CN105396391A - Air cleaner, air filter cartridge and method of manufacturing the same - Google Patents

Abstract

According to the present disclosure an air cleaner and an air filter cartridge arrangement are provided. The air filter cartridge is a removable and replaceable cartridge for use in the air cleaner. The cartridge includes, among other things, an end cap having a preferred outwardly directed radial seal and a groove. The air cleaner includes a housing with a stabilizing ring projecting into an interior, positioned to project at least partially into the groove of the filter cartridge, when the filter cartridge is mounted for use. Methods of assembly and installation are described.

Description

Air filter, filtering element for air filter and production method

The cross reference of related application

The application comprises the content that the applying date is the U.S.Provisional Serial 60/748,495 on December 7th, 2005; US60/748, the complete content of 495 is incorporated into reference herein at this.The present invention is also the feature shown in Figure 39 and 39A of the Application U.S. Serial No 11/210,914 on August 24th, 2005 in particular to the applying date.U.S.11/210, the complete content of 914 is incorporated into reference herein at this.The present invention relates to the feature shown in Figure 41 that the applying date is the U.S.Provisional Serial 60/677,031 on May 3rd, 2005.US60/677, the complete content of 031 is incorporated into reference herein at this.

U.S.Provisional Serial 60/748,495 is required with suitable degree; Application U.S. Serial No 11/210,914; With U.S.Provisional Serial 60/677, the priority of 031.

Technical field

Present invention relates in general to that there is air filter that is detachable and removable (namely maintainable) filter element.Disclosed concrete technology relates to: the characteristic sum of filter element provides their method; With, the preferred interaction between filter element and air cleaner casing.

Background technology

Air filtration is used for multiple systems.Common application is as air filter, for sucking the air of internal combustion engine.In use for some time, the filter medium in air filter needs repairing, or by cleaning or all changing.Usually, for the air filter of the internal combustion engine be used on such as vehicle, filter medium is contained in detachably, removable (namely maintainable) parts, in element or filter core.Show example in the following documents: United States Patent (USP) 4,211,543; 4,135,899; 3,672,130; Bl5,445,241; 5,700,304; 6,051,042; 6,039,778; 5,547,480; 5,755,842; With 5,800,581; With PCT publication number WO89/01818, the complete content of above-mentioned all bibliography is incorporated into reference herein.

Also can be see: the applying date is the U.S. Provisional Application 60/699,136 on July 13rd, 2005; The applying date is the U. S. application 11/210,914 on August 24th, 2005; The applying date is the provisional application Ser.No 60/604,554 on August 25th, 2004; The applying date is the U.S.Provisional Serial 60/677,031 on May 3rd, 2005; Publication date is the US publication 2004/0134171A1 on July 15th, 2004; PCT publication number WO04/039476 with publication date is on May 13rd, 2004, shows filter system and filter element, between filter core and shell, especially have unique interaction.Bibliography quoted in this paragraph is incorporated into reference herein with their entirety.

About spare part filtering element for air filter, and hold their design of air filter, lasting improvement is being carried out always.Owing to seeking and obtaining improvement and the improvement of seal type and position, also promote the hope change of air cleaner design and manufacture.

Summary of the invention

According to the present invention, disclose and show for the filtering element for air filter in air filter, and comprise in it assembly of the air filter with filtering element for air filter.Filtering element for air filter generally comprises filter medium region, around the central interior with formation opening, and the first and second end caps, described medium extends between the first and second end caps.First end cap is to being closed by air-flow therebetween.Second end cap is the end cap of opening, it has the shell radial seal surface that annular is outside.Comprise groove in second end cap, the adjacent outer edge of the deepest part spaced radial filter medium preferably had (radially-inwardly or outwards) is not more than 3mm, is usually not more than 2mm, and is sometimes not more than 1.5mm; With, be inwardly not more than 15mm from the outermost portion of outward radial sealing surfaces, be usually not more than 10mm.

Groove from end cap closest to or the minimum-depth of nearest neighbor side channels part normally at least 0.5mm is dark, often at least 1.0mm is dark, and at least 1.5mm is dark usually.In example shown in this article, slot pitch is that at least 2.5mm is dark from the nearest neighbor side channels of the second end cap, and frequent nearest adjacent side channels is that at least 3.5mm is dark.

Sometimes, the adjacent outer edge (radially-inwardly or outwards) of the deepest part distance medium of groove is not more than 1.0mm.

Filter element generally includes outer support, and it has a part and stretches into the second end cap around medium.The end cap that second end cap is normally molded in place, the part of outer support is around the medium stretching into the second end cap.

It is at least 0.2mm that the tip stretching into the outer support of the second end cap is usually located at apart from the actual range of the deepest part of described groove, and is not more than 1.5mm, is often not more than 1.2mm.Usually, be interposed between within the scope of 0.3-1mm, comprise endpoint value.

Common outer support comprises radially outer dust cover or flange on the position of contiguous second end cap.

Usual groove in second end cap has asymmetric V-shape or U-shape section, has radial outside and radially inner side.Described inner side has a part usually, and the central shaft of relative medium extends (or being parallel to the cylinder of central shaft of medium) with acute angle, within the scope of 20 °-40 °, comprises endpoint value.The usual relative inner in described outside is that an angle extends, and angle, within the scope of 20 °-40 °, comprises endpoint value.Usually, described outside has a part, and the central shaft being in substantially parallel relationship to medium extends.In this article, term " asymmetric " refers to, the v shape both sides of application usually, relative medium does not extend with identical angle with the central shaft of filter element.

In other words, the plane that the inner side of groove is relatively orthogonal to medium central shaft usually extends with the acute angle of 50-70 °.This illustrates with angle DA in fig .9, and illustrates with angle GA in fig. 20.

Second end cap comprise to be separated by groove in axle surface portion and side channels part.Described interior axle surface portion has axial continuation usually in the position of next-door neighbour's groove, exceedes a part for side channels part, is close to described groove.In other words, the second end cap exceedes the degree of depth (thickness) of interior axle surface portion medium bag one transverse plane, is usually greater than its thickness in outer shaft surface portion.Usually, interior axle surface portion and side channels part are each plane naturally.

Described medium normally folds.In some cases, medium is configured to form taper, makes outside cone angle be at least 0.5 °, usual 1 °-5 °, comprises endpoint value, such as 1.5 °-3.0 °, comprise endpoint value.The thicker end of described medium or larger Zhou Changduan, be normally close to (or being embedded in) second part of end cap.

In an example shown, outer support around filter media, and extends completely between the first and second end caps, although other schemes are feasible.Outer support shown in described example comprises gas-tight enclosure part, contiguous second end cap, and stretches at least 10% of the spacing of corresponding first and second end caps of distance of the first end cap from radial dust cover, and is not more than 40%, is usually not more than 30%.

According to the present invention, provide air filtering device structure, it comprises shell, has the inside comprising entrance He bring out mouth.Described shell comprises the end wall around bringing out mouth, and around the annular outer cover sealing surfaces of formed end wall.Described shell comprises wall stabilizing ring, and the distance stretching into enclosure from end wall is at least 2mm, usually at least 2.5mm, and is often not more than 10mm, is usually not more than 7mm.Described wall stabilizing ring with bring out mouth and annular radial sealing surfaces interval.Described wall stabilizing ring can be the ring of segmentation.

What air filter comprised that the filtering element for air filter of above-mentioned general type can open puts in the inner, and the groove orientation of the second end cap makes wall stabilizing ring stretch at least partly wherein; That is, to the position of adjacent grooves at least side.Described filter core, by outside, annular, outside shell radial seal part engagement annular housing seal surface, is sealed to shell.

Further disclose assembling and using method.

It should be pointed out that structure can have all features being less than above-mentioned sign, and remain according to structure of the present invention.

Accompanying drawing explanation

Fig. 1 is the perspective schematic view of the example air filter element comprising feature of the present invention.

Fig. 2 is the side view of filter element shown in Fig. 1.

