
(10), lighting device (10) is fixedly mounted in frame (3), the top positioned at print guide belt (501), for improving image sensing
Device (1) obtains the illuminance of image-region.
3. the printing device according to claim 1 with automatic regulating function, it is characterised in that：Control unit includes figure
As capture card, vision controller, motor driver and master controller；Image pick-up card is electrically connected with imaging sensor, vision control
Device processed is electrically connected with image pick-up card and master controller respectively, and master controller is electrically connected with motor driver；Image pick-up card is used
Handled in static image information is converted into data signal feeding vision controller through A/D, and determine each chromatography
Relative position between the mark of flower position, and contrasted with pre-stored criteria parameter, obtain to flower error, and transmit a signal to master
Controller, master controller exports according to flower error signal and adjusts control signal accordingly to motor driver.
4. the printing device according to claim 3 with automatic regulating function, it is characterised in that：When excessive to flower error
When, main controller controls motor driver is out of service, and output alarm signal.
5. the printing device according to claim 1 with automatic regulating function, it is characterised in that：Frame is used on (3)
The axis hole for installing cylinder (4) is long lumbar hole.
6. the printing device with automatic regulating function according to any one of claim 1-5, it is characterised in that：Laterally
One end of adjustment axle (201) is connected by flexible member with frame, and the other end passes through the through hole in frame (3)；And lateral adjustment
Axle (201) abuts the side for the cam that may be rotatably mounted in frame (3) through one end of frame (3)；Described cam is used for
Axis direction of the lateral adjustment axle (201) along lateral adjustment axle (201) is promoted to move.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510875104.1A CN105398193B (en) | 2015-11-30 | 2015-11-30 | A kind of printing device with automatic regulating function |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510875104.1A CN105398193B (en) | 2015-11-30 | 2015-11-30 | A kind of printing device with automatic regulating function |
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| Publication Number | Publication Date |
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| CN105398193A CN105398193A (en) | 2016-03-16 |
| CN105398193B true CN105398193B (en) | 2017-10-13 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201510875104.1A Active CN105398193B (en) | 2015-11-30 | 2015-11-30 | A kind of printing device with automatic regulating function |
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Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109177533A (en) * | 2018-10-11 | 2019-01-11 | 杭州宏华数码科技股份有限公司 | A kind of two-sided image recording device and recording method to flower stamp for guide belt printing machine |
| CN109795006A (en) * | 2019-01-31 | 2019-05-24 | 财纳福诺木业(中国)有限公司 | Floor embosses control method to flower to flower Embosser and floor |
| CN111959100B (en) * | 2020-09-05 | 2021-12-28 | 杭州合强妆器有限公司 | Pose adjusting device and automatic screen printer |
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| CN104527217A (en) * | 2015-01-15 | 2015-04-22 | 无锡北斗星通信息科技有限公司 | Register adjustment system for circular screen printer |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0386547A (en) * | 1989-08-31 | 1991-04-11 | Toshin Kogyo Kk | Initial setting device for rotary screen in rotary screen printing machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4031823A (en) * | 1973-08-27 | 1977-06-28 | Mcgee George S | Screen printer with adjustable screen support and magnetic squeegee means |
| CN1597316A (en) * | 2004-08-27 | 2005-03-23 | 顾金华 | Automatic register method of fabric cylinder printing machine and its equipment |
| CN201559345U (en) * | 2009-06-23 | 2010-08-25 | 西安工程大学 | Pair pattern precision detector of circular screen printer |
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| CN105398193A (en) | 2016-03-16 |
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Address after: No. 1201, Tushan Road, Bengbu, Anhui 233000 Patentee after: Anhui Huayang Technology Co.,Ltd. Country or region after: China Address before: No. 1201, Tushan Road, Bengbu, Anhui 233000 Patentee before: ANHUI YAYUAN PRINTING AND DYEING Co.,Ltd. Country or region before: China |