CN105387389B - It is inserted into point type LED railway signal lamps - Google Patents

It is inserted into point type LED railway signal lamps Download PDF

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Publication number
CN105387389B
CN105387389B CN201510953066.7A CN201510953066A CN105387389B CN 105387389 B CN105387389 B CN 105387389B CN 201510953066 A CN201510953066 A CN 201510953066A CN 105387389 B CN105387389 B CN 105387389B
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lamp
circuit
fuse
illuminator
king light
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CN105387389A (en
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汪巍
汪明成
汪华
李荣誉
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S8/00Lighting devices intended for fixed installation
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V23/00Arrangement of electric circuit elements in or on lighting devices
    • F21V23/003Arrangement of electric circuit elements in or on lighting devices the elements being electronics drivers or controllers for operating the light source, e.g. for a LED array

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Circuit Arrangement For Electric Light Sources In General (AREA)

Abstract

Present invention insertion point type LED railway signal lamps refer to a kind of dedicated insertion point type LED light source lamp of railway signal.Insertion point type LED railway signals are used to meet the newest defined all lighting units of the Ministry of Railways, can be used for traditional 34 transformers of BX, form lighting unit with filament transfer relay.Including build-in lighting circuit plate, radiator, lamp cap inner sleeve, mica insulation heat-conducting plate, outer cover, illuminator, heat conduction aluminum substrate and prefocus plate lamp cap;Heat conduction aluminum substrate mounting plane is provided with radiator side, heat conduction aluminum substrate mounting holes are set on mounting plane, heat conduction aluminum substrate is installed on heat conduction aluminum substrate mounting plane, king light, secondary lamp are installed on heat conduction aluminum substrate, mica insulation heat-conducting plate and aluminium alloy outer cover are housed outside the side of radiator, bottom radiator is sleeved in lamp cap, prefocus plate lamp cap is installed on lamp cap outside of inner cover;Two blocks of lamp circuit plates built in point type LED railway signal lamps are inserted into, respectively the king light of control insertion point type LED railway signal lamps and secondary lamp.

Description

It is inserted into point type LED railway signal lamps
Technical field
Present invention insertion point type LED railway signal lamps refer to a kind of dedicated insertion point type LED light source of railway signal Lamp.This insertion point type LED railway signals can be used for meeting the newest defined all lighting units of the Ministry of Railways, can be used for traditional BX-34 transformers and filament transfer relay composition lighting unit.
Background technology
Railway color light signal mechanism there are about more than 80 ten thousand framves, more than 240 ten thousand lamp positions, using conventional AC 25W/ at present 12V incandescent lamp bulbs.When its service life is 1000 small, poor reliability, easily causes parking.In newly-built railway, using one LED light matches somebody with somebody a dedicated lighting unit(The unit cannot put halogen lamp), because the standard of each manufacturer production is different, respectively Factory's product cannot mutually give railway and cause to purchase, store, repair, inconvenience.
The content of the invention
It is railway letter the purpose of the present invention is providing a kind of insertion point type LED railway signal lamps for above-mentioned shortcoming Number dedicated insertion point type LED light source lamp.Be it is a kind of have environmental protection, the long-life, energy saving new type light source lamp.To solving iron at present The security reliability of the light source of road signaling gear, the versatility and interchangeability of illuminator are significantly.The present invention's should With will improve the equipment of railway equipment, traffic safety, reduce maintenance, reduce stock's LED light source lamp kind quantity, tool Prospect and social benefit should be had extensively by having.This LED railway signal lamps, using king light and secondary lamp two parts, secondary lamp is cold standby(It is spare Lamp).It is compatible with existing railway signaling mechanism prefocus plate, there is the light bulb plug in construction of error protection.
Insertion point type LED railway signal lamps are realized using following technology:
Being inserted into point type LED railway signal lamps includes build-in lighting circuit plate, radiator, lamp cap inner sleeve, mica insulation heat conduction Plate, outer cover, illuminator, heat conduction aluminum substrate and prefocus plate lamp cap.King light and secondary lamp are shone by multiple integrated chips for high-capacity LED Body forms.King light and secondary lamp are illuminating source independent mutually.
