CN105388877B - One kind being based on dyeing and finishing industry integration supervisory systems - Google Patents
One kind being based on dyeing and finishing industry integration supervisory systems Download PDFInfo
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- CN105388877B CN105388877B CN201511006306.9A CN201511006306A CN105388877B CN 105388877 B CN105388877 B CN 105388877B CN 201511006306 A CN201511006306 A CN 201511006306A CN 105388877 B CN105388877 B CN 105388877B
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- 238000004043 dyeing Methods 0.000 title claims abstract description 63
- 230000010354 integration Effects 0.000 title claims abstract description 12
- 238000012544 monitoring process Methods 0.000 claims abstract description 154
- 238000004519 manufacturing process Methods 0.000 claims description 25
- 238000004458 analytical method Methods 0.000 claims description 24
- 239000000975 dye Substances 0.000 claims description 22
- 238000007726 management method Methods 0.000 claims description 21
- 238000010438 heat treatment Methods 0.000 claims description 10
- 238000007405 data analysis Methods 0.000 claims description 9
- 238000012423 maintenance Methods 0.000 claims description 9
- 238000001514 detection method Methods 0.000 claims description 8
- 238000009826 distribution Methods 0.000 claims description 8
- 238000013500 data storage Methods 0.000 claims description 7
- 239000003792 electrolyte Substances 0.000 claims description 6
- 238000005516 engineering process Methods 0.000 claims description 6
- 238000002474 experimental method Methods 0.000 claims description 5
- 238000012545 processing Methods 0.000 claims description 5
- 238000012360 testing method Methods 0.000 claims description 5
- 239000003921 oil Substances 0.000 claims description 4
- 239000003086 colorant Substances 0.000 claims description 3
- 238000002360 preparation method Methods 0.000 claims description 3
- 241001269238 Data Species 0.000 claims 1
- 230000005540 biological transmission Effects 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 12
- 230000008569 process Effects 0.000 abstract description 9
- 239000004744 fabric Substances 0.000 description 6
- 238000003860 storage Methods 0.000 description 5
- 238000012937 correction Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000008439 repair process Effects 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 239000004753 textile Substances 0.000 description 2
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004061 bleaching Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000013043 chemical agent Substances 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000011017 operating method Methods 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 238000007781 pre-processing Methods 0.000 description 1
- 230000002940 repellent Effects 0.000 description 1
- 239000005871 repellent Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/41865—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by job scheduling, process planning, material flow
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/20—Pc systems
- G05B2219/24—Pc safety
- G05B2219/24024—Safety, surveillance
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Quality & Reliability (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- General Factory Administration (AREA)
Abstract
Present invention relates particularly to one kind being based on dyeing and finishing industry integration supervisory systems, it is characterised in that it includes be arranged workshop monitoring system one, be arranged warehouse and for logistics monitoring system two, based on high in the clouds for store and the monitoring system of system administration three and be arranged producer in control display system；Monitoring system one and monitoring system two, the middle control display system being arranged in manufacturer constitute a LAN, and middle control display system is connected by wireless network and internet with the monitoring system three in high in the clouds, real-time monitoring is carried out to the process of entire dyeing and finishing by the supervisory systems in high in the clouds, and can assist between producer and client accept an order, produce as a trial, produce, check and accept, shipment, supervision comprehensive in logistics progress.
Description
Technical field
The present invention relates to one kind being based on dyeing and finishing industry integration supervisory systems.