Fig. 3 is the schematic cross sectional views of filter element shown in Fig. 1 and 2.

Fig. 4 can be used for being formed the schematic cross sectional views that body seal and end cap comprise the mould structure of the part of filter element shown in Fig. 1.

Fig. 5 is the schematic cross sectional views of mould shown in Fig. 2, and local illustrates puts in the inner for the parts of the filter element of molding process.

Fig. 6 is the schematic diagram of corresponding diagram 4, but shows molded end cap and seal member, suitably rises and the step of solidifying obtains by making the resin be placed in mould.

Fig. 7 is the bottom perspective view of the air cleaner casing that can be used for filtering element for air filter, has the feature obtained by the manufacturing process of Fig. 4-6.

Fig. 7 A is the amplification Local map of a part shown in Fig. 7.

Fig. 8 is the outlet end perspective view of shell body shown in Fig. 7.

Fig. 9 is the amplification partial sectional view of the part of air filter shown in Fig. 7 and 8, and the part of main filter cell and the safety element put in the inner is shown.

Figure 10 is the schematic end of shell body shown in Fig. 8, removes maintainable filter element; This figure, by openend, owing to removing access cover, and shows interior details.

Figure 11 is the amplification partial sectional view of the line 11-11 along Figure 10.

Figure 12 is the amplification Local map of the line 12-12 along Figure 10.

Figure 13 is the amplification partial sectional view of the line 13-13 along Figure 10.

Figure 14 is the end of air filter shown in Fig. 7 and the amplification Local map of access cover.

Figure 15 is the end-view of shell shown in Fig. 7.

Figure 16 is the amplification view of another air filter, has a lot of internal features being similar to air filter shown in Fig. 7.

Figure 17 is the amplification schematic side elevation that can be used for another filtering element for air filter of air filter according to the present invention.

Figure 18 is the amplification outlet end perspective view of filter core shown in Figure 17.

Figure 19 is the sectional view of filter element shown in Figure 17 and 18.

Figure 20 is the amplification show in schematic partial sections of filter element shown in Figure 17-19, and described filter core is placed in air filter to use.

Figure 21 is the perspective schematic view of the parts that can be used on filter core shown in Figure 17-19.

Figure 22 is the amplification partial sectional view of the part of parts shown in Figure 21.

Figure 23 is the end perspective view of the air filter being substantially similar to air filter shown in Fig. 7, but on access cover, have another entrance structure.

Detailed description of the invention

The general features of I. selected preferred spare part filtering element for air filter.

As previously mentioned, the present invention relates to some preferred filter element, manufacture their method, and use the assembly with the filter core of preferable production process feature.

The feature of filtering element for air filter as herein described, general exploitation is used for air filter, is used for purifying using internal combustion engine, as the combustion air in the equipment of vehicle.Although principle can be applicable to other air filter systems, they are specially adapted to such Vehicular system, are generally subject to: occur that sizable equipment shakes during use; Potential wide temperature fluctuations; With needs for described system, the air cleaner efficiency level of type required by manufacturers of engines and vehicular manufacturer.

Multiple feature is comprised in known described filtering element for air filter.Involved in the present invention to filtering element for air filter generally comprise following two general features:

1. dielectric structure arranges the central interior around opening; With

2. there is the end cover of filter element of body seal.

In this article, term " body seal " refers to the sealing (being carried by filter element) of a type, and present position is used for being formed with the shell of air filter sealing during installation.Body seal generally settles connection filter core, and in use, on the interface between filter element and shell, in the enclosure the clean air side of filter element and dirty air side are separated.There is the Housing seal arrangement of two kinds of general types: (a) radial seal, and (b) axial seal.Radial body seal is generally the sealing worked under radial compression force, that is, towards or away from center or the central longitudinal axis of filter element.Axial body seal is generally such, and it works under the effect of axial compressive force or sealing force, that is, along the direction of longitudinal axis being parallel to filter element.Filter core that is disclosed and that illustrate have employed the body seal of radial seal type herein.

Comprise the filter element example of the general characteristics of radial seal at United States Patent (USP) 5, Fig. 2 of 547,480 illustrates.In this example, medium is folding, has supporting construction in the inner side of medium and the outside of medium; With, the body seal of radial seal form is inner radial sealing, settles the internal holes around end cap molded in place.Adopt described structure, comprise the end cap of body seal feature generally by polymer, normally foamed polyurethane is molded.

At United States Patent (USP) 6, Fig. 7 of 652,614, shows another example of described structure, does not have lateral media support pad specifically.

At the U.S. Provisional Application 60/604 that the applying date is on August 25th, 2004,554, U.S. Provisional Application 60/677 with the applying date is on May 3rd, 2005, in 031, shows the example of described structure, wherein: described filter element is without the inner liner extending medium packet length, described filter element comprises folding medium, settles the central space around opening, and the end cap of opening, be formed as molded polyurethane foam end cap in place, there is body seal.The example of the filter core with a lot of similar characteristics has been shown in Fig. 1 herein.But, filter core shown in Fig. 1 makes according to selected method for optimizing described herein and feature, and install in the enclosure when using, and has the preferred filter core interaction feature of shell as herein described.

See Fig. 1, Reference numeral 1 represents spare part filter element.Filter element 1 comprises medium 2, in this example, settles also preferably symmetrically substantially around the central space 3 of opening.Medium 2 can be any one in polytype.Shown Exemplary media 2 comprises folding medium 4, has the longitudinal scrimp length extended between the opposite end 5 and 6 of filter core 1.When using folded medium, the common scrimp degree of depth is at least 15mm, such as 15mm-70mm, and frequent 20-60mm, although other schemes are feasible.

Medium 2 can be arranged in multiple feasible mode, comprises such as, cylindrical or taper.There is disclosed herein the example of pyramidal structure.But, for application a lot of principle as herein described, the outer shape (such as taper or cylindrical) of filter core is not special concern.

For Fig. 1 characterize the usual filter element 1 of type, in end 5, there is closed end cap 9.Term herein " closed " refer to, end cap 9 is prevented unfiltered air therebetween and is passed through.

Provide relative end 6, normally the end cap 10 of opening.Term " opening " herein refers to, end cap 10 comprises medium pore 11, communicates for the air-flow between inner 3 and filter core 1 perimeter, and not by the medium of filter element 1.

For the filter element of the general type related to herein, open end cap 10 has the body seal be connected with it.In use, body seal engages the part of air cleaner casing, walks around medium 2 to stop air, (at air filter duration of work), thus when described structure works with following current, undesirably mix with filtered air, passing hole 11 leaves inner 3." following current " in this article represents, the air during filtration flows to the inside 3 of medium 2 from the outside of medium 2.Certainly, the techniques described herein can be applied in conjunction with some " adverse current " structure, and wherein during filtering, air passes through medium 2 from inner 3.In the case of the latter, body seal can have identical overall work, that is, filtered air region separated with non-filtered air region, but details (which region is filtered, and which is unfiltered) can be reverse.

The central shaft of filter core 1 and medium 2 illustrates to mark 15.For the filter element 1 shown in Fig. 1, body seal is " radial seal ".Body seal, as radial seal, by housing parts being compressed the part of encapsulant, is generally formed towards or away from central shaft 15.

Composition graphs 1 is had to the filter core of the general type that radial seal is discussed, have the radial seal of two kinds of general types.The first is " outer " or " outside " radial seal.Filter core 1 in Fig. 1 comprises the described outer radial body seal being positioned at mark 18 place.Outside radial body seal is generally the neighboring around end cap 10, and in installation so that when using, arrange make radial seal surface 18s directed with the annular of the coupling sealing surfaces of splice closure (around) side.Usually, outside radial body seal is around rigid support, and it guarantees controlled compression.Described sealing supports the example being used for Fig. 1, as discussed below.

The radial seal of another kind of type is inner or inside radial seal.In some cases, described sealing is positioned at around the medium pore inside of end cap, to seal in use around case surface (or pipe).Described structure exists, such as United States Patent (USP) 5, and 547, shown in 480, as mentioned above.

