CN105397050A - Semi-solid forming method for copper alloy - Google Patents

Semi-solid forming method for copper alloy Download PDF

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Publication number
CN105397050A
CN105397050A CN201510893102.5A CN201510893102A CN105397050A CN 105397050 A CN105397050 A CN 105397050A CN 201510893102 A CN201510893102 A CN 201510893102A CN 105397050 A CN105397050 A CN 105397050A
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copper alloy
semi
solid
temperature
liquidus temperature
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肖寒
陈泽邦
周慧子
李勇
卢德宏
周荣锋
蒋业华
周荣
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Kunming University of Science and Technology
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Kunming University of Science and Technology
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Abstract

The invention relates to a semi-solid forming method for copper alloy and belongs to the technical field of semi-solid forming of metal. The semi-solid forming method for the copper alloy comprises the steps that firstly, the solidus temperature and the liquidus temperature of the copper alloy are measured; a copper alloy blank is heated to the temperature of T +50 DEG C-T+150 DEG C in a vacuum atmosphere or an inert gas shielding atmosphere, and T is the liquidus temperature; in the vacuum atmosphere or the inert gas shielding atmosphere, the heated copper alloy is chilled, high-energy ultrasonic vibration is applied to the heated copper alloy so that the temperature of the alloy can be within the range between the solidus temperature and the liquidus temperature, and heat preservation is conducted after chilling and high-energy ultrasonic vibration are completed, so that semi-solid slurry is obtained; extrusion forming is conducted on the obtained semi-solid slurry, and air cooling to the indoor temperature is conducted after forming is completed; and heat treatment is conducted on the formed copper alloy, and then a copper alloy product is obtained. By the adoption of the semi-solid forming method, the problems that a semi-solid copper alloy blank is difficult to prepare and form, the forming cycle is long, and the product cost is high are solved, and deep machining techniques and methods for copper alloy products are widened.

