CN105396533A - Reaction kettle - Google Patents
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- CN105396533A CN105396533A CN201510824776.XA CN201510824776A CN105396533A CN 105396533 A CN105396533 A CN 105396533A CN 201510824776 A CN201510824776 A CN 201510824776A CN 105396533 A CN105396533 A CN 105396533A
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Abstract
Description
技术领域 technical field
本发明属于具有内部移动元件的固定式反应器,尤其涉及一种反应釜。 The invention belongs to a stationary reactor with internal moving elements, in particular to a reactor.
背景技术 Background technique
由于化学工艺过程的种种化学变化是以参加反应的介质的充分混合为前提的,需采用搅拌操作,才能获得更好的效果,反应釜即是一种用于生产工艺过程中的混合搅拌、反应等于一体的化工容器,它广泛应用于化工、食品、医药、树脂合成等行业。现有的反应釜通常包括反应釜本体、搅拌轴和搅拌叶片,搅拌轴位于反应釜内,且与反应釜本体同轴连接,搅拌叶片螺旋分布在搅拌轴上。通过搅拌轴来将里面的各个溶剂混合,然后再对反应釜进行温度控制,通常都是加热到一定温度,达到溶剂的反应条件后,溶剂开始反应。然而,仅仅设置了搅拌装置,溶剂之间混合得不够均匀,导致有很多原料未完全反应,反正效果较差,造成了资源的浪费。 Since various chemical changes in the chemical process are based on the full mixing of the medium participating in the reaction, stirring operation is required to obtain better results. The reactor is a mixing, stirring, and reaction process used in the production process. Equal to an integrated chemical container, it is widely used in chemical, food, medicine, resin synthesis and other industries. The existing reactor usually includes a reactor body, a stirring shaft and stirring blades, the stirring shaft is located in the reactor and connected coaxially with the reactor body, and the stirring blades are spirally distributed on the stirring shaft. The various solvents inside are mixed through the stirring shaft, and then the temperature of the reactor is controlled, usually heated to a certain temperature, and the solvent starts to react after reaching the reaction conditions of the solvent. However, only a stirring device is provided, and the mixing between the solvents is not uniform enough, resulting in incomplete reaction of many raw materials, and the effect is poor anyway, resulting in a waste of resources.
所以,急需一种使溶剂之间混合效果好的反应釜,以减少资源的浪费。 Therefore, there is an urgent need for a reactor with a good mixing effect between solvents to reduce waste of resources.
发明内容 Contents of the invention
本发明的目的在提供一种能增加溶剂之间混合程度的反应釜。 The object of the present invention is to provide a reaction kettle capable of increasing the degree of mixing between solvents.
为了达到上述目的,本发明的基础方案为:反应釜,包括反应釜本体、搅拌轴和搅拌叶片,所述搅拌轴位于反应釜本体内,且与反应釜本体同轴连接,所述搅拌叶片螺旋分布在搅拌轴上,其中,还包括旋转接头和进水管,所述搅拌轴内设有第一空腔,搅拌轴上设有若干第一出液孔,所述第一出液孔与空腔连通,所述进水管通过所述旋转接头与搅拌轴连通。 In order to achieve the above object, the basic solution of the present invention is: a reactor, including a reactor body, a stirring shaft and a stirring blade, the stirring shaft is located in the reactor body, and is coaxially connected with the reactor body, and the stirring blades are spirally distributed On the stirring shaft, which also includes a rotary joint and a water inlet pipe, a first cavity is arranged in the stirring shaft, and a plurality of first liquid outlet holes are arranged on the stirring shaft, and the first liquid outlet holes communicate with the cavity , the water inlet pipe communicates with the stirring shaft through the rotary joint.
本基础方案的原理在于:先往反应釜内加入其中一种溶剂,使搅拌轴浸入溶剂中,然后控制反应釜本体的温度,使其达到反应需要的温度。之后,驱动搅拌轴转动,当溶剂转动起来时,往搅拌轴内加入另一种溶剂,该溶剂经过搅拌轴从第一出液孔中进入到反应釜内,与之前加入的溶剂反应。 The principle of this basic scheme is: first add one of the solvents into the reactor, immerse the stirring shaft in the solvent, and then control the temperature of the reactor body to make it reach the temperature required for the reaction. Afterwards, the stirring shaft is driven to rotate, and when the solvent rotates, another solvent is added into the stirring shaft, and the solvent enters the reactor through the stirring shaft from the first outlet hole, and reacts with the previously added solvent.