The radiator uses gilled radiator, and heat conduction aluminum substrate mounting plane is provided with the side of radiator.Leading Heat conduction aluminum substrate mounting holes are set on hot aluminum substrate mounting plane, and heat conduction aluminum substrate is installed on the heat conduction aluminum substrate that radiator is set On mounting plane, and fixed with the screw of three M2.5, king light, secondary lamp are installed on heat conduction aluminum substrate, outside radiator side Portion is equipped with mica insulation heat-conducting plate(Micarex), in mica insulation heat-conducting plate(Micarex)Outside is equipped with aluminium alloy protective cover, lamp Bottom radiator is sleeved in head, prefocus plate lamp cap is installed on lamp cap outside of inner cover, determines on prefocus plate lamp cap top equipped with lamp cap Position groove, prefocus plate is positioned at for being inserted into the signal lamp installation of point type LED roads(Lamp holder).In mica insulation heat-conducting plate(Micarex) Middle part is provided with light tank, and the railway signal lamp light for king light, secondary lamp to be sent transmits.
The power supply pole of different colours high temperature resistant wire and lamp prefocusing plate headstock is respectively adopted in the king light and secondary lamp cathode The high temperature resistant wire that same color is respectively adopted in point connection, king light and secondary lamp anode is connected with lamp cap inner sleeve.
The build-in lighting circuit plate of point type LED railway signal lamps is inserted into by built-in king light lamp circuit plate and built-in secondary lamp point The king light of point type LED railway signal lamps and secondary lamp are inserted into lamp circuit board, respectively control.Built-in king light lamp circuit plate and built-in pair Lamp lamp circuit plate is separately mounted to both sides in radiator.
Insertion point type LED railway signals lamp control circuit is made of king light circuit part and secondary circuit for lamp part.
King light circuit part is made of king light lamp circuit and king light LED luminous components.
King light lamp circuit includes king light protection circuit, king light power rectifier circuit, king light voltage sample circuit, king light door Voltage limit control and treatment circuit and king light LED lamp drive circuit.
King light protection circuit includes fuse B10, fuse B1, fuse B2, fuse B3, fuse B4, fuse B5。
King light power rectifier circuit is made of rectifier cell W1, using bridge rectifier block.
King light voltage sample circuit is made of resistance R1, zener diode D1, resistance R3.
The processing of king light threshold voltage uses field-effect tube T3 with control circuit.
King light LED lamp drive circuit is made of resistance R2, resistance R7, triode T1.
King light LED light luminous component is by illuminator LED1, illuminator LED2, illuminator LED3, illuminator LED4, illuminator LED5 is formed.
King light is inserted into the secondary circuit for lamp part of point type LED railway signal lamps:
Secondary circuit for lamp is made of secondary lamp lamp circuit and LED luminous components.
Secondary lamp lamp circuit includes protection circuit, power rectifier circuit, voltage sample circuit, threshold voltage processing and control Circuit, LED drive circuit.
Circuit is protected to include fuse B11, fuse B6, fuse B7, fuse B8, fuse B9.
Power rectifier circuit is made of rectifier cell W2, using bridge rectifier block.
Voltage sample circuit is made of resistance R4, zener diode D2, resistance R5.
Threshold voltage processing uses field-effect tube T4 with control circuit.
LED lamp drive circuit is made of resistance R6, resistance R8, triode T2.
LED light luminous component is made of illuminator LED6, illuminator LED7, illuminator LED8, illuminator LED9.
Operation principle
(1):When not connecting insertion point type LED railway signal lamps(It is unloaded).H, R both ends power on alternating current 220V when, by It is unloaded in system(Dotted line frame C is not connected), J2 line bag no currents pass through, contact KJ2 closure(Connect)It is not operating.
(2)Point type LED railway signal lamps are inserted into when connecting(There is load)When, if system is working properly, J2 lines are surrounded by electricity Stream passes through, king light(D)Work is lighted, KJ2 is picked up(Disconnect)Secondary lamp does not work(Do not work).If king light is abnormal, in J2 line bags No current passes through KJ2 releases(Connect), secondary lamp lights(Work)And alarm.
During normal work, there is electric current in J2 line bags by the way that lamp circuit can control main lamp current in safe range(It is defeated Enter voltage 220V positive and negative 10%)
In normal work, if this insertion point type LED railway signal lamp king light illuminators are faulty(Open circuit or short circuit) When, then fuse B1, B2, B3, B4, B5 moments fuse, king light is turned off the light, and inflow current type relay J2 lines bag electric current is less than at this time 40MA, J2 discharge, and normally closed point KJ2 closures, insertion point type LED railway signal lamp pair lamps are lighted, and are alarmed.
In normal work, if the rectifying block W1 damages in king light part(Short circuit)Then fuse B10 fuses, and cuts off king light point At this time, J2 discharges the electric current of circuit for lamp.KJ2 contact closures(KJ2 is normally closed point).Secondary lamp is lighted, and is alarmed.