Description

One Albatra metal-semi-solid-state shaping method
Technical field
The present invention relates to an Albatra metal-semi-solid-state shaping method, belong to semi-solid metal forming technical field.
Background technology
Early 1970s, the research group of Massachusetts Institute Technology proposed semi-solid state forming technique first.It is a kind of metal from liquid state to Solid State Transformation or the method that forms from the solid-state characteristic had to liquid state (i.e. solid-liquid) process.The method have fill type steadily, splash less, shrinkage factor is little, yield strength is low, good fluidity, little to the thermal shock of mould, mechanical property is high, can realize the features such as high speed near-net forming.Therefore, semi-solid metal forming technology is subject to the attention of national governments, enterprise and scientific research institution day by day, is described as one of 21 century metal material forming technique having development potentiality most.Along with deepening continuously of research, semi-solid-state shaping has developed into the material forming new technology that has application potential, and tentatively achieves commercial Application.
Semi-solid metal forming technique is mainly divided into rheological molding and thixotropic forming.Rheological molding be metal in process of setting, by the control of vigorous stirring or process of setting, obtain the solid-liquid mixed slurry that left floating subsphaeroidal solid phase components in a kind of liquid metal mother liquor equably, and utilize the method that this slurry directly-forming is processed; Thixotropic forming be by obtain through the technique such as stirring there is the semi-solid blank cooled and solidified of non-dendritic structure after, as required by blank cutting, then the blank of cutting is reheated to solid-liquid two-phase section, under semi-solid temperature, carry out the method for pressure processing shaping.The two first step all needs to prepare even tissue, the semi solid slurry that crystallite dimension is less.At present, thixotropic forming method is more, and commercial Application is also more, but the method first need prepare slurry, then solidifies, then cutting of fixed quantity remelting, again obtains slurry, and being finally shaped obtains product, cause its technological process compared with long, energy consumption is large, product cost is high.And rheological molding decreases the post bake process of semi solid slurry, directly shape from metal semi-solid, therefore flow process is short, manipulation is simple, and energy consumption is little, and cost is low, production efficiency is high, and forming process oxide inclusion is few, the finished product of foundry goods and waste material can complete in a workshop, improve the utilization rate of waste material.Therefore the semi-solid state metal rheological developing short route is shaped significant.
At present, semi-solid metal forming technology is for the low-melting alloy such as aluminium, magnesium mostly, and the semisolid research for high-melting-point alloys such as copper alloys is also relatively less.This is mainly because copper alloy fusing point is high, oxidizable, thermal conductivity is large, the problems such as operating difficulties, mould requirement are high, copper liquid oxidation can be there is when adopting traditional pulp-making method to prepare semi-solid blank, make the poor or high cost of the structure property of the copper alloy semi-solid blank prepared.In addition, the application of copper alloy is extensive, there is the problems such as large, the air-breathing of short, oxidizable, product energy consumption die life in traditional cast form, adopt semi-solid state forming technique then significantly can reduce mold temperature, improve die life, reduce energy consumption, therefore the semi-solid-state shaping of conducting copper alloy has important using value.
Summary of the invention
For above-mentioned prior art Problems existing and deficiency, the invention provides an Albatra metal-semi-solid-state shaping method.This method object is in order to the problem such as solve the preparation of copper alloy semi-solid blank, forming difficulty, forming period is long, product cost is high, widens deep process technology and the method for copper alloy products.
Technical scheme of the present invention is: the solid-liquid temperature range first measuring copper alloy; copper alloy is heated to more than liquidus temperature in vacuum or inert gas shielding; then melt is cooled fast; while cooling, High-power ultrasonic vibrations is applied to melt; when melt is cooled to semi-solid temperature interval; stop Quench and vibration; melt be incubated simultaneously and carry out crushing failure at high speed shaping; air cooling is to room temperature subsequently; and carry out corresponding heat treatment; final acquisition copper alloy rheological molding product, its concrete steps are as follows:
(1) solidus and the liquidus temperature of copper alloy is measured;
(2) in vacuum or inert gas shielding atmosphere, copper alloy blank is heated to T+50 DEG C ~ T+150 DEG C, wherein T is liquidus temperature;
(3) in vacuum or inert gas shielding atmosphere, copper alloy Quench after step (2) heating is applied High-power ultrasonic vibrations and makes alloy temperature be in solidus and liquidus temperature interval, be incubated after Quench and High-power ultrasonic vibrations complete, obtain semi solid slurry;