Under many circumstances, end cap 10 and body seal 18 are that described resin is foaming, and during curing rises with molded in place together with polyurethane resin.Usually, when such is the case, resin is formulated with volume increase at least 50% after first sub-distribution, and usually at least 80%, and often 90% or more, such as 90%-110%.In common application, described foamed polyurethane is formulated to form curing materials, its molded density (in free-rise test specimen) is, such as be not more than 28 pounds/cubic feet (450kg/ cubic meters), usually be not more than 22 pounds/cubic feet (355kg/cu.m.), and in scope through being everlasting 12-17 pound/cubic feet, comprise endpoint value (192-225kg/cu.m.).Usually, end cap is formed from a resin, and in test specimen, and usually in the product, its hardness, ShoreA, is not more than 25, is usually not more than 20, in the scope through being everlasting 10-20, comprises endpoint value, although other schemes are feasible.

The polyurethane system that can be used for being formed described structure can from polyurethane supplier, and as BASF AG, Wyandotte, MI, 48192 obtain.The example of Available Material is disclosed in PCT publication number WO05/63361 that publication date is on July 14th, 2005 and publication date is in the US publication 2004/0134171 on July 15th, 2004, and above document is incorporated into reference herein at this.

Control urethanes flowing in rising and setting up period may count for much.If fully do not control urethanes to rise in molding process, overflowing to spatter to cause undesirable location; And in some cases, the mechanical part of filter core is arranged in mould during moulding process, undesirable displacement may be there is due to the polyurethane rising, flow.

Under many circumstances, wish that air cleaner casing is made up of the plastics of relative lightweight or metallic plate.Importantly guarantee that the housing region for engaging the filter element end with end cap is stable and reliable, to guarantee to maintain sealing station and tolerance.For this point, and some example, disclose below this paper.

Technology herein particularly relates to the modified node method of filter element, and the air cleaner casing of modified node method, so that favourable interaction.Further disclose the manufacturing technology being convenient to construct filter cartridge arrangement.

II. other features of filter element shown in Fig. 1.

See Fig. 1, provide the outer support 20 around medium 2.Outer support 20 comprises end, not shown, is embedded in end cap 10.Support 20 and also comprise region 22, be close to end cap 10 and axially stretch to relative end cap 9 from it." axially stretch out " in this article represents, the part in region 22 is stretched out from end cap 10 along the direction being in substantially parallel relationship to axis 15 and towards the end 5 (with relative end cap 9) of filter element 1.

On the contrary, the filter core 1 that it should be pointed out that in example shown in Fig. 1 do not comprise along medium 2 inside in area 3, at end cap 9, the inner liner extended between 10.Although other schemes are feasible, described structure is common for some application of the present invention, and particularly radial seal external diameter is 9 inches (229.6mm) or following application.Support 20 plastic preforms be normally molded, although the other materials being different from plastics is feasible." preformed member " in this article represents, supports 20 as the parts be included in filter core 1 preparation before filter core manufactures.

For the example shown in Fig. 1, support 20 region 22 comprise guard shield part 23, it be atresia (namely, impermeable for the air-flow by it), and be at least 25mm from the distance that end cap 10 terminad 5 extends, at least 35mm usually, and frequent at least 40mm.Usually, the extended distance of guard shield part 23 is no more than end cap 10,40% of the spacing of 9.Usually, guard shield part 23 does not extend beyond 30% of described distance.Usually, guard shield 23 does not extend beyond at least 10% of described distance.

Although other schemes are feasible, shown concrete support 20 also comprises: porose masked segment 25, radially outer support lugn 26; With the part as being embedded in the rigid support of sealing 18 in end cap 10 discussed below.

For shown example, porose masked segment 25 extends to from guard shield part 23 position be embedded in the end cap 9 of filter element 1.The distance that porose masked segment 25 preferably extends is at least 50% of filter core 1 axial length, between end cap 10 and 11, and is usually at least 60% of described length.

In usual example, support 20 and can comprise and porose masked segment 25 all-in-one-piece part, it extends through one end of the medium at end cap 9.

Porose masked segment 25 is at least 50% opening, often at least 70% opening usually.Term " opening " in this article refers to, the amount of area limited by masked segment 25, its opening is so that air passes therethrough.For shown example, masked segment 25 comprises the axial rib 25a at interval, is interconnected by roll bending 256.

During moulding process end cap 10, radially outer flange or support 26 provide support, as discussed below.Concrete support 26 is rings of continuous, the atresia around filter core 1, although other schemes are feasible.Described concrete continuous print loop configuration, in the shell mechanism of particular type discussed below, additionally provides preferred dust cover function.Support 26 usually from guard shield part 23 radially outward outreach be at least 5mm, usual 6-30mm, comprises endpoint value, although other schemes are feasible.

Still see Fig. 1, it should be pointed out that filter core 1 comprises optional central radially outer flange 30.Flange 30 is integral parts of support 20, and the manipulation of providing convenience during common manufacturing operation, but be not directly relevant to the problem be specifically concerned about herein.

See Fig. 1, end cap 10 has groove 35.Shown concrete groove 35 is continuous print cannelures 36, its wound hole 11, and from interval here towards radial seal region 18.For shown object lesson, groove 35 is in the central authorities of end cap 10 or between annular inner portion 10a and outer ring portion 10b.For shown concrete filter core 1, the side channels 10x of region 10a and 10b, 10y is respectively separately substantially in plane, but it is not in the same plane, but region 10b is recessed into from surperficial 10a terminad 5, usually recessed distance is at least 0.5mm, and frequent distance, in the scope of 0.5-3.5mm, comprises endpoint value.

In other words, region 10a forms interior axle surface portion 10x, and region 10b forms side channels part 10y.Interior axle surface portion 10x, is located close to the position of groove 35, has axial continuation, exceedes the part of the side channels part 10y of same next-door neighbour's groove 35.In other words, region 10x is thicker than region 10y in the axial depth of the plane of the end from corresponding embedding medium 2.

Groove 35 is set up and locates for preferably engaging with case member.In addition, groove 35 is the artifacts of method for optimizing from manufacturing end cap 10, and described method can control resin flows between end cap 10 Formation period and rising.

Groove 35 usually arranges and makes the darkest part (the inner) and the end of medium 2, and the end of support 20, or the position between both is axial overlap." axial overlap " in this article represents, the deepest part (innermost end) of groove 35 arranges axially one of contiguous described feature, and usually from support 20 not radially outward or medium 2 radially-inwardly interval.

Groove 35 usually arranges and makes deepest part, or the outermost 3mm of superposing medium 2, or the embedding top of overlapping support 20.In other words, groove 35 arrange make deepest part from the most external of its contiguous medium edge radially-inwardly interval (if any) be not more than 3mm.Usually, groove 35 arranges and makes deepest part, is radially-inwardly no more than 2mm, and is usually not more than 1.5mm from the most external of its adjacent medium edge.Certainly, the deepest part of groove 35 can arrange the most external of the medium edge existed from it radially outward, such as, overlapping with the top axial of support 20.Usually, when from medium radially outward interval time, the innermost portion of groove still with the outward flange of medium, here radially outward, spaced radial is not more than 3mm, is usually not more than 2mm, and is often not more than 1.5mm.

Before the mounting, when namely surperficial 18s is not out of shape by sealing load, groove 35 in or deepest part usually and the distance at the most external interval of outer radial sealing surfaces 18s, filter core 1 is not more than 15mm, is often not more than 13mm.

In fig. 2, the side view of filter core 1 is shown.As seen from Figure 2, the external diameter of example filter core 1 reduces in the extension from end cap 10 to the medium of end cap 9.This angle, generally represents with AB, is usually at least 0.5 °, and at least 10 are also not more than 5 ° usually usually, in the scope through being everlasting 1.5-3.0 °, comprise endpoint value.As a result, the tapered shape of filter core 1, and angle AB is all cone angles for medium 2 and support 20.