本基础方案的有益效果在于:本方案通过设置旋转接头,在保证搅拌轴转动的同时,还可以往搅拌轴中加入溶剂。由于搅拌轴处于转动状态,搅拌轴中的溶剂在离心力的作用下,从而被甩出搅拌轴,进入到空腔中可与之前加入的溶剂充分反应。并且,出液孔的数量为多个,可在从多个部位进入到空腔中,混合得更加均匀。与传统的反应釜相比,本方案不预先加入各种反应溶剂,通过先加入其中一种或者几种溶剂,当温度等条件达到要求后再加入另一种溶剂,后加入的溶剂在进入反应釜内时,就能充分反应。并且,利用搅拌轴的离心力,将溶剂从搅拌轴中甩出,可以先加入的溶剂进行更充分的混合,增加了溶剂之间的混合程度,减少了资源的浪费。 The beneficial effect of this basic scheme is that: this scheme can add solvent to the stirring shaft while ensuring the rotation of the stirring shaft by setting the rotary joint. Since the stirring shaft is in a rotating state, the solvent in the stirring shaft is thrown out of the stirring shaft under the action of centrifugal force, and enters the cavity to fully react with the previously added solvent. Moreover, the number of liquid outlet holes is multiple, and the liquid can enter the cavity from multiple positions and mix more uniformly. Compared with the traditional reaction kettle, this scheme does not add various reaction solvents in advance, by adding one or several solvents first, and then adding another solvent when the temperature and other conditions meet the requirements, the solvent added after entering the reaction When it is in the kettle, it can fully react. In addition, the centrifugal force of the stirring shaft is used to throw the solvent out of the stirring shaft, so that the solvent added earlier can be mixed more fully, which increases the mixing degree of the solvents and reduces the waste of resources.
方案二:此为基础方案的优选,所述搅拌叶片内设有第二空腔,所述第二空腔与第一空腔连通,所述搅拌叶片上设有与第二空腔连通的第二出液孔。搅拌叶片与反应釜内的溶剂接触的面积更大,从而使各溶剂之间的混合程度更高。 Scheme 2: This is the optimization of the basic scheme. The stirring blade is provided with a second cavity, and the second cavity communicates with the first cavity. The stirring blade is provided with a second cavity communicating with the second cavity. Two outlet holes. The contact area between the stirring blade and the solvent in the reactor is larger, so that the mixing degree between the solvents is higher.
方案三:此为方案二的优选,还包括搅拌杆,所述搅拌杆固定在旋转叶片上。搅拌杆可进一步增加反应釜内溶剂的搅拌效果。 Solution 3: This is the preferred option of Solution 2, which also includes a stirring rod fixed on the rotating blade. The stirring rod can further increase the stirring effect of the solvent in the reactor.
方案四:此为方案三的优选,所述第二出液孔均匀分布在搅拌叶片上。均匀分布的第二出液孔使得溶剂之间混合得更加均匀。 Solution 4: This is the preferred option of Solution 3, the second liquid outlet holes are evenly distributed on the stirring blades. The evenly distributed second outlet holes make the solvents mix more evenly.
方案五:此为方案四的优选,此为基础方案至方案三中任一项方案的优选,所述旋转接头为单回路旋转接头。单回路旋转接头的密封面及密封圈为特殊材料所制成的,抗磨损、寿命长、耐腐蚀、不泄漏,并且与双回路的旋转接头相比,价格更便宜。 Scheme 5: This is the optimization of Scheme 4, which is the optimization of any one of the basic scheme to Scheme 3, and the rotary joint is a single-circuit rotary joint. The sealing surface and sealing ring of the single-circuit rotary joint are made of special materials, which are wear-resistant, long-lived, corrosion-resistant, and leak-free. Compared with the double-circuit rotary joint, the price is cheaper.
附图说明 Description of drawings
图1是本发明反应釜实施例1的结构示意图。 Fig. 1 is the structural representation of embodiment 1 of reaction kettle of the present invention.
具体实施方式 detailed description
下面通过具体实施方式对本发明作进一步详细的说明: The present invention will be described in further detail below by means of specific embodiments:
说明书附图中的附图标记包括:反应釜本体10、进液口103、出液口105、搅拌轴20、第一出液孔201、搅拌叶片21、搅拌杆22、旋转接头30、进液管40、电机50。 The reference signs in the accompanying drawings of the specification include: the reaction kettle body 10, the liquid inlet 103, the liquid outlet 105, the stirring shaft 20, the first liquid outlet 201, the stirring blade 21, the stirring rod 22, the rotary joint 30, the liquid inlet Tube 40, motor 50.