(4) semi solid slurry that step (3) obtains is carried out extrusion molding, be shaped and terminate rear air cooling to room temperature;
(5) copper alloy after step (4) is shaped is heat-treated, and obtains copper alloy products.
The vacuum condition of described step (2) and (3) is 10 -1~ 10 -4pa.
Described step (2) Quench is inside is connected with the rod iron of cooling water, copper rod or graphite rod to be inserted in the copper alloy after heating and to stop 5 ~ 10s, then take out, after the 3 ~ 10s of interval, second time is put into and takes out again, carry out and so forth, melt temperature is made to be in solidus and liquidus temperature interval, the number of times put into and take out is determined by the semi solid slurry liquid fraction intending obtaining: the number of times that high semi solid slurry liquid fraction is put into and taken out is few, and low semi solid slurry liquid fraction is put into and taken out often.
The ultrasonic power of described step (2) High-power ultrasonic vibrations is 150W ~ 1200W, vibration frequency is 15kHZ ~ 40kHZ.
Described step (2) temperature retention time is 2 ~ 10min.
Above-mentioned steps (2) Quench is put into and taking-up process does not apply High-power ultrasonic vibrations.
Above-mentioned steps (4) extrusion die wants preheating, avoids semi solid slurry fast cooling.
In described step (5), heat treated object improves structural homogenity further, obtains high performance copper alloy products.(heat treated condition is according to the composition of alloy and require to set, and is conventional parameter)
Heat treatment of the present invention and pressing method are conventional method.
The invention has the beneficial effects as follows:
(1) adopt the present invention, make alloy be subject to chilling action more than liquidus temperature, chill zone temperature is declined fast, thus forms a large amount of nucleus, obtain semi solid slurry; Simultaneously, liquid towards copper alloy applies high-energy ultrasound, the pressure surge that in its cavitation effect, bubbles burst causes can cause the fracture of dendritic arm, and the dendritic arm of breaking can be uniformly distributed in the melt again by acoustic streaming phenomenon, makes the even tissue of semi solid slurry, tiny.After adopting ultrasonic vibration and Quench integrated treatment, the grain refinement in melt, dendrite inhibition tissue can be made, improve melt uniformity coefficient and reduce segregation, add the suitable insulation after process and make homogeneous temperature, finally can obtain the semi solid slurry of even, tiny nodularization, solve conventional method and prepare the problems such as copper alloy semi solid slurry cost is high, die life is short, slurry is oxidizable, the cycle is long.
(2) adopt the present invention, directly delivered in extrusion die by the copper alloy semi solid slurry of preparation, decrease the problems such as semi solid slurry oxidation, cooling, forming efficiency is high, the dense structure of product, even, function admirable.The average grain size of rheological molding part is at 80 ~ 140um, and tensile strength improves 5 ~ 10%, and percentage elongation improves 6 ~ 8%.
(3) the present invention has the advantages such as flow process is short, forming efficiency is high, energy consumption is low, product cost is low, performance is even, product structure is complicated.
Accompanying drawing explanation
Fig. 1 is present invention process flow chart;
Fig. 2 is the micro-organization chart of the ZCuSn10 tin bronze alloys that the embodiment of the present invention 1 prepares.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the invention will be further described.
Embodiment 1
To prepare ZCuSn10 tin bronze product.
As shown in Figure 1, this copper alloy semi-solid-state shaping method, its concrete steps are as follows:
(1) solidus and the liquidus temperature of copper alloy is measured; The solidus temperature that ZCuSn10 tin bronze alloys utilizes differential scanning calorimetry (DSC) to measure this alloy is 830 DEG C, and liquidus temperature is 1020 DEG C;
(2) be heated to T+100 DEG C (1120 DEG C) by copper alloy blank (ZCuSn10) in argon atmosphere, wherein T is liquidus temperature;
(3) in argon atmosphere, copper alloy Quench after step (2) heating is applied High-power ultrasonic vibrations and makes alloy temperature be in solidus and liquidus temperature interval, carry out insulation 5min after Quench and High-power ultrasonic vibrations complete, obtain semi solid slurry; The rod iron that wherein Quench is is 40mm by diameter, inside is connected with cooling water to be inserted in the copper alloy after heating and to stop 5s, and then take out, after the 10s of interval, second time is put into and takes out again, carries out 4 times and so forth; The ultrasonic power of High-power ultrasonic vibrations is 1200W, vibration frequency is 40kHZ;
(4) semi solid slurry that step (3) obtains is carried out extrusion molding, be shaped terminate after nitrogen atmosphere protection under air cooling to room temperature;
(5) copper alloy after step (4) is shaped is heat-treated (being heated to 680 DEG C of insulation 4h), obtains copper alloy products (ZCuSn10 tin bronze product).
The ZCuSn10 tin bronze product micro-organization chart that the present embodiment prepares as shown in Figure 2, as seen from Figure 2 its even tissue, tiny, roundness is high, average crystal grain diameter is 118um.