If king light breaks down, secondary lamp also breaks down at this time, then protects circuit start work,(I.e. fuse B1, B2, B3, B4, B5, B6, B7, B8, B9 fuse)This insertion point type LED railway signal lamps(Dotted line frame C)External relay J1, J2 are at the same time Discharge and alarm.
If element W1, W2 are damaged in succession in the lamp circuit of king light and secondary lamp, fuse B10, B11 also fuse in succession, It is approximately zero to flow through electric current in relay J1, J2 line bag at this time, the release of J1, J2 contact.It is another with itself after relay J2 releases Group contacting alarm circuit, alarm(On railway it is former intrinsic not on the diagram) be installed on the current relay J1 of monitoring room (Dotted line frame A)Also discharge, alerted with another alarm circuit of itself contacting, and perform independently of all outside this line map 4 Security procedure.
Plug-in type point type LED railway signal special lamp features of the present invention:
1st, the original connecting line of existing railway is not being changed, in color-light signal mechanism on the basis of outer lens and focus-fixing disk lamp holder Pull up the plug-in type point type LED railway signal lamps that original halogen lamp directly uses the present invention instead.This product has very strong versatility, exchanges Property.Onsite application is without transforming the mechanisms such as existing signal lamp and lamp circuit.Optical-disk type LED railway signal lamps are overcome to deposit Failure it is high(It is unreliable to alarm)Replacing construction is grown(Need to change change lamp mechanism), poor anti-interference, poor color stability the shortcomings of.
It is truly realized and is directly exchanged with existing light source halogen lamp, incandescent lamp.There is the applicability of bigger.
The luminous tube of insertion point type LED railway signal lamps uses multi-chip assembled package, it is inserted into point type LE railway signals Light working voltage is exchange 13, be may be selected between exchange 14V, exchange 16V(This is immutable as defined in the Ministry of Railways).Signal lamp Illuminating source be made of LED king lights and LED pair lamps.When LED king light failures are turned off the light by the relay in AC power component Device J2 automatic conversions light secondary lamp, meet reliability requirement of the railway to signal optical source(See figure)
Under conditions of railway signal luminous intensity and display distance is met, this plug-in type point type LED railway signal lamps Operating current is the positive and negative 20ma of direct current 240ma.It is expected that using can ensure in lifetime 10 years without obvious in colored lamp mechanism Light decay, colour-change phenomena.Meet Ministry of Railways's Industry code requirements.
Yellow, red LED lamp chromatography are affected by temperature and change greatly, now change chip " material and production technology, preferably Solves the problems, such as color temperature drift.Meet railway ministerial standard.
Using naked body radiator, perfect heat-dissipating
Circuit board of the ceramic aluminum substrate for this insertion point type LED railway signal lamps, its insulating properties and good heat conductivity are used, Preferably solve heat conduction, the heat dissipation problem of LED illuminator.
It is inserted into point type LED railway signal lamps to encapsulate using heat conduction, insulating cement, not only increases heat dissipation problem, and strengthen Barrier propterty under severe conditions
Point type LED railway signal lamps are inserted into, can be exchanged with the halogen lamp that present railway uses, a large amount of maintenance costs can be saved And the energy
It is inserted into the lighting that point type LED railway signal lamps can be formed with traditional BX-34 transformers and filament transfer relay Unit is directly connected to use.
Point type LED railway signal lamps are inserted into, can be directly connected to use with the lighting unit under Ministry of Railways newest standards
Insertion point type LED railway signal lamps can be used for the old line transformation of railway(As BX-34 exchanges lighting system)Again may be used For railway new route(Meet the lamp circuit of Ministry of Railways's newest standards).
Brief description of the drawings
Fig. 1 is present invention insertion point type LED light source lamp front view.
Fig. 2 is railway special signal plug-in type point type LED light source lamp left view of the present invention.
Fig. 3 is railway special signal plug-in type point type LED light source lamp right view of the present invention.
Fig. 4 is present invention insertion point type LED railway signal lamps and the current circuit circuit connection diagram of railway.Dotted line frame A is prison Indoor current relay J1 is controlled, lighting unit is exchanged in dotted line frame B outside lights mechanism, dotted line frame C is inserted into point type for the present invention LED railway signal lamps.
Embodiment
AC power is now used with railway referring to the drawings 1-4 insertion point type LED railway signal lamps(Exchange lighting list Member)It is formed by connecting.