In figure 3, filter core 1 illustrates with sectional view, and can see discussed feature.Note, the position of groove 35 makes the inside or bottom 35a be positioned at the radially outer axial overlap with medium 2.Also note, support the region 20e of 20, be embedded in end cap 10, provide and the compression of sealing 18 is supported.

In figs 2 and 3, as follows for the size shown in exemplary construction: AA=358.9mm; AB=1.8 °; AC=195.3mm; AD=161.6mm; BA=358.9mm; BB=1.8 °; BC=195.3mm; And BD=161.6mm.

III. the manufacture of end cap 10

In the diagram, show the schematic sectional view of mould part 40, for the end cap 10 (passing through traditional handicraft) shown in polyurethane molding Fig. 1 of being risen by setting up period.In the diagram, example sizes letter representation.Size is described below, and is example sizes for the example application of the technology of the present invention.Principle of the present invention can be applicable to other purposes, has other sizes and other moulds.

See Fig. 4, mould 40 generally comprises annular die cavity 41, and have bottom 41b, the center bottom ridge 42 have annular inside it, projecting upwards, arranges to be formed the groove 35 of end cap 10 shown in Fig. 1.Die cavity 41 is divided into two regions by ridge 42: radial outer region 43 and radial endocyclic area 44.Perimeter 43, as discussed further below, settles and arranges with the outer radial sealing area 18 (with radial seal surface 18s) forming end cap 10 shown in Fig. 1; That is, end cap region 10b.Interior zone 44, as discussed below, settles and arranges to form the inside of end cap 10 shown in Fig. 1 or middle section 10a and medium pore 11.

Still see Fig. 4, mould 40 comprises central ledge or post 45.The size of central authorities' ledge 45 is applicable to and arranges to form hole 11 on end cap 10 shown in obtained Fig. 1.During moulding process, medium 2 can be set up around central ledge 45, so that polymer fully rises, solidifies with engagement medium 2, and the end cap 10 obtained can mounting medium, and has the medium pore 11 of opening in this position.

Now see Fig. 5.In Figure 5, shown mould 40 is engaged by the part of medium bag 48 (comprising medium 2 and support frame 20), as being molded situation about being similar to during the operation of the end cap 10 molded in place of the filter element of filter core 1 shown in Fig. 1.It should be pointed out that in Figure 5, diagrammatically illustrate mould 40, and do not inject uncured liquid resin in it.Usually, at the partial insertion mould 40 of medium bag 48 so that before molded, appropriate curable resin is placed in mould, is positioned at suitable position, so that the solidification needed.The specified quantitative of the uncured resin comprised in any given moulding process is the function of mould structure and resin characteristics.

Still see Fig. 5, the part stretching into the medium bag 48 of mould 40 comprises the part of medium 2 and the part of outer support 20.For shown concrete example, due to filter element 1 (Fig. 1) will be made, support 20 around medium 2.As previously mentioned, the change of filter element 1 is feasible.But, because filter element 1 is made in the mould 40 of Fig. 5, it should be pointed out that and do not have inner liner to settle along the inner side of medium bag 48.

See Fig. 5, show the part of support 20 at mark 50 place, it is around medium 2, and final (after hardening) can stretch into end cap 10 (as end 20e, Fig. 1).

Still see Fig. 5, mould 40 be set up make its support 52 by wall 53 around.The support lugn 26 that support 52 is set up by shelving on it engages, as shown in the figure, to be fixed on the bottom of mould 40 by the top 50a (with the end 2a of medium 2) of support 20 as required.Annular wall 53 provides between two parties, outer support 20 to be suitably positioned in mould 40.

Medium 2 is also preferred to be supported higher than in conjunction with the structure in mould 40, so that the top 2a of medium 2 does not extend through the final end cap 10 formed in molded period.In the object lesson shown in Fig. 5, medium 2 is fixed in place by being fixed to support 20 on the bottom of mould 40.Specifically, medium 2 can be fixed in the end cap 9 of Fig. 1, such as, by embedding within it along supporting 20.When end cap 9 was formed before end cap 10, medium 2 is fixed by end cap 9, stops the bottom dropping to mould 40.As a result, medium 2 is supported on the top, bottom (with ridge 42) of mould 40, as long as support lugn 26 is supported on (and medium length is enough short) on support 52.

Not exclusively extend to the situation of end cap 9 in support 20, other structures can be used, drop on minimum die surface in mould 40 to stop medium 2.Such as, bonding agent limit or similar structures can be used around medium 2, with joint support 20, and stop medium 2 to decline than support 20 control farther.Another way of example is by forming depression in outer support, to support the liner extending to relative end cap, as composition graphs 17-21 below discuss.

In some situation, support on 20 if media support needs to be placed in or beyond mould 40.

See Fig. 5, it should be pointed out that for shown preferred exemplary, ridge 42 is not used as medium 2 or supports mould or the media support of 20.In other words, when medium 2 is correctly placed in mould 40, ridge 42 blank medium 2 and support 20, common distance is at least 0.2mm, and often at least 0.3mm, such as 0.3-1.2mm, comprise endpoint value.

The distance of ridge 42 blank medium 2 can limit the most deep drawing part of the middle slot of filter core 1 shown in Fig. 1 35, from any sides adjacent 10a closest to medium 2, and 10b.Groove 35 is generally at least 1.5mm apart from surperficial 10x, 10y closest to the minimum-depth of, often at least 2.5mm, usual 3mm or more, such as 3.5-7mm.Usually, immediate surface is outer shroud 10y.

Still see Fig. 5, note the region 43 of die cavity 41.In the final product, as mentioned above, region 43 can form the outer radial sealing surfaces 18s of the hermetic unit of outer radial shown in Fig. 1 18.For this reason, the outer wall 56 in region 43 comprises step 55, although other sealing shapes are feasible.

The deepest part of groove 35 is usually located at and is not more than 15mm apart from the outermost portion of radial seal surface 18s, and is generally not more than 13mm, usually in the scope amount of 7-13mm.

Need to obtain the suitable uncured resin position in die cavity 41 and distribution, to obtain that wish, controlled product.If uncured resin is not suitably located, between its rising stage, it may start medium 2 and/or support 20 (that is, medium bags 48) to shift out from the ideal position mould 40.In addition, if uncured resin is not suitable location, the quality control of sealing area 18 shown in Fig. 1 may become problem.In addition, uncontrolled rapid shaping may be problem.

See Fig. 5, during common moulding process, first distribute do not rise, uncured resin (rotating around central shaft 60 by making mould 40) is to perimeter 43.Mould 40 rotates with enough speed, to be remained on by uncured resin on step 55 in region 43 and wall 56, and suppresses flowing to cross ridge 42 to enter region 44.The rotation amount controlled needed for resin flows depends on the character of resin and the size of mould.

For the mould of the example sizes discussed for example shown in Fig. 4, polyurethane can increase by the volume of about 100%, and to form hardness, shoreA is the material of 12-20, the speed of rotation of about 90-120rpm (rev/min) can be enough, although other schemes are feasible.

After resin is assigned to the region 43 of mould, the rotation of mould 40 stops, and allows resin settled and flowing.In infall process, the part of resin can flow and cross ridge 42 and enter region 44.Preformed medium bag 48, comprises medium 2 and supports 20, being then inserted into mould 40, as shown in Figure 5.In due course, resin can rise and solidify: the outer radial sealing 18 forming Fig. 1; Form the groove 35 of Fig. 1; With, generate end cap part 10a and the 10b of Fig. 1.Described process can cause the part 50 of medium 2 and support 20 to be immersed in or to be embedded in final molded end cap 10.This illustrates at Fig. 6, which schematically illustrates molded end cap 10 still in mould 40.

Ridge 42 has the advantage of another regarding mold operation.Specifically, the space occupied by ridge 42 before being solidification not by space that resin occupies.Along with resin solidification and rising, it expands in all directions.By the resin volumes represented by the existence of ridge 42, the larger control to solidification process can be obtained.