Background technology
In recent years, the dyeing and finishing industry in China is quickly grown, develop to more environmentally friendly, energy saving, automation direction.Dyeing and finishing row
Industry generally comprises pretreatment, dyeing, stamp and arranges step, wherein pretreatment is also known as scouringed and bleaching, main purpose, which is to remove, to be spun
The impurity on material is knitted, makes subsequent dyeing, stamp, arrange and process smooth, the expected processing effect of acquisition.Dyeing
Be by dyestuff and fiber occur physics or it is chemical in conjunction with by make textile material that there is certain color.Stamp is to use mill base
Chromatic pattern pattern is obtained on textile fabric.Arrangement is by physical action or chemical agent to be used to improve the gloss of fabric, shape
The appearances such as state；It improves the wearability of fabric or makes fabric that there is water repellent, refuse the characteristics such as oil.Most of arrangement processing are in fabric
What the rear stage of dyeing and finishing carried out.Many preprocessing process are often included into arrangement scope in woolen fabric dyeing and finishing, and arrangement
It is divided into dressing and dry finishing.Each requirement of the step to temperature, pressure, time, operating procedure is different, usual producer
Using the different each processes of department's separate management, operator needs full-time staff to operate, and supervision is complicated.For factory
For family, product can not be supervised in real time, and the manufacturing schedule of product is fed back into client.It, can not for client
Recognize the specific dyeing and finishing progress of product, contact manufacturer, producer is required for need to converge when understanding the specific progress of product every time
Total each department information feeds back to client again, complicated for operation, the communication being not easy between client and producer.
In conclusion the supervisory systems of dyeing and finishing industry substantially exists following defect at present：
1, producer is required for full-time staff to be monitored entire dyeing and finishing whole process monitoring difficulty, per pass technique, supervises
It controls of high cost；
2, client supervises the production status of itself order in real time.
Invention content
In view of the foregoing, it is an object to provide a kind of being based on dyeing and finishing industry integration supervisory systems, pass through
Cloud server is realized carries out real-time monitoring to the process of dyeing and finishing, and can assist accepting an order, trying between producer and client
Comprehensive supervision in production, production, examination, shipment, logistics progress.
One kind being based on dyeing and finishing industry integration supervisory systems, which is characterized in that including the monitoring system in workshop is arranged
It is unified, be arranged warehouse and for the monitoring system two of logistics, based on high in the clouds for storing and the monitoring system of system administration three
And control display system in setting producer；Monitoring system one and monitoring system two, middle control display system in manufacturer is set
A LAN is constituted, and middle control display system is connected by wireless network and internet with the monitoring system three in high in the clouds, wherein
The monitoring system one includes trial production monitoring system, pretreatment monitoring system, dyeing monitoring system, arranges monitoring
System checks and accepts monitoring system,
The trial production monitoring system includes being arranged in the terminal one in laboratory and being grasped for monitoring experiment personnel on site
The monitoring camera group one of work, the terminal one are indoor for analyzing the required face of client's dyeing and finishing with experiment by LAN one
The color analysis instrument of color, according to color analysis instrument analyze data match colors Automatic color matching instrument, by Automatic color matching instrument control system
The dyestuff automatic feed preparation dripping system for carrying out dyestuff allotment is connected；
The pretreatment monitoring system includes being arranged in the terminal two of pretreatment workshop and being grasped for monitoring worker scene
The monitoring camera group two of work, the terminal two pass through the saucepan internal sensor unit two in LAN two and pretreatment workshop
It is connected, the sensor unit two includes the pressure sensing for monitoring the temperature sensor of temperature in real time, monitoring pressure in real time
Device, the time controller for monitoring saucepan heating time；
The dyeing monitoring system includes the terminal three that dyeing workshop is arranged and the prison for monitoring worker's execute-in-place
Camera group three is controlled, the terminal three is connected by LAN three with the dye vat internal sensor unit three in dyeing workshop, institute
It includes based on PH by monitoring the pH value in dye vat, for monitoring dye vat internal stirrers mixing speed to state sensor unit three
Tachymeter sensor, the temperature sensor for monitoring dye vat inside heating temperature, the time control for monitoring heating time
Device, the electrolyte instrument sensor for monitoring amount of electrolyte；
The arrangement monitoring system includes being arranged in the terminal four of dressing floor and for monitoring worker's execute-in-place
Monitoring camera group four, the terminal four are connected by LAN four with the collator sensor unit four of dressing floor, institute
It includes for monitoring the length detection sensor of rewinding length on rewinding machine, being passed for monitoring the equipment that oils to state sensor unit four
The speed detection sensor of defeated speed；
The examination monitoring system includes that the terminal five in sensing chamber and the prison for testing staff's execute-in-place is arranged
Camera group five is controlled, the terminal five passes through LAN five and the indoor color and customer demand color for analyzing finished product of detection