This insertion point type LED railway signal lamps include build-in lighting circuit plate, radiator 1, inner sleeve 2, aluminium alloy protective cover 3rd, mica insulation heat-conducting plate(Micarex)4th, point type LED shine king light 5, point type LED shine secondary lamp 6, prefocus plate lamp cap 7, focus Disk locating slot 8, heat conduction aluminum substrate 9The insertion point type LED railway signal lamps king light and independent each other two of secondary lamp.It is described Prefocus plate lamp cap 7 with differentiate hole.
The radiator 1 uses gilled radiator, and heat conduction aluminum substrate mounting plane 10 is provided with the side of radiator 1, Three M2.5 screw holes that heat conduction aluminum substrate 9 is fixedly mounted are provided with heat conduction aluminum substrate mounting plane 10.Heat conduction aluminum substrate 9 is installed On the heat conduction aluminum substrate mounting plane 10 of radiator, thermal plastic insulation is scribbled between heat conduction aluminum substrate 9 and radiator, and with 3 M2.5 screws are fixed;King light 5 and secondary lamp 6 are installed on heat conduction aluminum substrate 9;Mica insulation is housed outside 1 side of radiator Heat-conducting plate(Micarex)4, in mica insulation heat-conducting plate(Micarex)4 outsides are equipped with aluminium alloy protective cover 3, and lamp cap inner sleeve 2 is mounted in 1 lower part of radiator.Prefocus plate lamp cap 7 is fixed on the outside of lamp cap inner sleeve 2.There is a positioning on 7 top of prefocus plate lamp cap Groove 8, matches for being inserted into point type LED railway signal lamps with the prefocus plate fixed bit tip.In mica insulation heat-conducting plate(Micarex)In 4 Portion is provided with light tank, and the railway signal lamp light for king light 5, secondary lamp 6 to be sent transmits.
The build-in lighting circuit plate of point type LED railway signal lamps is inserted into by built-in king light lamp circuit plate 11 and built-in secondary lamp The king light of point type LED railway signal lamps and secondary lamp are inserted into lamp circuit plate 12, respectively control.Built-in 11 He of king light lamp circuit plate Built-in pair lamp lamp circuit plate 12 is separately mounted to both sides in radiator 1.
The power supply pole of different colours high temperature resistant wire and prefocus plate lamp cap 7 is respectively adopted in the king light 5 and secondary 6 cathode of lamp The high temperature resistant wire that same color is respectively adopted in point connection, king light and secondary lamp anode is connected with lamp cap inner sleeve 2.
The insertion point type LED railway signal lamps, king light and secondary lamp are independent mutually, its lamp circuit is also independent mutually.Point Circuit for lamp is by protection circuit part, power rectifier circuit part, voltage sample circuit part, threshold voltage processing and control electricity Road, LED drive parts composition.
Protect that circuit includes king light protection circuit and secondary lamp protects two parts of circuit, be independent mutually between them:
(1)It is fuse to be inserted into point type railway signal lamp king light protection circuit(Conventional fuse silk)B10 and fuse(Fast thawing Fuse)B1、B2、B3、B4、B5.When rectifying block W1 is short-circuit, B1 fuses, and insertion point type LED railway signal lamps king light 5 is turned off the light, Relay J2 discharges, and secondary lamp 6 is lighted and alerted.As long as illuminator LED1, LED2, LED3, LED4, LED5 in king light, have one There is short circuit or breaking fuse in road(Quick-acting fuse)B1, B2, B3, B4, B5 will fuse in succession.Relay J2 lines bag electricity Stream is less than 40MA.KJ2 discharges(Connect)Secondary lamp is lighted and alerted.
(2)It is fuse to be inserted into point type LED railway signal lamp pairs lamp protection circuit(Conventional fuse silk)B11 and fuse (Quick-acting fuse)B6, B7, B8, B9, when rectification bridge block W2 is short-circuit, B1 fuses, and secondary lamp is turned off the light and prime J1 line bags are less than 40MA, discharges and alerts, and KJ2 is also in closure alarm status.As long as illuminator LED6, LED7, LED8, LED9 in secondary lamp have one There is the situation of short circuit or open circuit, fuse in road(Quick-acting fuse)B5, B6, B7, B8 relays J1 that will fuse in succession are released Put, alert, J2 yet maintains closure alarm status at this time.
(3)Power rectifier circuit part, including insertion point type LED railway signal lamp king light rectifier cell W1 and LED railways Its effect of signal lamp pair lamp rectifier cell W2 is to provide DC power supply for lamp circuit
Voltage sample circuit part, the king light part of insertion point type LED railway signal lamps are electric in this lighting for R1, R3, D1 R1, R2 divider resistance in road, the parameter of R1, R3, D1 determine the voltage swing of the control pole G points of field-effect tube T3.It is inserted into point type The secondary lamp part of LED railway signal lamps is that R4, D2, R5 R4, R5 in this lamp circuit are divider resistance.The parameter of R4, R5, D2 Determine the voltage swing of field-effect tube T4 control poles G points.