实施例1 Example 1
如图1所示,反应釜,包括反应釜本体10、搅拌轴20和搅拌叶片21。搅拌轴20位于反应釜内,且与反应釜本体10同轴连接,搅拌叶片21呈螺旋状,并焊接在搅拌轴20上,电机5010连接在搅拌轴20的输出端上。其中,还包括旋转接头30和进水管。搅拌轴20内设有第一空腔,搅拌轴20上设有若干第一出液孔201,位于搅拌轴20下部的第一出液口105均匀分布。第一出液孔201与空腔连通,进水管通过搅拌轴20连通。另外,搅拌叶片21上还焊接有搅拌杆22,该搅拌杆22可增大搅拌面积,从而增强搅拌的效果。 As shown in FIG. 1 , the reactor includes a reactor body 10 , a stirring shaft 20 and stirring blades 21 . The stirring shaft 20 is located in the reactor and connected coaxially with the reactor body 10 , the stirring blade 21 is helical and welded on the stirring shaft 20 , and the motor 5010 is connected to the output end of the stirring shaft 20 . Wherein, also comprise swivel joint 30 and water inlet pipe. The stirring shaft 20 is provided with a first cavity, and the stirring shaft 20 is provided with a plurality of first liquid outlet holes 201 , and the first liquid outlets 105 located at the lower part of the stirring shaft 20 are evenly distributed. The first liquid outlet hole 201 communicates with the cavity, and the water inlet pipe communicates with the stirring shaft 20 . In addition, a stirring rod 22 is welded on the stirring blade 21, and the stirring rod 22 can increase the stirring area, thereby enhancing the stirring effect.
具体工作时,先往反应釜内加入其中一种溶剂,使搅拌轴20浸入溶剂中,然后控制反应釜本体10的温度,使其达到反应需要的温度。之后,驱动搅拌轴20转动,当溶剂转动起来时,往搅拌轴20内加入另一种溶剂,该溶剂经过搅拌轴20从第一出液孔201中进入到反应釜内,与之前加入的溶剂反应。本方案通过设置旋转接头30,在保证搅拌轴20转动的同时,还可以往搅拌轴20中加入溶剂。由于搅拌轴20处于转动状态,搅拌轴20中的溶剂在离心力的作用下,从而被甩出搅拌轴20,进入到空腔中可与之前加入的溶剂充分反应。并且,出液孔的数量为多个,可在从多个部位进入到空腔中,混合得更加均匀。另外,可以增加加压器,加压器与进液管40连通,从而在进料时增加进料溶剂的压力,从而增强混合的效果。 During specific work, one of the solvents is first added to the reactor, the stirring shaft 20 is immersed in the solvent, and then the temperature of the reactor body 10 is controlled to reach the temperature required for the reaction. Afterwards, drive agitator shaft 20 to rotate, when solvent rotates, add another kind of solvent in agitator shaft 20, this solvent enters in the reactor from the first outlet hole 201 through agitator shaft 20, and the solvent that adds before reaction. In this solution, by setting the rotary joint 30 , while ensuring the rotation of the stirring shaft 20 , the solvent can also be added to the stirring shaft 20 . Since the stirring shaft 20 is in a rotating state, the solvent in the stirring shaft 20 is thrown out of the stirring shaft 20 under the action of centrifugal force, and enters into the cavity to fully react with the previously added solvent. Moreover, the number of liquid outlet holes is multiple, and the liquid can enter the cavity from multiple positions and mix more uniformly. In addition, a pressurizer can be added, and the pressurizer communicates with the liquid inlet pipe 40, so as to increase the pressure of the feed solvent during feed, thereby enhancing the effect of mixing.
实施例2 Example 2
本实施例与实施例1的不同之处在于,搅拌叶片21内设有第二空腔,第二空腔与第一空腔连通,且搅拌叶片21上设有与第二空腔连通的第二出液孔。该第二出液孔的数量为多个,均匀分布在搅拌叶片21上。相对于实施例1,本方案中的搅拌叶片21与反应釜内的溶剂接触的面积更大,从而使各溶剂之间的混合程度更高。 The difference between this embodiment and Embodiment 1 is that the stirring blade 21 is provided with a second cavity, the second cavity communicates with the first cavity, and the stirring blade 21 is provided with a second cavity communicating with the second cavity. Two outlet holes. There are multiple second liquid outlet holes, which are evenly distributed on the stirring blade 21 . Compared with Example 1, the stirring blade 21 in this solution has a larger contact area with the solvent in the reactor, so that the mixing degree between the solvents is higher.