The whether consistent color analysis instrument of coloured silk is connected for measuring the color fastness tester of finished product color fastness；
The monitoring system two includes being arranged in warehouse for the terminal six of cargo in and out records, for monitoring cargo peace
Complete monitoring camera group six, for monitoring the whether unobstructed monitoring camera group seven of cargo channel and outlet and for recording
The physical distribution monitoring system of logistics real time information；
And the terminal one, two, three, four, five, six includes the information to signal detected by sensor unit and record
It carries out analyzing processing and obtains the microcontroller of monitored results, and the terminal one, two, three, four, five, six and monitoring camera group
It one, two, three, four, five, six, seven will be on the data feedback of analysis to middle control display system by LAN；
The monitoring system three includes data system and system management module based on high in the clouds, and the data system includes number
According to stocking system and dyeing and finishing industry Data analysis library, system management module by middle control display system feed back to the data in high in the clouds into
After row analysis Classifying Sum, by the data storage of each monitoring camera group in data storage system, and the reality that each terminal is fed back
When data and dyeing and finishing industry Data analysis library carry out analysis comparison after feed back to middle control display system again.
Preferably, the middle control display system includes summarizing display module and for showing for show entire dyeing and finishing technology
Show branch's display module of each branch of dyeing and finishing, handed over for receiving and sending the data of dealing data between each terminal and data system
It changes planes.
Preferably, the system management module further includes authority management module, and the authority management module is according to user
Member is divided into three categories, and manufacturer's permission, client rights, maintenance system permission, manufacturer's permission are divided into browsable prison
All data of guard system and the supervisor for authorizing overall responsibility's permission, browsable middle control display system data that operating personnel check permission
Operating personnel's permission of permission, browsable single terminal data, the client rights are divided into browsable itself order terminal one examination
Big customer's permission and the browsable list of creation data, browsable itself five product acceptance data of order terminal and physical distribution monitoring system data
The visit client rights of the video data of a order product acceptance data and single camera group, the maintenance system permission is for safeguarding
The data of monitoring system and browsing system management module.
The present invention it is preferential and have the beneficial effect that：
1, the monitoring system include be arranged workshop monitoring system one, be arranged in warehouse and for the prison of logistics
Control system two, based on high in the clouds for store and the monitoring system of system administration three and be arranged producer in control display system, will supervise
Control position is reasonably classified, and later data classification, storage and analysis are facilitated, and is used to store and the monitoring of system administration
System three is arranged beyond the clouds, reduces the input cost of system hardware；
2, the middle control display system includes two kinds of display modules, and respectively show entire dyeing and finishing technology summarizes display mould
Branch's display module of block and each branch of display dyeing and finishing so that middle control personnel can intuitively check the integral status drawn game of production
Portion's situation, and the video information of each camera group can be called to be presented in analysis local conditions；
3, each terminal realizes dealing data exchange between data system by interchanger so that in process of production, respectively
The signal data of terminal respective sensor acquisition is compared with dyeing and finishing industry database, when correction data is more than threshold value, is
Management module of uniting can feedback signal to middle control display module, in middle control display module can send out corresponding warning message come in reminding
Control personnel, and warning message is sent to corresponding terminal so that site operation personnel can pinpoint the problems location at the first time；
4, when the corresponding sensor of each terminal finds that equipment for dyeing and finishing breaks down, collected information can be fed back to middle control
Display system, middle control display system can arrange maintenance personal to place under repair equipment at the first time；
5, each camera group is by the video monitoring to production scene, and specification operating personnel's operations also increase and produced
The safety of safety and warehouse storage cargo in journey, and the video information of monitoring is uploaded to high in the clouds, facilitate and visits client's energy
It is enough to understand manufacturer at the first time to production status, accelerate the speed of mutual cooperation；
6, each terminal-pair answers single LAN, facilitates the inquiry, classification, storage of data, while ensure that each terminal
Acquire the independence of information, safety, realize full-time staff and be only responsible for full-time thing, it is ensured that each technique productions department it
Between independence, each terminal is summarised in an Ethernet local area network further through middle control display system, the integral status of production is presented；
7, it is also additionally arranged authority management module in system management module, and is reasonably weighed according to the grade of user of service
Limit distribution, prevents the leakage of dyeing and finishing formula or customer information.