Threshold voltage processing and control circuit part, insertion point type LED railway signal circuit for lamp king lights and secondary lamp thresholding electricity It is respectively field-effect tube T3, T4 element to press process part.Scene effect tube voltage control terminal G1 points and current potential size on G2 points, Determine the size of threshold voltage, also determine that power transformer BT input terminal voltages input great alternating voltage, this insertion Point type LED electroluminescent lamps just start shinny.
Threshold voltage processing and control circuit part
(1)R2, R7, T1 composition insertion point type LED railway signal lamp control drive circuits, R2, which rises, adjusts LED main lamp currents Size acts on, and R7 is negative feedback resistor, rises and stablizes this insertion point type LED railway signal lamp functions of current.
(2) R6, R8, T2 composition insertion point type LED railway signal lamp pairs lamp control, drive circuit R6 resistance, which rises, adjusts LED The pair that shines lamp current magnitude, R8 are secondary lamp negative feedback, serve and stablize LED railway signal lamp pair lamp currents.
AC power power pack is that railway is original, it is impossible to is changed.
AC power power pack is made of two parts.I.e.:In dotted line frame(A)For current relay J1 and dotted line frame B interior power transformers BT, electric current relay J2 are formed.
The rectifier bridge W1 and W2 is KBP310.
The field-effect tube T3 and T4 is 20N60C.
The triode T1 and T4 is BU406.
Insertion point type LED railway signals lamp control circuit is made of king light circuit part and secondary circuit for lamp part.
King light circuit part is made of king light lamp circuit and king light LED luminous components.
King light lamp circuit includes king light protection circuit, king light power rectifier circuit, king light voltage sample circuit, king light door Voltage limit control and treatment circuit, king light LED lamp drive circuit.
King light protection circuit includes fuse B10, fuse B1, fuse B2, fuse B3, fuse B4, fuse B5。
King light power rectifier circuit is made of rectifier cell W1, using bridge rectifier block.
King light voltage sample circuit is made of resistance R1, zener diode D1, resistance R3.
The processing of king light threshold voltage uses field-effect tube T3 with control circuit.
King light LED lamp drive circuit is made of resistance R2, resistance R7, triode T1.
King light LED light luminous component is by illuminator LED1, illuminator LED2, illuminator LED3, illuminator LED4, illuminator LED5 is formed.
It is inserted into the secondary circuit for lamp part of point type LED railway signal lamps:
Secondary circuit for lamp part is made of secondary lamp lamp circuit and secondary lamp LED luminous components.
Secondary lamp lamp circuit includes secondary lamp and protects circuit, secondary lamp power rectifier circuit, secondary modulating voltage sample circuit, secondary lamp door Voltage limit processing and control circuit, secondary lamp LED drive circuit.
Secondary lamp protection circuit includes fuse B11, fuse B6, fuse B7, fuse B8, fuse B9.
Secondary lamp power rectifier circuit is made of rectifier cell W2, using bridge rectifier block.
Secondary modulating voltage sampling part is made of resistance R4, zener diode D2, resistance R5.
Secondary lamp threshold voltage processing uses field-effect tube T4 with control circuit.
Secondary lamp LED light drive part is made of resistance R6, resistance R8, triode T2.
Secondary lamp LED light luminous component is made of illuminator LED6, illuminator LED7, illuminator LED8, illuminator LED9.
In the king light lamp circuit of described insertion point type LED railway signal lamps, one end of protection element fuse B10 with Prefocus plate lamp cap left side pad 13 connects, and the protection element B10 other ends are connected with the ac input end of rectifier cell W1, rectification member The part exchange input other end is connected with inner sleeve 2.
Rectifier cell in the king light lamp circuit(Rectifier bridge)The anode 6 of W1 connects the S poles of field-effect tube T3, rectification member Part(Rectifier bridge)W1 cathodes 7 are connected to one end of resistance R1, and the other end 10 of resistance R1 is connected with zener diode D1 anode, surely Pressure diode D1 cathodes are connected with resistance R3 one end 11.