Result shows that the present invention has that flow process is short, shaping efficiency advantages of higher, and can obtain that complex structure, dense structure are even, the uniform product of performance, can be applied to the preparation of copper alloy semi-solid rheological molding product.
Embodiment 2
To prepare ZCuSn10P1 tin bronze product.
As shown in Figure 1, this copper alloy semi-solid-state shaping method, its concrete steps are as follows:
(1) solidus and the liquidus temperature of copper alloy is measured; The solidus temperature that ZCuSn10P1 tin bronze alloys utilizes differential scanning calorimetry (DSC) to measure this alloy is 820 DEG C, and liquidus temperature is 1003 DEG C;
(2) be heated to T+117 DEG C (1120 DEG C) by copper alloy blank (ZCuSn10P1) in argon atmosphere, wherein T is liquidus temperature;
(3) in argon atmosphere, copper alloy Quench after step (2) heating is applied High-power ultrasonic vibrations and makes alloy temperature be in solidus and liquidus temperature interval, carry out insulation 2min after Quench and High-power ultrasonic vibrations complete, obtain semi solid slurry; The rod iron that wherein Quench is is 30mm by 6 diameters, inside is connected with cooling water to be inserted in the copper alloy after heating and to stop 5s, and then take out, after the 10s of interval, second time is put into and takes out, and so forth until when temperature drops to 850 DEG C again; The ultrasonic power of High-power ultrasonic vibrations is 1200W, vibration frequency is 20kHZ;
(4) semi solid slurry that step (3) obtains is carried out extrusion molding, be shaped terminate after nitrogen atmosphere protection under air cooling to room temperature;
(5) copper alloy after step (4) is shaped is heat-treated (being heated to 630 DEG C of insulation 2h), obtains copper alloy products (ZCuSn10P1 tin bronze product).
Embodiment 3
To prepare ZCuSn10P1 tin bronze product.
As shown in Figure 1, this copper alloy semi-solid-state shaping method, its concrete steps are as follows:
(1) solidus and the liquidus temperature of copper alloy is measured; The solidus temperature that ZCuSn10P1 tin bronze alloys utilizes differential scanning calorimetry (DSC) to measure this alloy is 820 DEG C, and liquidus temperature is 1003 DEG C;
(2) be heated to T+50 DEG C (1053 DEG C) by copper alloy blank (ZCuSn10P1) in argon atmosphere, wherein T is liquidus temperature;
(3) in argon atmosphere, copper alloy Quench after step (2) heating is applied High-power ultrasonic vibrations and makes alloy temperature be in solidus and liquidus temperature interval, carry out insulation 2min after Quench and High-power ultrasonic vibrations complete, obtain semi solid slurry; The graphite rod that wherein Quench is is 20mm by 4 diameters, inside is connected with cooling water to be inserted in the copper alloy after heating and to stop 10s, and then take out, after the 3s of interval, second time is put into and takes out, and so forth until when temperature drops to 900 DEG C again; The ultrasonic power of High-power ultrasonic vibrations is 150W, vibration frequency is 15kHZ;
(4) semi solid slurry that step (3) obtains is carried out extrusion molding, be shaped terminate after nitrogen atmosphere protection under air cooling to room temperature;
(5) copper alloy after step (4) is shaped is heat-treated (being heated to 630 DEG C of insulation 2h), obtains copper alloy products (ZCuSn10P1 tin bronze product).
Embodiment 4
To prepare ZCuSn10P1 tin bronze product.
As shown in Figure 1, this copper alloy semi-solid-state shaping method, its concrete steps are as follows:
(1) solidus and the liquidus temperature of copper alloy is measured; The solidus temperature that ZCuSn10P1 tin bronze alloys utilizes differential scanning calorimetry (DSC) to measure this alloy is 820 DEG C, and liquidus temperature is 1003 DEG C;
(2) be 10 in vacuum -1be heated to T+150 DEG C (1153 DEG C) by copper alloy blank (ZCuSn10P1) under Pa vacuum condition, wherein T is liquidus temperature;
(3) in argon atmosphere, copper alloy Quench after step (2) heating is applied High-power ultrasonic vibrations and makes alloy temperature be in solidus and liquidus temperature interval, carry out insulation 10min after Quench and High-power ultrasonic vibrations complete, obtain semi solid slurry; The graphite rod that wherein Quench is is 20mm by 4 diameters, inside is connected with cooling water to be inserted in the copper alloy after heating and to stop 8s, and then take out, after the 7s of interval, second time is put into and takes out, and so forth until when temperature drops to 900 DEG C again; The ultrasonic power of High-power ultrasonic vibrations is 650W, vibration frequency is 40kHZ;
(4) semi solid slurry that step (3) obtains is carried out extrusion molding, be shaped terminate after nitrogen atmosphere protection under air cooling to room temperature;
(5) copper alloy after step (4) is shaped is heat-treated (being heated to 630 DEG C of insulation 2h), obtains copper alloy products (ZCuSn10P1 tin bronze product).
Below by reference to the accompanying drawings the specific embodiment of the present invention is explained in detail, but the present invention is not limited to above-mentioned embodiment, in the ken that those of ordinary skill in the art possess, various change can also be made under the prerequisite not departing from present inventive concept.