In addition, the opposite side 42i of ridge 42 shown in Fig. 4,42o has different effects.Radially outward side 42i tilts, and upwards towards the medium 2 of Fig. 5, and radially-inwardly.The acute angle of this inclination, that is, angle CG, Fig. 4, be at least 15 °, usually within the scope of 20 °-40 °, comprises endpoint value, often 25 °-35 °, comprises endpoint value, and be often not more than 50 °, for example.Due to this angle, the resin on surperficial 42i can manyly expand towards medium 2 and hole 11, and lessly expands towards region 43, and wherein, region 43 needs accurately to control resin flows, is formed to obtain good sealing.Term " acute angle " in this paragraph refers to, the angle CG shown in Fig. 4, and the angle obtained in molded groove 35.In filter core 1, it be the groove formed by surperficial 42i inwall 35i and be parallel to Fig. 1 axis 15 (or axis 60 of Fig. 6) plane (or cylinder) between acute angle.

Generally, the groove 35 obtained has inverted v-tee section.For shown groove type, v is asymmetric v, that is, the sidewall relative centre axle 60 (or 15 of Fig. 1) of v extends with different angles.

Usually, the inner corners of groove 35, at side 35i, (is formed by surperficial 42i and 42o) between 35o respectively, be at least 15 °, usually in the scope of 20 °-40 °, comprise endpoint value, be generally 25 °-35 °, comprise endpoint value, and be usually not more than 50 °.The angle y shown in mould in this corresponding diagram 4.

Surface 42o, the radial outside of ridge 42, central mould shaft 60 and central shaft 15 shown in the Fig. 1 being usually parallel or nearly parallel to medium 2, that is, medium 2 and support 20 the axis vertical bearing of trend in region 50.As a result, surperficial 42o plays a part wall, and can not cause producing the undesirable incline direction of swollen resin when resin solidification, is conducive to equally avoiding the undesirable interference to rising desirable controlled in die region 43 solidification.

Should be understood that, discussion for the extension angle of wall portion 42i and 42o (with cell wall 35i and 35o obtained respectively) refers to, (on section) middle body that described wall is relatively straight, instead of refer to the bending of adjacent wall end or arc-shaped region.

See Fig. 4, it should be pointed out that ledge 65 in the radial direction that mould 40 is included in wall 56 upper end, it forms undercutting 66u at turning 66 place of mould.At insertion medium 2 with support before 20, if be assigned with the urethanes of appropriate amount in die cavity 41, resin will rise and to engage with this undercutting.Undercutting 66u can leave artifact in this position of urethanes, and operator may observe during manufacture, and now filter core is taken out by from mould 40, and carries out the inspection of quality control.Such as, if do not presented on product from the urethane surface of the gained shape of mould undercutting, just conveniently and easily can reach a conclusion, in mould 40, there is no enough resins.Therefore, undercutting 66u can be used for the situation identifying underfill.

In addition, mould undercutting contributes to suppressing the excessive surperficial 26a extending through the ledge 26 of Fig. 1 of undesirable mould.

In common preferred production process, use the relation between ridge 42 and ledge 50 shown in Fig. 5, to control the resin flows of rising and setting up period.In example shown in Fig. 1-3, preferably, the part of the ledge 50 be embedded in end cap 10 shown in Fig. 1 during end cap is molded is structures of solid-state, basic atresia.Term " basic atresia " herein represents, ledge 50 rises at resin and during curing operation, generally stops resin by its flowing.Preferred ledge 50 is reasons of atresia, at least in some cases, can be understood by following explanation.

Preferably, ledge 50 setting makes top 50a be oriented between top 50a and ridge 42 provides small flow space.This space is at least 0.2mm usually, but is not more than 1.5mm, is usually not more than 1.2mm, such as, within the scope of 0.3-1.2mm, comprises endpoint value, and usual 0.3-1.0mm, comprises endpoint value.

Usually, the external diameter of top 50a is slightly larger than the diameter of the peak 42a of ridge 42.

Close space length between the top 50a of the ledge 50 and peak 42a of ridge 42, at rising and setting up period, for the resin flows between chamber portion 43 and chamber portion 44, provides blocking or damming effect.This contributes to controlling resin and rises and flow in chamber portion 43, and described chamber portion forms radial seal.

If ledge 50 is sealing to resin flows therebetween, be conducive to damming effect.This is 9 inches (228.6mm) or following filter core 1 for external diameter is preferred.For the comparatively macrostructure of hereafter composition graphs 17-22 discussion, some may be needed to bore a hole, there is the structure of other types.In fact, even if for the structure shown in Fig. 1-3, sometimes can allow have some to bore a hole in region 50, and there is no obvious undesirable resin flows.Preferably, for structure shown in Fig. 1-3, region 50 is completely impermeable, and the ring formed by top 50a has straight, even, plane edge.But, can not produce this and do not wish that the improvement of resin flows is acceptable.

Same preferred, top 50a is adapter ring 42 not, leaks to avoid being formed on obtained end cap.

See Fig. 4, it should be pointed out that the bottom 43x in region 43 is dark unlike the bottom 44x of die region 44.Therefore, outer end cap that part 10b and 10a obtains respectively surface 10y, 10x, Fig. 1 are not coplanar, but the surperficial 10x of region 10a than the surperficial 10y of region 10b further from end 5.For common structure, this is at least 0.5mm apart from upper difference, and 0.5-3.5mm usually, comprise endpoint value.In moulding operation, provide the mold feature of this species diversity, contribute to guaranteeing after rotary operation stops, control resin flows overflows across region 43 and enters region 44.For final products, it contribute to guaranteeing region 10b not with any shell axial engagement, show as the form can disturbing radial seal operation ideally.

Ridge 42 is generally configured to provide groove, at least 0.5mm is dark for it, usually at least 1mm is dark, usually at least 1.5mm is dark, usually at least 2.5mm is dark, and under many circumstances, such as, in example as herein described, at least 3.5mm is dark, the described degree of depth is the minimum-depth of the most neighbouring part from each surperficial 10x, 10y.It is dark that described slot pitch is not more than 11mm usually from the most deep drawing part of each surperficial 10x, 10y.

In the starting stage of molding process, select amount of resin to be assigned to region 43, depend on the details of resin, and the size of the end cap that will be formed.Select the height of ridge 42, the factor of part and the character of selected resin material, relevant with the size of the body seal region 10b that will be formed by chamber 43.

In the diagram, provide and can be used for providing end cap and according to the mould of the example of Fig. 1 and 3 and the example sizes of die cavity.In the diagram, represented size is as follows: CA=254mm; CB=212mm; CC=194.5mm; CD=117.7mm; CE=0.76mm; CF=1.8 °; CG=30 °; CH=4mm; CI=1.0mm; CK=13.5mm; CL=19.0mm; CM=38mm; CN=40mm; CO=1.5mm; CP=5.5mm; CQ is full radius (appointment); CR=176.8mm; Minimum sealing height (do not provide size, but can calculate in proportion) is represented with CJ.

Certainly, for the end cap of different size, size can change.Usually, the size that can change is external diameter and internal diameter size, instead of various height dimension and angle.In other words, although the diameter of sealing can change, sealing area keeps its limited range usually.

IV. relevant to the existence of groove 35 air cleaner assembly problem and Characteristic Problem

As explained above, body seal 18, Fig. 1, during use in air filter by filtered air and non-filtered air region separately.

Now see Fig. 7, illustrated therein is the air filter 69 comprising shell 70.The size of shell 70 is applicable to and arranges to be accommodated in the inner by filter core 1 during use.See Fig. 7, shell 70 comprises opposite end 71,72.End 72 is substantially can the end of opening, closes by end maintenance or access cover 73.As a result, end 72 is that maintenance is imported and exported, and wherein between operational period, filter core 1 shown in Fig. 1 can insert and take out from the inside of shell 70.The example disclosing the shell of described feature can be see, and such as, the applying date is the U.S. Provisional Application 60/699,136 on July 13rd, 2005; The applying date is the U. S. application 11/210,914 on August 24th, 2005; The applying date is the U.S.Provisional Serial 60/604,554 on August 25th, 2004; The applying date is the U.S.Provisional Serial 60/677,031 on May 3rd, 2005; Publication date is the US publication 2004/0134171Al on July 15th, 2004; With the PCT publication number WO04/039476 that publication date is on May 13rd, 2004.Above-mentioned bibliography is incorporated into reference herein at this equally.