The control pole G of thresholding control element field-effect tube T3 is connected with voltage-stabiliser tube D1 cathodes in king light lamp circuit, field effect Should pipe T3 S poles and rectifier cell(Rectifier bridge)The anode 6 of W1 connects, and the D ends of T3 are with the feedback resistance R7's in drive circuit One section of connection, the other end of R7 are connected with the emitter 23 of triode T1, and the base stage of T1 is connected with resistance R2 one end 14, resistance R2 The other end be connected with cathode rectifier 7, triode T1 collectors 22 are connected with test point pad b, e, g, i, k of king light (And even).
Fuse on the insertion point type LED railway signal lamp king lights(Quick-acting fuse)16 ends of B1, fuse B2 17 ends, 18 ends of fuse B3,19 ends of fuse B4,20 one end of B5 be connected after being connected with the cathode 7 of W1, fuse Device B1, fuse B2, fuse B3, fuse B4, fuse B5 the other end respectively it is corresponding be connected to illuminator LED1, shine Body LED2, illuminator LED3, illuminator LED4, the cathode of illuminator LED5, illuminator LED1, illuminator LED2, illuminator LED3, illuminator LED4, anode difference connecting test pad a, d, f, h, j of illuminator LED5.
In the secondary circuit for lamp part of described insertion point type LED railway signal lamp, the one of secondary lamp protection element fuse B11 End 3 is connected with pad 14 on the right of prefocus plate lamp cap, the other end and rectifier cell of secondary lamp protection element fuse B11(Rectifier bridge) The ac input end 4 of W2 connects, rectifier cell(Rectifier bridge)Another ac input end of W2 is connected with inner sleeve 2.
In the secondary lamp lamp circuit of the insertion point type LED railway signal lamps, rectifier cell W2 anode 8 and field-effect tube T4 S levels connection, rectifier cell(Rectifier bridge)W2 cathodes 9 are connected with one end of resistance R4, the other end 12 and the voltage stabilizing two of resistance R4 Pole pipe D2 anode connect, and zener diode D2 pipes cathode is connected with resistance R5 one end 13, the rectification of the resistance R5 other ends and secondary lamp Element(Rectifier bridge)The negative terminal 8 of W2 connects.
The secondary lamp threshold voltage processing and the control pole G and zener diode of field-effect tube T4 in secondary lamp control circuit The cathode 13 of D2 connects, the S levels and rectifier cell of field-effect tube T4(Rectifier bridge)W2 anode 8 connect, the D poles of field-effect tube T4 with Negative feedback resistor R8 one end connects in the drive circuit of secondary lamp, and the negative feedback resistor R8 other ends 25 and triode T2 transmitting collection connects Connect, triode T2 base stages are connected with resistance R6 one end 15, the resistance R6 other ends and rectifier cell(Rectifier bridge)W2 anodes 9 connect, Pad m, o, g, u point of the collector 24 of triode T2 respectively with secondary lamp test point is connected.
Pair lamp part fuse(Quick-acting fuse)26 ends of B6,27 ends of fuse B7,28 ends of fuse B8, After 29 ends of fuse B9 are connected in parallel, with rectifier cell(Rectifier bridge)The cathode 9 of W2 connects.The other end and hair of fuse B6 Body of light LED6 cathodes connect, and the other end of fuse B7 is connected with illuminator LED7 cathodes, and the other end of fuse B8 is with shining Body LED8 cathodes connect.The other end of fuse B9 is connected with illuminator LED9 cathodes.Illuminator LED6 anode and test spot welding Disk L connections, illuminator LED7 anode are connected with test point pad N, and illuminator LED8 anode are connected with test point pad p, are shone Body LED9 anode are connected with test point welded disc I.
Alternating current flow pattern relay J1, operating current are more than or equal to exchange 100MA, and release is less than exchange 40MA.
Alternating current flow pattern relay J2, operating current are more than or equal to 1.5ma, and release is less than 40ma.
The fuse B10 and fuse B10 uses commercially available fuse(Fuse).
Described fuse B1, B2, B3, B4, B5, B6, B7, B8 and the B9 uses commercially available fastp-acting fuse(Fast thawing insures Silk).
The present invention is a kind of special plug-in type point type LED light source of railway signal, it is characterised in that insertion point type LED light source lamp Its built-in control lamp circuit.This insertion point type LED railway signal lamp can be used for the lighting unit for meeting railway ministerial standard.Really The LED light source lamp under the conditions of former circuit and lamp mechanism is not changed is realized to exchange with halogen lamp.
The insertion point type LED railway signal lamps are not changing the original connecting line of existing railway, in color-light signal mechanism Original halogen lamp is pulled up on the basis of outer lens and focus-fixing disk lamp holder and directly uses plug-in type point type LED railway signal lamps instead, scene Using without transforming existing signal lamp mechanism and lamp circuit.