Claims (5)

1. an Albatra metal-semi-solid-state shaping method, is characterized in that concrete steps are as follows:
(1) solidus and the liquidus temperature of copper alloy is measured;
(2) in vacuum or inert gas shielding atmosphere, copper alloy blank is heated to T+50 DEG C ~ T+150 DEG C, wherein T is liquidus temperature;
(3) in vacuum or inert gas shielding atmosphere, copper alloy Quench after step (2) heating is applied High-power ultrasonic vibrations and makes alloy temperature be in solidus and liquidus temperature interval, be incubated after Quench and High-power ultrasonic vibrations complete, obtain semi solid slurry;
(4) semi solid slurry that step (3) obtains is carried out extrusion molding, be shaped and terminate rear air cooling to room temperature;
(5) copper alloy after step (4) is shaped is heat-treated, and obtains copper alloy products.
2. copper alloy semi-solid-state shaping method according to claim 1, is characterized in that: the vacuum condition of described step (2) and (3) is 10 -1~ 10 -4pa.
3. copper alloy semi-solid-state shaping method according to claim 1, it is characterized in that: described step (2) Quench is inside is connected with the rod iron of cooling water, copper rod or graphite rod to be inserted in the copper alloy after heating and to stop 5 ~ 10s, then take out, after the 3 ~ 10s of interval, second time is put into and takes out again, carry out and so forth, melt temperature is in solidus and liquidus temperature interval.
4. copper alloy semi-solid-state shaping method according to claim 1, is characterized in that: the ultrasonic power of described step (2) High-power ultrasonic vibrations is 150W ~ 1200W, vibration frequency is 15kHZ ~ 40kHZ.
5. copper alloy semi-solid-state shaping method according to claim 1, is characterized in that: described step (2) temperature retention time is 2 ~ 10min.
CN201510893102.5A 2015-12-08 2015-12-08 Semi-solid forming method for copper alloy Pending CN105397050A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108690923A (en) * 2017-03-29 2018-10-23 波音公司 Titanium copper ferroalloy and relevant thixotropic forming method
CN109926564A (en) * 2019-03-14 2019-06-25 昆明理工大学 A kind of moulding integrated device and method of slurrying of ZCuSn10P1 alloy semi-solid slurry
CN112620595A (en) * 2021-01-11 2021-04-09 福建省鼎智新材料科技有限公司 Semi-solid pulping process based on melt mixing

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US7509993B1 (en) * 2005-08-13 2009-03-31 Wisconsin Alumni Research Foundation Semi-solid forming of metal-matrix nanocomposites
CN101708543A (en) * 2009-04-22 2010-05-19 华中科技大学 Method and device for preparing semisolid metal slurry by mixing vibration
CN203508950U (en) * 2013-08-06 2014-04-02 昆明理工大学 Device for inducing molten metal to carry out rapid and mass nucleation through rotary rod
CN104726726A (en) * 2015-03-28 2015-06-24 冯睿 Preparation method of alloy semisolid slurry
CN104759601A (en) * 2015-03-19 2015-07-08 昆明理工大学 Copper alloy rheoforming method

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7509993B1 (en) * 2005-08-13 2009-03-31 Wisconsin Alumni Research Foundation Semi-solid forming of metal-matrix nanocomposites
CN101181736A (en) * 2007-12-07 2008-05-21 华中科技大学 Semi solid rheoforming method for metal parts and device therefor
CN101708543A (en) * 2009-04-22 2010-05-19 华中科技大学 Method and device for preparing semisolid metal slurry by mixing vibration
CN203508950U (en) * 2013-08-06 2014-04-02 昆明理工大学 Device for inducing molten metal to carry out rapid and mass nucleation through rotary rod
CN104759601A (en) * 2015-03-19 2015-07-08 昆明理工大学 Copper alloy rheoforming method
CN104726726A (en) * 2015-03-28 2015-06-24 冯睿 Preparation method of alloy semisolid slurry

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108690923A (en) * 2017-03-29 2018-10-23 波音公司 Titanium copper ferroalloy and relevant thixotropic forming method
CN109926564A (en) * 2019-03-14 2019-06-25 昆明理工大学 A kind of moulding integrated device and method of slurrying of ZCuSn10P1 alloy semi-solid slurry
CN112620595A (en) * 2021-01-11 2021-04-09 福建省鼎智新材料科技有限公司 Semi-solid pulping process based on melt mixing

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Application publication date: 20160316