In the figure 7, show shell 70 with bottom perspective diagram form, that is, from direction when installing usually below air filter 69.Shell 70 comprises shell body 70a (normally molded plastic products), has opening at end 72, closed by moveable access cover 73 (equally normally molded plastic products).Usually, access cover 73 is fixed in place by lock pin 74.In inside, access hole 73 have pre-cleaner cover and inclined-plane usually, as discussed below, so that the dust in pre-separation air filter 69.

Pre-cleaner feature on described end cap discloses and illustrates in aforementioned two sections of bibliography combined, and is hereafter discussing in conjunction with Figure 16.

In fig. 8, the top perspective of the part of air filter 69 and shell 70 is provided.Airflow hole 75 is comprised in end 71.Generally, at air filter 69 duration of work, air flows through hole 75.

As mentioned above, maintainable filter element can be constructed, and to arrange and be applied to during filtering the flow pattern of " outer to interior " or " in outward ".Concrete filter core 1 shown in Fig. 1 is particularly suitable for flowing from outside to inside during filtering.But, the principle herein and technology can be applicable to other structures, that is, the fluidal texture of " interior to outer ".

See Fig. 8, because shell 70 adopts " outer to interior " to filter and flow through filter core, during operation, hole 75 is generally flowing outlet 76.Flowing outlet 76 is generally formed by the axle collar 77, and wherein when shell 70 is set up work, gas flow tube such as flexible hose can be fixed thereon.In fig. 8, air flow inlet 78 part on shell 70 is visible, also can see Fig. 7.

Refer again to Fig. 8, wherein, the outside of shell 70 can be seen, adjacent end 71 place, inner, annular seal surface that housing region 79 is formed (inside of shell body 70a), outer radial sealing 18, especially the surperficial 18s of filter core 1 is during installation against its sealing.On the other hand, region 80 is formed (inside of shell body 70a) inner end wall, when filter core 11 is arranged in shell 70, the part 10a of end cap 10 is overlapping as shown in Figure 1.

Importantly, wall 79,80 in preservation, installs, and keeps structure and the shape of formation between assembling and operating period.If relatively regulation has enough distortion, just may affect and correctly install and take out the ability of filter element 1.

Such as, when Outer housing component 70a is molded plastic components (such as, molded plastic products is as the polypropylene of glass-filled), the integrality of the inner surface formed by region 79 and 80 is kept may to be problem.In order to help this problem, the region 79 and 80 of shell 70 has the architectural feature providing rigidity in described position.

Feature described in some is positioned at the inside in region 80.These features are discussed below and can see in Fig. 10, and Figure 10 is the view from the end 72 of opening towards housing parts 70a.Other features in outside, and can be seen from Fig. 8.

First see the visible feature of Fig. 8.See Fig. 8, bearing or gusset support the outside that 79a arranges encircled area 79, between region 79 and region 81, be used as external support.Can see that the gusset described in two supports 80 in fig. 8.

Support 79a and play a part support area 79.This contributes to guaranteeing that the inner surface in region 79 is in manufacture, installs and can not be out of shape between the operating period.As a result, strengthen the inner surface in region 79, this surface is the surface of the radial seal forming main filter element 1 against it, overcomes the distortion of not level of hope.

The concrete quantity of the support 79a of outside, region 79 can change.Usually, it is desirable that enough supports, to provide enough consolidations to region 79, usual 2-6 support is suitable.

Still see Fig. 8, existing see bearing or gusset support 83.Support 83 provides the joint between surf zone 80 and the part 85 of axially giving prominence to the axle collar 77.Bearing or gusset support the inner surface portion that 83 contribute to stability region 80, prevent it in the shape distortion of manufacture, its design relative between installation with operating period.This contributes to the interior zone guaranteeing the housing parts 70a engaged with filter element 1 during use, does not have undesirable distortion, thus hinders the convenience of filter core 1 and correct installation and taking-up.

It should be pointed out that for the object lesson shown in Fig. 8 have three to support 83 (two can be seen), around the axle collar 77 spaced radial unevenly.Other schemes multiple are feasible.It is desirable that the support of right quantity, be beneficial to the stability in region 80.

Particularly point out, in region 87, place does not have gusset to support.Described support comes in handy, but can affect other structures.In this position of Fig. 8, be provided with the structure be connected with plug screw 88, for limiting indicating equipment or similar devices.Show plug screw 88 and there is reinforcing gusset plate 88i.

Still see Fig. 8, before do not have other surfaces of shell 70 discussed to comprise base 90, for shell 70 is arranged on equipment as vehicle; With, dust fall pipe 91.Dust fall pipe 91 uses usually together with the evacuator valve arranged above it, for regularly discharging by the dust of pre-cleaner structure from the removing of shell 70 inside.This pre-cleaner structure dust fall pipe combination or discussion, such as, see US publication 2004/0134171A1, publication date is on July 15th, 2004; PCT publication number WO04/039476, publication date is on May 13rd, 2004; With U.S. Provisional Application 60/677,031, the applying date is on May 3rd, 2005, and above-mentioned every a document is incorporated into reference herein at this.

Now see Figure 10.In Fig. 10, provide towards the end-view of the openend 72 of housing parts 70a.Therefore, the inside 95 of shell 70 can be seen.

See Figure 10, show the inlet tube 78 in shell 70.Shown inlet tube 90 is side entrances, specifically, is tangential inlet.Air enters through the side 70s of shell body 70a with the direction substantially along arrow 99, and owing to tangentially entering, and most first meeting imports with cyclone or circular form.For the example shown in Figure 10, circular form is that but, other entry positions for other entrances are feasible, below in conjunction with Figure 21, example end inlet are discussed clockwise from the angle of Figure 10.As previously mentioned, entrance 78 is combined with cover piece usually, described cover piece has guard shield and cyclone inclined-plane, so that the cyclonic motion of air, and the impurity in pre-separation air.

Inner surface 80i see region in Figure 10, Fig. 8 80 is visible, can also see the interior zone 79i of Fig. 8 institute presentation surface 79.

As discussed before, wish that effects on surface 80i provides rigidity, so that install and take out maintenance filter core 1 in the length of life of air filter 69.Some rigidity is provided by the seat structure 83 of Fig. 8.Other intensity and rigidity are also provided by surface characteristics selected on inner surface 80i.

Specifically, and still see Figure 10, ring 102 is noted.Ring 102 is ring 102s of segmentation, comprises the section 102a at independent interval.The concrete quantity of section 102a is not vital, but, for shown example, has four described section.Usually, the ring 102 of segmentation can have 2-6 section (in some applications, ring 102 can be continuous print instead of segmentation).

Ring 102 is placed in the inside 80i of wall 80.The annular wall 79 of its spaced radial outlet 76 and formation sealing surfaces.

In Fig. 10, ring 102 is configured to towards the ledge of observer.Usually, it and outer casing base 70a are integrally moulded.The existence on the surface 80 of described ring 102, can increase intensity and the rigidity on surface 80, prevent distortion.Ring 102 is generally inwardly given prominence to from wall surface 80i, usually at least 1mm, usually at least 1.5mm, is often not more than 12mm, and within the scope of the 1.5-8mm that is everlasting, comprises endpoint value.

See Figure 11, it is the partial sectional view of the line 11-11 along Figure 10.In fig. 11, the part of ring 102, specifically, one section of 102a is visible.In fig. 12, the amplification Local map of part in Figure 10 can also be seen, and the sectional view of the part of ring 102 can be seen.