以上所述的仅是本发明的实施例,方案中公知的具体结构及特性等常识在此未作过多描述。应当指出,对于本领域的技术人员来说,在不脱离本发明结构的前提下,还可以作出若干变形和改进,这些也应该视为本发明的保护范围,这些都不会影响本发明实施的效果和专利的实用性。本申请要求的保护范围应当以其权利要求的内容为准,说明书中的具体实施方式等记载可以用于解释权利要求的内容。 What is described above is only an embodiment of the present invention, and common knowledge such as specific structures and characteristics known in the scheme are not described here too much. It should be pointed out that for those skilled in the art, under the premise of not departing from the structure of the present invention, several modifications and improvements can also be made, and these should also be regarded as the protection scope of the present invention, and these will not affect the implementation of the present invention. Effects and utility of patents. The scope of protection required by this application shall be based on the content of the claims, and the specific implementation methods and other records in the specification may be used to interpret the content of the claims.
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107930568A (en) * | 2017-12-08 | 2018-04-20 | 宣城市楷昂化工有限公司 | A kind of new neutralizing tower |
| CN108452757A (en) * | 2018-03-06 | 2018-08-28 | 苏昭缄 | A kind of water purification agent preparation facilities that aluminium ash recycles |
| CN110004025A (en) * | 2019-04-03 | 2019-07-12 | 张芙蓉 | Fermentation kettle for production of cosmetic biosurfactant microemulsion |
| CN112588225A (en) * | 2020-10-30 | 2021-04-02 | 浙江中科玖源新材料有限公司 | Temperature balance's polyimide reation kettle in cauldron |
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| CN115259256A (en) * | 2022-09-19 | 2022-11-01 | 山东旭日东环保股份有限公司 | Medicament adding device for sewage treatment |
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| CN119591239A (en) * | 2024-11-14 | 2025-03-11 | 河北协同水处理技术有限公司 | Denitrification device for coking wastewater |
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- 2015-11-24 CN CN201510824776.XA patent/CN105396533A/en active Pending
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107930568A (en) * | 2017-12-08 | 2018-04-20 | 宣城市楷昂化工有限公司 | A kind of new neutralizing tower |
| CN108452757A (en) * | 2018-03-06 | 2018-08-28 | 苏昭缄 | A kind of water purification agent preparation facilities that aluminium ash recycles |
| CN110004025A (en) * | 2019-04-03 | 2019-07-12 | 张芙蓉 | Fermentation kettle for production of cosmetic biosurfactant microemulsion |
| CN110004025B (en) * | 2019-04-03 | 2020-10-27 | 浙江雅颜生物科技有限公司 | Fermentation kettle for producing cosmetic biological surfactant microemulsion |
| CN112588225A (en) * | 2020-10-30 | 2021-04-02 | 浙江中科玖源新材料有限公司 | Temperature balance's polyimide reation kettle in cauldron |
| CN114794513A (en) * | 2021-01-28 | 2022-07-29 | 杭州山林风物科技有限公司 | Processing equipment of compound cream of cake |
| CN115259256A (en) * | 2022-09-19 | 2022-11-01 | 山东旭日东环保股份有限公司 | Medicament adding device for sewage treatment |
| CN115259256B (en) * | 2022-09-19 | 2022-12-16 | 山东旭日东环保股份有限公司 | Medicament adds device for sewage treatment |
| CN118164631A (en) * | 2024-03-08 | 2024-06-11 | 江苏伟复能源有限公司 | Environment-friendly new energy automobile old battery waste liquid recycling device |
| CN118164631B (en) * | 2024-03-08 | 2024-10-18 | 江苏伟复能源有限公司 | Environment-friendly new energy automobile old battery waste liquid recycling device |
| CN118219417A (en) * | 2024-05-27 | 2024-06-21 | 河南省方浩地质勘查技术有限公司 | Stirring equipment for preparing fluidized rock soil for backfilling foundation pit fertilizer groove |
| CN118219417B (en) * | 2024-05-27 | 2024-07-26 | 河南省方浩地质勘查技术有限公司 | Stirring equipment for preparing fluidized rock soil for backfilling foundation pit fertilizer groove |
| CN119591239A (en) * | 2024-11-14 | 2025-03-11 | 河北协同水处理技术有限公司 | Denitrification device for coking wastewater |
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Application publication date: 20160316 |