The insertion point type LED railway signal lamps can be formed with traditional BX-34 transformers and filament transfer relay Lighting unit be directly connected to use.
The insertion point type LED railway signal lamps, can be directly connected to use with the lighting unit of railway ministerial standard.

Claims (9)

1. one kind insertion point type LED railway signal lamps, it is characterised in that:Including in build-in lighting circuit plate, radiator, lamp cap Set, mica insulation heat-conducting plate, outer cover, illuminator, heat conduction aluminum substrate and prefocus plate lamp cap;
Heat conduction aluminum substrate mounting plane is provided with the side of radiator, thermal conductivity aluminum matrix is set on heat conduction aluminum substrate mounting plane Plate mounting hole, heat conduction aluminum substrate are installed on the heat conduction aluminum substrate mounting plane that radiator is set, and king light and secondary lamp are installed on and lead On hot aluminum substrate, mica insulation heat-conducting plate is housed outside radiator side, aluminium alloy is housed outside mica insulation heat-conducting plate Protective cover, is sleeved on bottom radiator in lamp cap, prefocus plate lamp cap is installed on lamp cap outside of inner cover;
Build-in lighting circuit plate is made of built-in king light lamp circuit plate and built-in secondary lamp lamp circuit plate, controls insertion point respectively The king light of formula LED railway signal lamps and secondary lamp;
Insertion point type LED railway signals lamp control circuit is made of king light circuit part and secondary circuit for lamp part;
King light circuit part is made of king light lamp circuit and king light LED luminous components;King light lamp circuit is protected including king light Circuit, king light power rectifier circuit, king light voltage sample circuit, king light threshold voltage control and treatment circuit and king light LED light are driven Dynamic circuit;
King light protection circuit includes fuse B10, fuse B1, fuse B2, fuse B3, fuse B4 and fuse B5; King light power rectifier circuit is made of rectifier cell W1;King light voltage sample circuit is by resistance R1, zener diode D1 and resistance R3 is formed;King light threshold voltage control and treatment circuit uses field-effect tube T3;King light LED lamp drive circuit is by resistance R2, resistance R7 and triode T1 compositions;King light LED light luminous component is by illuminator LED1, illuminator LED2, illuminator LED3, illuminator LED4 and illuminator LED5 compositions;
Secondary circuit for lamp part is made of secondary lamp lamp circuit and secondary lamp LED luminous components;Secondary lamp lamp circuit includes secondary lamp and protects Circuit, secondary lamp power rectifier circuit, secondary modulating voltage sample circuit, secondary lamp threshold voltage control and treatment circuit and secondary lamp LED drivings Circuit;
Secondary lamp protection circuit includes fuse B11, fuse B6, fuse B7, fuse B8 and fuse B9;Secondary lamp power supply is whole Current circuit is made of rectifier cell W2;Secondary modulating voltage sample circuit is made of resistance R4, zener diode D2 and resistance R5;It is secondary The processing of lamp threshold voltage uses field-effect tube T4 with control circuit;Secondary lamp LED drive circuit is by resistance R6, resistance R8 and triode T2 is formed;Secondary lamp LED light luminous component is made of illuminator LED6, illuminator LED7, illuminator LED8 and illuminator LED9;
In the king light lamp circuit of the insertion point type LED railway signal lamps, one end of protection element fuse B10 is with focusing The pad connection of the disk lamp cap left side, the protection element fuse B10 other ends are connected with the ac input end of rectifier cell W1, rectification member The part W1 exchange input other ends are connected with inner sleeve;
The S poles of the anode connection field-effect tube T3 of rectifier cell W1, the connection of rectifier cell W1 cathodes in the king light lamp circuit In resistance R1 one end, the other end of resistance R1 is connected with zener diode D1 anode, zener diode D1 cathodes and resistance R3 mono- End connection;
The control pole G of thresholding control element field-effect tube T3 is connected with voltage-stabiliser tube D1 cathodes in king light lamp circuit, field-effect tube The S poles of T3 are connected with the anode of rectifier cell W1, and the D ends of field-effect tube T3 connect with one end of the feedback resistance R7 in drive circuit Connect, the other end of feedback resistance R7 is connected with the emitter of triode T1, and the base stage of triode T1 is connected with resistance R2 one end, electricity The other end of resistance R2 is connected with rectifier cell W1 cathodes, test point pad b, e, g, i, k phase of triode T1 collectors and king light Connection;