Description of the drawings
The preferred embodiment of the present invention is just preferably described below in conjunction with the accompanying drawings, wherein
Fig. 1 is a kind of schematic diagram based on dyeing and finishing industry integration supervisory systems provided by the invention.
Specific implementation mode
One kind of the invention is described further based on dyeing and finishing industry integration supervisory systems embodiment referring to Fig.1.
One kind being based on dyeing and finishing industry integration supervisory systems, including is arranged and exists in the monitoring system one of workshop, setting
Warehouse and for logistics monitoring system two, based on high in the clouds for store and the monitoring system of system administration three and be arranged producer
Middle control display system；Monitoring system one and monitoring system two, the middle control display system being arranged in manufacturer constitute a local
Net, and middle control display system is connected by wireless network and internet with the monitoring system three in high in the clouds, by being carried out to monitoring position
Rational classification, facilitates later data classification, storage and analysis, and for store and the setting of the monitoring system of system administration three
Beyond the clouds, the input cost of system hardware is reduced.The monitoring system one includes trial production monitoring system, pretreatment monitoring system
System, arranges monitoring system, checks and accepts monitoring system dyeing monitoring system.
Wherein, the trial production monitoring system includes being arranged in the terminal one in laboratory and showing for monitoring experiment personnel
The monitoring camera group one of field operation carries out video monitoring by a pair of entire trial production process of monitoring camera group, prevents from grasping
Make personnel and change data privately to bring unnecessary loss to manufacturer and client.The terminal one is by LAN one and in fact
It tests the indoor color analysis instrument for being used to analyze the required color of client's dyeing and finishing, matched colors according to color analysis instrument analysis data
Automatic color matching instrument, the dyestuff automatic feed preparation dripping system that carries out by Automatic color matching instrument control system dyestuff allotment be connected, and color
Data feedback after color analyzer analysis is big by being included in dyeing and finishing industry Data analysis library to dyeing and finishing industry Data analysis library
Expert data and formulation data are measured to be operated to dyestuff Automatic color matching instrument, accelerates dispensing speed, and ensure the steady of dyestuff
It is qualitative, prevent the situation for going out ready-made article exception after contaminating.
The pretreatment monitoring system includes being arranged in the terminal two of pretreatment workshop and being grasped for monitoring worker scene
The monitoring camera group two of work, the terminal two pass through the saucepan internal sensor unit two in LAN two and pretreatment workshop
It is connected, the sensor unit two includes the pressure sensing for monitoring the temperature sensor of temperature in real time, monitoring pressure in real time
Device, the time controller for monitoring saucepan heating time, by temperature, pressure, the monitoring of heating time come control process substance
The time is added so that production more specification.