Now see Figure 13, it is the amplification partial sectional view of the line 13-13 along Figure 10.In fig. 13, the part of the section 102a of ring 102 can also be seen.In fig. 13 can also it is seen that the part of recess 110.See Figure 10, for shown example, surperficial 80i is provided with multiple recess 110, here each recess 110 is arranged between a pair fragment 102a.In fig. 13, showing the enlarged diagram of a recess 110, is here the recess 110a of Figure 10.

Recess 110 provides multiple additional effect.Such as, recess 110 contributes to suppressing to seal abutment surface 80i unexpectedly, by misapplying unaccommodated filter element to assembly 69.In addition, in the opposition side of selected recess 110, be provided with seat supports 83, see Fig. 8.

See Figure 11 and 12, it should be pointed out that, for shown concrete air filter 69, shell body 70a comprises the tube portion 120 inwardly stretched out, it is around flowing outlet 76." inwardly " in this article represents, pipe 120 stretches to the inside 70i of shell 70 from air stream outlet 75.

Pipe 120 can be used for multiple use.It can be used for providing extra intensity to the structure of shell 70.In addition, it can be used for helping to guide filter element 1 in place in shell 70.In addition, it can be used as sealing surfaces that is secondary or safety filter element, if use safety filter core.The latter can understand by reference to Fig. 9.

Now see Fig. 9.Fig. 9 is the amplification Local map in the cross section of shell 70, and described shell comprises the filter core 1 put in the inner.What be placed in the inside 70i of shell 70 equally is safety filter element 130.

See Fig. 9, shell body 70a comprises radial flange 132, is placed between sidewall sections 133 and region 79.During installation, radial flange 132 provides inner surface, and the ledge 26 on filter core 1 abuts against it.This can correctly settle flange 26 relative to the position of dust fall pipe 91, and Fig. 8 mainly to guide dust to dust fall pipe 91, and does not mainly enter the region of neighbouring surface 79i.This work of flange 26 is disclosed in the U.S. Provisional Application 60/677,031 that the applying date is on May 3rd, 2005, and the document is incorporated into reference herein at this.

Still see Fig. 9, can see end cap 10, region 10b and surperficial 79i forms radial seal.Also can see groove 35 Overlapping Fragment ring 102.Settle ring 102 subsequently, to stretch into groove 35 at least partly, contribute to guaranteeing the correct placed in the middle and location of filter core 1 in shell 70.The amount of at least side (that is, entering groove 35) of ring 102 stretches into (or edge) groove 35 is at least 0.2mm, usually at least 0.5mm, often at least 1-5mm, and is usually not more than 8mm.(here, the extension degree of depth refers to the degree from the nearest surface of the axle around end cap 10 10x extension.)

Still see Fig. 9, show secondary or safety element 130, end cap 140 arranges and engages for forming radial seal with the outer surface 120o of ledge 120.

In fig .9, the decrement showing end cap 140 by the lap between the figure of undeformed end cap 140 and ledge 120 and the radial seal provided.The decrement of end cap 10 is illustrated by the overlap between end cap region 10b and housing region 79.

In fig .9, example sizes is expressed as follows: DA=60 °; DB=0.5mm; DC=9.2mm; DD=3.0mm; DE=4.0mm.

V. access cover feature, Figure 14 and 15

The example access cover surface and access cover feature that engage with shell body is shown at Figure 14 and 15.In fig. 14, provide the partial side perspective view of the part of air filter 69, especially the part of adjacent end 72.In fig. 14, the direction of view is upward view.In fig .15, provide the end 72 of housing 70a toward the outside, that is, the end plane figure of air filter 69.First see Figure 14, lock pin 74 is arranged in relevant locking pin seat 200 respectively.For shown example, locking pin seat 200 is spaced radial on access cover 73.Access cover 73 comprises (axis) ledge 201 in mediad, has central taper inversion axis to (outside) ledge 202 in it.What which provide with the end cap 9 of filter core 1 is selected, and preferably engage, the change in conjunction with Figure 16 is discussed (access cover 73 is molded by plastics usually, is connected with lock pin 74 subsequently).

Shell body 70a comprises end 70e, formed flow hole, and lid 73 at assembly process so that relation is mounted thereto closely.Show end 70e, there is tenon 70x axially protruding from it, and towards with by end cap 73.Tenon 70x protrudes through the gap 210 in the outer radial lip 211 of access cover 73.Gap 210 and tenon 70x provide radial instruction, contribute to guaranteeing the correct rotation location of access cover 73 on shell body 70a at the assembly process of shell 70.If needed, other indicating structures can be provided.

Between installation joint aging time, each lock pin 74 extends through the associated gap 212 on edge 211.In figure 7 a, illustrate that described lock pin is then extended through the hole 70y on shell body 70a, so that access cover 73 is fixed on shell body 70a by lock pin 74.During installation, gap 212 contributes to guaranteeing that lock pin 74 can not unexpectedly only engage with access cover 73.

See Figure 14 and 15, end cap 73 can have mark or mark 220, be beneficial to install.Here, example markup 220 comprises arrow 221, and it illustrates the correct rotation installation direction of access cover 73 opposite inlet 78.

The shell wall in region 220 is conducive to avoiding installing incorrectly of lid 73 slightly towards interior inclined-plane or scope, if this is because do not engage with one of hole 70y, lock pin 74 can landing.

VI. selected internal feature, Figure 16

See Figure 16, at mark 300, place shows air filter, and it comprises a lot of features of air filter 69 and filter core 1.But, the air filter 300 of example comprises the variations in detail at access cover 301 and main body 302 interface, is different from shown in Figure 14 and 15.Concrete shell example and 300 in figure 16, is also disclosed in the U. S. application 11/210 that the applying date is on August 24th, 2005, and in 914, see Figure 39 and 39A, the complete content of 11/210, No. 914 applications is incorporated into reference herein at this.

Figure 16 shows the pre-cleaner structure be placed on access cover 301.Similar pre-cleaner structure can be used for access cover 73, sees Figure 14 and 15.

See Figure 16, pre-cleaner structure mark 310 illustrates, and comprises inclined-plane 311 and guard shield 312.Enter the air of enclosure 302i, import the annular space 330 between shell wall 331 and guard shield 312 with cyclone form.Inclined-plane 311 normally screw inclined plane, and help to guide air and dust, carry out spiral along the direction of arrow 335 simultaneously.Dust can get rid of to outer wall 330 by described screw, and dust can move to dust fall pipe 391 along the direction of arrow 335.

The operation that feature previously discussed provides similar is similar in Figure 16.It should be pointed out that in figure 16, filter core 1 is placed in inner 302i, and safety filter element 130 too.Showing main filter core 1, in closed end cap 9, there is central indentation 350, for holding ledge inside on access cover 301.Filter core 1 comprises axially outside central cone 351, for stretching into the central cone outwardly on access cover 301.The outside situation of these features axis in figure 3 illustrates, and is therefore feasible with the similar joint of access cover 73, sees Figure 14 and 15.

In addition, show safety filter element 130, it has ledge 340, in the end relative to hermetically-sealed construction 140.The size of ledge 340 is applicable to and arranges the ledge 351 stretched on the end cap 9 of filter core 1.

VII. other examples, Figure 17-22

In Figure 17-22, show main filter element, and other examples interactional between main filter element and shell.In Figure 17-19, show the main filter element of example.Size is as follows: EA=523.4mm; EB=1.8 °; EC=244.8mm; ED=290.9mm; FA=523.4mm; FC=244.8mm; FD=290.9mm; With FB=1.8 °.Therefore, should be appreciated that the feature of Figure 17-20 is applicable to adopt the filter element more bigger than the example (size about described) of above-mentioned Fig. 1-3 discussion.