The end of fuse B1 being inserted on point type LED railway signal lamp king lights, one end of fuse B2, the one of fuse B3 End, one end of fuse B4, one end of fuse B5 are connected after being connected with the cathode 7 of rectifier cell W1, and fuse B1, melt Disconnected device B2, fuse B3, fuse B4, fuse B5 the other end respectively it is corresponding be connected to illuminator LED1, illuminator LED2, Illuminator LED3, illuminator LED4, the cathode of illuminator LED5, illuminator LED1, illuminator LED2, illuminator LED3, shine Anode difference connecting test point pad a, d, f, h, j of body LED4, illuminator LED5;
In the secondary lamp lamp circuit of the insertion point type LED railway signal lamps, one end of secondary lamp protection element fuse B11 is with determining Pad connection on the right of burnt disk lamp cap, the other end of secondary lamp protection element fuse B11 connect with the ac input end of rectifier cell W2 Connect, another ac input end of rectifier cell W2 is connected with the inner sleeve;
In the insertion point type LED railway signal lamp pair lamp lamp circuits, the S cascades of rectifier cell W2 anode and field-effect tube T4 Connect, rectifier cell W2 cathodes are connected with one end of resistance R4, and the other end of resistance R4 is connected with zener diode D2 anode, voltage stabilizing Diode D2 cathodes are connected with resistance R5 one end, and the resistance R5 other ends are connected with the anode of the rectifier cell W2 of secondary lamp;
The processing of secondary lamp threshold voltage and the cathode of the control pole G and voltage-stabiliser tube D2 of field-effect tube T4 in control circuit connects Connect, the S levels of field-effect tube T4 are connected with rectifier cell W2 anode, and the D poles of field-effect tube T4 are anti-with being born in the drive circuit of secondary lamp Feed resistance R8 one end connections, the negative feedback resistor R8 other ends are connected with triode T2 emitters, triode T2 base stages and resistance R6 One end connects, and the resistance R6 other ends are connected with rectifier cell W2 cathodes, the collector of triode T2 respectively with secondary lamp test spot welding Disk M, O, G, U point connect;
One end of the pair circuit for lamp part fuse B6, one end of fuse B7, one end of fuse B8, the one of fuse B9 After end is connected in parallel, it is connected with the cathode of rectifier cell W2;The other end of fuse B6 is connected with illuminator LED6 cathodes, fusing The other end of device B7 is connected with illuminator LED7 cathodes, and the other end of fuse B8 is connected with illuminator LED8 cathodes, fuse The other end of B9 is connected with illuminator LED9 cathodes, and illuminator LED6 anode are connected with test point pad L, illuminator LED7 anode It is connected with test point pad N, illuminator LED8 anode are connected with test point pad P, and illuminator LED9 anode are spot welded with test Disk I connections.
2. insertion point type LED railway signal lamps according to claim 1, it is characterised in that:Built-in king light lamp circuit plate Both sides in radiator are separately mounted to built-in secondary lamp lamp circuit plate.
3. insertion point type LED railway signal lamps according to claim 1, it is characterised in that:King light and secondary lamp are by multiple cores Piece is integrated into high-capacity LED illuminator composition, and king light and secondary lamp are illuminating source independent mutually.
4. insertion point type LED railway signal lamps according to claim 1, it is characterised in that:Set on prefocus plate lamp cap top There is lamp cap locating slot, prefocus plate is positioned at for being inserted into the signal lamp installation of point type LED roads.
5. insertion point type LED railway signal lamps according to claim 1, it is characterised in that:The king light and secondary lamp Cathode is respectively adopted different colours high temperature resistant wire and is connected with the power supply limit of prefocus plate lamp cap, the anode difference of king light and secondary lamp It is connected using the high temperature resistant wire of same color with lamp cap inner sleeve.
6. insertion point type LED railway signal lamps according to claim 1, it is characterised in that:Power rectifier circuit uses bridge Formula rectifying block.
7. insertion point type LED railway signal lamps according to claim 1, it is characterised in that:The insertion point type LED iron Road signal lamp is not changing the original connecting line of existing railway, is pulled out in color-light signal mechanism on the basis of outer lens and focus-fixing disk lamp holder Original halogen lamp directly uses plug-in type point type LED railway signal lamps instead down, and onsite application is without to existing signal lamp mechanism and point Circuit for lamp is transformed.
8. insertion point type LED railway signal lamps according to claim 1, it is characterised in that:It is inserted into point type LED railway signals The lighting unit that lamp can be formed with BX-34 transformers and filament transfer relay is directly connected to use.
9. insertion point type LED railway signal lamps according to claim 1, it is characterised in that:The insertion point type LED iron Road signal lamp and the lighting unit of railway ministerial standard are directly connected to use.
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