The dyeing monitoring system includes the terminal three that dyeing workshop is arranged and the prison for monitoring worker's execute-in-place
Camera group three is controlled, the terminal three is connected by LAN three with the dye vat internal sensor unit three in dyeing workshop, institute
It includes based on PH by monitoring the pH value in dye vat, for monitoring dye vat internal stirrers mixing speed to state sensor unit three
Tachymeter sensor, the temperature sensor for monitoring dye vat inside heating temperature, the time control for monitoring heating time
Device, the electrolyte instrument sensor for monitoring amount of electrolyte determine that the amount of soda acid is added in dye vat, it is ensured that pH value exists by PH meters
In the range of threshold fluctuations；
The arrangement monitoring system includes being arranged in the terminal four of dressing floor and for monitoring worker's execute-in-place
Monitoring camera group four, the terminal four are connected by LAN four with the collator sensor unit four of dressing floor, institute
It includes for monitoring the length detection sensor of rewinding length on rewinding machine, being passed for monitoring the equipment that oils to state sensor unit four
The speed detection sensor of defeated speed；
The examination monitoring system includes that the terminal five in sensing chamber and the prison for testing staff's execute-in-place is arranged
Camera group five is controlled, the terminal five passes through LAN five and the indoor color and customer demand color for analyzing finished product of detection
The whether consistent color analysis instrument of coloured silk is connected for measuring the color fastness tester of finished product color fastness.
The monitoring system two includes being arranged in warehouse for the terminal six of cargo in and out records, for monitoring cargo peace
Complete monitoring camera group six, for monitoring the whether unobstructed monitoring camera group seven of cargo channel and outlet and for recording
The physical distribution monitoring system of logistics real time information, the physical distribution monitoring system is by carrier's data of external cooperation come anti-in real time
Answer the traffic condition of cargo.
And the terminal one, two, three, four, five, six includes the information to signal detected by sensor unit and record
It carries out analyzing processing and obtains the microcontroller of monitored results, and the terminal one, two, three, four, five, six and monitoring camera group
It one, two, three, four, five, six, seven will be on the data feedback of analysis to middle control display system by LAN.
The monitoring system three includes data system and system management module based on high in the clouds, and the data system includes number
According to stocking system and dyeing and finishing industry Data analysis library, system management module by middle control display system feed back to the data in high in the clouds into
After row analysis Classifying Sum, by the data storage of each monitoring camera group in data storage system, and the reality that each terminal is fed back
When data and dyeing and finishing industry Data analysis library carry out analysis comparison after feed back to middle control display system again.Each terminal passes through interchanger
To realize dealing data exchange between data system so that in process of production, the signal number of each terminal respective sensor acquisition
It is compared according to dyeing and finishing industry database, when correction data is more than threshold value, system management module meeting feedback signal to middle control
Display module can send out corresponding warning message in middle control display module to control personnel in reminding, and warning message is sent to pair
The terminal answered so that site operation personnel can pinpoint the problems location at the first time.
The middle control display system includes summarizing display module and for showing dyeing and finishing for show entire dyeing and finishing technology
Branch's display module, the data switching exchane for receiving and sending dealing data between each terminal and data system of each branch.
And the middle control display system can also external beeper, when there is an emergency, and in the middle control operating personnel non-stipulated time into
When row corresponding operating, external beeper directly contacts relevant person in charge and emergency contact, it is ensured that the safety of production carries out.
For the middle control display system due to including two kinds of display modules, respectively show entire dyeing and finishing technology summarizes display
Branch's display module of module and display dyeing and finishing each branch so that middle control personnel can intuitively check production integral status and
Local conditions, and the video information of each camera group can be called to be presented in analysis local conditions.
Each terminal-pair answers single LAN, facilitates the inquiry, classification, storage of data, while ensure that each terminal is adopted
Independence, the safety for collecting information realize full-time staff and are only responsible for full-time thing, it is ensured that between each technique productions department
Independence, each terminal is summarised in an Ethernet local area network further through middle control display system, the integral status of production is presented, together
When, when the corresponding sensor of each terminal finds that equipment for dyeing and finishing breaks down, collected information can be fed back to middle control display is
System, middle control display system can arrange maintenance personal to place under repair equipment at the first time.