See Figure 17, show filter core 401, there is the end cap 402 of opening and relative closed end cap 403.In this example, filter core 401 comprises the outer liner 405 of wire netting, extends from end cap 403 to end cap 402.End cap 402 comprises perimeter 406, is set to envelope outer diameter to sealing, to form radial seal with the bonding part of shell in use.Filter core 401 also comprises ledge 416, is similar to dust cover 26.Liner 405 has guard shield 420 below, and it extends from the region of contiguous end cap 402 to end cap 403.Guard shield 420 generally extends at least 10% of filter core axial length, and is not more than 40%, is usually not more than 30%.Shown concrete example filter core 401, has conical by its shape, external diameter reduces to end 403 from guard shield 416.Liner 405 and medium can to should conical by its shape.Cone angle EB is generally 0.5-5 °, frequent 1.5-3 °.Guard shield is normally atresia from the outwardly directed region 420 of end cap 402.

See Figure 18, end cap 402 is open end cap, has the medium pore 430 of opening.End cap 402 also comprises groove 421, by described end cap part 425y and 425x.The formation of groove 421 can be similar to the groove that above-mentioned composition graphs 4-6 discusses.

See Figure 19, medium is positioned at mark 427 place, and generally includes folding medium, to form taper.But, other media multiple can be used.It should be pointed out that filter core 401 can have inner liner at 428 places, such as, the liner of perforation or wire netting liner.

See Figure 19, can see, guard shield 420 and ledge 416 integral with one another, the tip portion 470 of guard shield 420 forms cannelure or holds depression 440, is embedded in end cap 402.Cannelure 440 is formed in inner wall section and outer wall section 471, between 472, to hold the outer liner 405 stretched into wherein, and provides support radial sealing area 406.

Now see Figure 21.In figure 21, support 450 can be seen.Support 450 and comprise guard shield 420 and ledge 416, as preformed member, formation integral with one another.In use, guard shield 420 is positioned at medium and outer liner, between wire netting liner, as shown in Figure 7.On the other hand, dust cover 416 can around and protruding in the outer radial of the part of wire netting liner 405, see Figure 17.

Now see Figure 22, it is the amplification partial sectional view along the line 22-22 in Figure 21.Figure 22 shows dust shield portion 416 and guard shield 420, is integrally joined to each other, and is formed hold depression 440 by u-shape groove.Depression 440 has relative inner side and outer side, and inner side is the extension 420i of guard shield 420, and outside is formed by axial continuation 441, it has flange 416.Groove or depression 440 are between region 420i and 441.

See Figure 21, note, part 441 comprises hole 445, around support member 450 spaced radial.In addition, the region 420i of guard shield 420, adjacent top end 443 place, comprises hole 446 in it.Hole 445,446 allow resin to flow into depression 440 at assembly process.Resin contributes to, in an assembling process by liner 405, seeing that Figure 17 fixes in place.

See Figure 20, show and filter core 401 is arranged in shell 450.Figure 20 is similar to Fig. 9 substantially.It should be pointed out that the groove 421 of Figure 20 arranges and supports 420 axial overlaps, and therefore the darkest region 421x is slightly at the radial outside of medium 407.

It should be pointed out that in fig. 20 and safety element 460 is set, make to be sealed to ledge 462 in the radially sealing at mark 461 place.Shown concrete safety element 460 comprises inner liner and outer liner 466, the medium 465 between 467.

Housing outlet is shown at 451 places.

The example sizes had in Figure 20 is as follows: GA=60 °; GB=0.9mm; GC=5.6mm; GD=5.5mm; GE=11.8mm.

The method be similar to described in Fig. 4-6 can be used to form end cap 402.

If first make in it closed end cap having embedded liner 405 and medium 427, just simplify manufacturing process.This is because support 420, by liner 405 is contained in depression 440, can by dielectric support on mold bottom.

VIII. other air flow inlets, Figure 23

See Figure 23, show air filter 600, it comprises shell 601, and shell has main body 602 and access cover 603 mounted thereto.For the example shown in Figure 23, in access cover 603, comprise entrance blade construction 605, formed and make air flow to the entrance structure of the inside into shell 601.Blade construction 605 is configured to circular form Driver Entry air, in this example clockwise mode is shown, enters shell body 602, although rightabout air can be used to rotate.This is different from aforesaid example, wherein entrance, and the entrance 78 of such as Fig. 7 is the side entrance on body portion side wall, and does not pass through access cover.The version of Figure 23 provides end inlet 605, and can be applied to aforesaid filter core embodiment.

Claims (9)

1. an air filter, comprising:

(a) shell, described shell forms inside and comprises end outlet;

I () described shell comprises the end wall around end outlet;

(ii) described shell comprises housing seal surface; With,

(iii) described shell comprises ring, and described ring stretches into the inside of shell from end wall;

(A) described ring and outlet interval, described end; With,

(b) air cleaner cartridge, described air cleaner cartridge is arranged in described enclosure removedly; Described air cleaner cartridge comprises:

The region of (i) filter medium, around and form the central interior of opening; With

(ii) the first and second end caps;

(A) described medium extends between the first and second end caps;

(B) first end cap seal closes air flowing therebetween;

(C) the second end cap is the end cap of opening, it has shell radial seal part;

(D) described second end cap comprises groove, and the deepest part of described groove is that at least 1.5mm is dark apart from the minimum-depth of the most contiguous side channels of described second end cap; And the adjacent outer edge of the deepest part of described groove distance medium is not more than 3mm;

(iii) described air cleaner cartridge is configured such that:

(A) ring stretching into enclosure from end wall also stretches into the groove the second end cap at least partly; With,

(B) the shell radial seal part radial seal of end cap is to the housing seal surface of shell.

2. form a method for air cleaner cartridge, comprise the steps:

A () provides around and forms the region of the pleated filter media of the central interior of opening; With

B () is molded on the end of described pleated filter media by having medium pore by open end cap wherein, described medium pore communicates with the inside of opening; Described molding process comprises:

I medium arranges in a mold by (), described mould has the die cavity being divided into two regions by ridge; In each region, there is liquid resin;

(A) described two regions comprise radial outer shroud and radial inner ring; With,

(B) described radial outer shroud is formed and is arranged in a part for the position at least moulded openings end cap around the neighboring of described medium; With,

(C) described ridge is configured to inner rim than medium closer to the neighboring of medium;

(D) size and shape of described ridge is adapted at leaving groove in open end cap, and described groove at least 2mm is dark and be not more than 13mm apart from the neighboring of described end cap; With,

(E) described liquid resin comprises the resin that can rise with solidification; With,

(ii) resin in described two regions is made to increase and solidification;

Wherein open end cap comprises radial shell radial seal surface; Open end cap comprises groove, and the deepest part of described groove is that at least 1.5mm is dark apart from the minimum-depth of the most contiguous side channels of described open end cap; And the adjacent outer edge of the deepest part of described groove distance medium is not more than 3mm.

3. an air cleaner cartridge, comprising:

The region of (a) filter medium, around and form the central interior of opening; With,

(b) first and second end cap;

(i) medium, described medium extends between the first and second end caps;

(ii) first end cap seal closes air flowing therebetween;

(iii) the second end cap is opening and comprising the shell radial seal surface of radial direction;

(A) the second end cap comprises groove, the deepest part of described groove is that at least 1.5mm is dark apart from the minimum-depth of the most contiguous side channels of described second end cap; And the adjacent outer edge of the deepest part of described groove distance medium is not more than 3mm.

4. air cleaner cartridge according to claim 3, wherein:

A the groove on () described second end cap is arranged on the position being not more than 15mm apart from the neighboring of described second end cap.

5. air cleaner cartridge according to claim 4, wherein:

A the region of () described filter medium comprises the conical region of medium, the conical region of described medium has maximum end at contiguous described second end cap and has smallest end at contiguous described first end cap.

6. air cleaner cartridge according to claim 5, wherein:

A the region of () described medium is configured to the inner liner around taper.

7. air cleaner cartridge according to claim 6, wherein:

A () described first end cap has: the central indentation of stretching to described second end cap within it, and along the outside middle body that the direction leaving described second end cap is given prominence to.

8. air cleaner cartridge according to claim 7, wherein:

A the region of () described medium extends with the outside cone angle of at least 0.5 °.

9. air cleaner cartridge according to claim 8, wherein:

A () described slot pitch is that at least 2.5mm is dark from the most contiguous side channels of described second end cap.