The system management module further includes authority management module, and the authority management module is divided into three according to user of service
Major class, manufacturer's permission, client rights, maintenance system permission, manufacturer's permission are divided into browsable supervisory systems institute
Have data and authorize overall responsibility's permission, browsable middle control display system data that operating personnel check permission supervisory right, can
Operating personnel's permission of single terminal data is browsed, the client rights are divided into browsable itself order terminal one trial production number
According to, big customer's permission and the browsable single order of itself browsable five product acceptance data of order terminal and physical distribution monitoring system data
The visit client rights of the video data of product acceptance data and single camera group, the maintenance system permission is for safeguarding monitoring system
The data of system and browsing system management module.It does not include dyeing and finishing industry that wherein the user of overall responsibility's permission, which assigns other users and consults,
Other data including Data analysis library can be effectively prevented other staff and steal company's core information in this way.
Finally it should be noted that：The foregoing is only a preferred embodiment of the present invention, is not intended to restrict the invention,
Although the present invention is described in detail referring to the foregoing embodiments, for those skilled in the art, still may be used
With technical scheme described in the above embodiments is modified or equivalent replacement of some of the technical features,
All within the spirits and principles of the present invention, any modification, equivalent replacement, improvement and so on should be included in the present invention's
Within protection domain.
Claims (3)
1. one kind being based on dyeing and finishing industry integration supervisory systems, which is characterized in that including the monitoring system in workshop is arranged
One, be arranged warehouse and for logistics monitoring system two, based on high in the clouds for store and the monitoring system of system administration three with
And control display system in setting producer；Monitoring system one and monitoring system two in manufacturer, middle control display system structure are set
At a LAN, and middle control display system is connected by wireless network and internet with the monitoring system three in high in the clouds, wherein
The monitoring system one includes trial production monitoring system, pretreatment monitoring system, dyeing monitoring system, arranges monitoring system
System checks and accepts monitoring system,
The trial production monitoring system includes being arranged in the terminal one in laboratory and being operated for monitoring experiment personnel on site
Monitoring camera group one, the terminal one are indoor for analyzing the required color of client's dyeing and finishing with experiment by LAN one
Color analysis instrument, the Automatic color matching instrument matched colors according to color analysis instrument analysis data are carried out by Automatic color matching instrument control system
The dyestuff automatic feed preparation dripping system of dyestuff allotment is connected；
The pretreatment monitoring system includes being arranged in the terminal two of pretreatment workshop and for monitoring worker's execute-in-place
Monitoring camera group two, the terminal two pass through the saucepan internal sensor unit two-phase in LAN two and pretreatment workshop
Even, the sensor unit two include for monitor in real time the temperature sensor of temperature, monitor in real time pressure pressure sensor,
Monitor the time controller of saucepan heating time；
The dyeing monitoring system includes that the terminal three of setting dyeing workshop and the monitoring for monitoring worker's execute-in-place are taken the photograph
As head group three, the terminal three is connected by LAN three with the dye vat internal sensor unit three in dyeing workshop, the biography
Sensor cell three includes based on PH by monitoring the pH value in dye vat, for monitoring testing the speed for dye vat internal stirrers mixing speed
Instrument sensor, the time controller for monitoring heating time, is used the temperature sensor for monitoring dye vat inside heating temperature
In the electrolyte instrument sensor of monitoring amount of electrolyte；
The arrangement monitoring system includes being arranged in the terminal four of dressing floor and the monitoring for monitoring worker's execute-in-place
Camera group four, the terminal four are connected by LAN four with the collator sensor unit four of dressing floor, the biography
Sensor cell four includes for monitoring the length detection sensor of rewinding length on rewinding machine, for monitoring the equipment transmission speed that oils
The speed detection sensor of degree；
The examination monitoring system includes being arranged to take the photograph in the terminal five of sensing chamber and the monitoring for testing staff's execute-in-place
As head group five, the terminal five is with customer demand color with the indoor color for analyzing finished product is detected by LAN five
No consistent color analysis instrument is connected for measuring the color fastness tester of finished product color fastness；
The monitoring system two includes being arranged in warehouse for the terminal six of cargo in and out records, for monitoring cargo security
Monitoring camera group six, for monitor cargo channel and outlet whether unobstructed monitoring camera group seven and for recording logistics
The physical distribution monitoring system of real time information；
And the terminal one, two, three, four, five, six includes being carried out to the information of signal detected by sensor unit and record
Analyzing processing and the microcontroller for obtaining monitored results, and the terminal one, two, three, four, five, six and monitoring camera group one,
It two, three, four, five, six, seven will be on the data feedback of analysis to middle control display system by LAN；
The monitoring system three includes data system and system management module based on high in the clouds, and the data system includes data storage
Deposit system and dyeing and finishing industry Data analysis library, system management module are divided by the data that middle control display system feeds back to high in the clouds
After analysing Classifying Sum, by the data storage of each monitoring camera group in data storage system, and the real-time number that each terminal is fed back
According to feeding back to middle control display system again after carrying out analysis comparison with dyeing and finishing industry Data analysis library.
2. according to claim 1 a kind of based on dyeing and finishing industry integration supervisory systems, which is characterized in that the middle control is aobvious
Show system include for show entire dyeing and finishing technology summarize display module and for show each branch of dyeing and finishing branch show mould
Block, the data switching exchane for receiving and sending dealing data between each terminal and data system.
3. according to claim 1 a kind of based on dyeing and finishing industry integration supervisory systems, which is characterized in that the system pipes
It further includes authority management module to manage module, and the authority management module is divided into three categories according to user of service, manufacturer's permission,
Client rights, maintenance system permission, manufacturer's permission are divided into all data of browsable supervisory systems and authorize operator
Member checks overall responsibility's permission of permission, the browsable middle control supervisory right of display system data, browsable single terminal data
Operating personnel's permission, it is whole that the client rights are divided into browsable itself order terminal one trial production data, itself browsable order
The big customer's permission and browsable single order product acceptance data for holding five product acceptance datas and physical distribution monitoring system data are imaged with single
The visit client rights of the video data of head group, the maintenance system permission is for maintenance monitoring system and browsing system administration mould
The data of block.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201511006306.9A CN105388877B (en) | 2015-12-29 | 2015-12-29 | One kind being based on dyeing and finishing industry integration supervisory systems |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201511006306.9A CN105388877B (en) | 2015-12-29 | 2015-12-29 | One kind being based on dyeing and finishing industry integration supervisory systems |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105388877A CN105388877A (en) | 2016-03-09 |
| CN105388877B true CN105388877B (en) | 2018-08-14 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201511006306.9A Active CN105388877B (en) | 2015-12-29 | 2015-12-29 | One kind being based on dyeing and finishing industry integration supervisory systems |
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| Country | Link |
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| CN106371409B (en) * | 2016-08-27 | 2019-02-19 | 绍兴兴明染整有限公司 | A kind of dyeing and finishing production line administrative system and management method |
| CN106647649A (en) * | 2016-08-31 | 2017-05-10 | 浙江钱江纺织印染有限公司 | Automatic control system for silk dyeing |
| CN107012617A (en) * | 2017-06-16 | 2017-08-04 | 江苏华艺服饰有限公司 | A kind of clothing hangs dye dyeing apparatus |
| CN107678389B (en) * | 2017-10-20 | 2020-07-10 | 重庆腾淮科技有限公司 | Intelligent color liquid adding operation and remote control system |
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| TW559706B (en) * | 2001-06-08 | 2003-11-01 | Hon Hai Prec Ind Co Ltd | Method and system for collecting and monitoring shop floor information |
| CN102193552B (en) * | 2011-06-03 | 2013-05-01 | 南京林业大学 | Information acquisition monitoring system and method for large-scale customized furniture manufacturing shop |
| CN102385363B (en) * | 2011-09-19 | 2013-04-17 | 浙江理工大学 | ERP-based intelligent intensive control system of continuous dyeing production line |
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