CN105387289B - A kind of modified winding structure composite pipe and its preparation process - Google Patents

A kind of modified winding structure composite pipe and its preparation process Download PDF

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Publication number
CN105387289B
CN105387289B CN201510812332.4A CN201510812332A CN105387289B CN 105387289 B CN105387289 B CN 105387289B CN 201510812332 A CN201510812332 A CN 201510812332A CN 105387289 B CN105387289 B CN 105387289B
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Prior art keywords
winding
pipe
wall
follow
reinforcing strip
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CN105387289A (en
Inventor
郁世超
周茂振
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Hongsheng Plastics Hangzhou Co ltd
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Hongsheng Plastic (hangzhou) Co Ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L9/00Rigid pipes
    • F16L9/16Rigid pipes wound from sheets or strips, with or without reinforcement
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L57/00Protection of pipes or objects of similar shape against external or internal damage or wear
    • F16L57/02Protection of pipes or objects of similar shape against external or internal damage or wear against cracking or buckling

Abstract

The present invention relates to plastic pipe technical fields, and in particular to a kind of modified winding structure composite pipe and its preparation process.The composite pipe includes interior pressure-bearing pipe, the winding wall pipe being wrapped in interior pressure-bearing pipe outer wall, the winding pipe outside winding wall pipe, reinforcing strip, the reinforced pipe between winding pipe and outermost clad between winding pipe, the winding wall pipe is wrapped in interior pressure-bearing pipe outer wall by winding band and is formed, the section of winding pipe is closed semi-circular structure, and winding inner tube is equipped in winding pipe.The preparation process is slidably connected in different fixing axles respectively by wall device, winding pipe follow-up device, reinforcing strip follow-up device and reinforced pipe follow-up device is wound, and fixing axle is parallel with the center bearing bracket of interior pressure-bearing pipe institute fixing support rack, above-mentioned all devices carry out simultaneously.Composite pipe ring stiffness prepared by the present invention is larger, bearing capacity is strong, and the radius of winding structure composite pipe is expanded on the basis of rigidity improves.

Description

A kind of modified winding structure composite pipe and its preparation process
Technical field
The present invention relates to plastic pipe technical fields, and in particular to a kind of modified winding structure composite pipe and its system Standby technique.
Background technique
Structure-wall pipe material belongs to chemical building material field, be with mould Dai Gang, with mould for cement regeneration product, be widely used in Municipal drainage, remote low-pressure water delivery, mine and chemical industry draining, irrigation and water conservancy irrigation and the production of ventilation shaft and pressure vessels for the chemical industry Deng, to save the energy, reduce pollution, protection environment it is significant.Winding structure wall pipe currently on the market is mainly complete Plastotype winding structure wall pipe, full-plastic winding structure wall pipe have preferable low temperature resistant brittleness and high welding performance, Toughness is preferable, and boundary of works area is extensive, and applicable ability is strong, and service life can also reach 50 years.But due to existing full-plastic knot Structure wall tube material generally includes tube wall and the reinforcing rib along outer surface of tube wall helical arrangement, and tube wall is single to use high density polyethylene (HDPE) Or polypropylene material hot extrusion is Wrapping formed, reinforcing rib includes polypropylene backbone pipe and the height that is coated on outside polypropylene backbone pipe Density polyethylene.On the one hand, the tubing of this structure, to guarantee the equidistant winding of outer layer reinforcing rib, the diameter of inner tube is not It is preferably excessive, otherwise not only can because pipe surface be formed by ripple it is too deep due to influence the winding position of outer layer reinforcing rib, lead to product Appearance is irregular, and directly affects the intensity of tubing.On the other hand, the tubing of this structure, material of main part are poly- for high density Ethylene and polypropylene, level is single, is limited by elasticity modulus of materials, with its ring stiffness of the increase of structure-wall pipe material caliber It can reduce rapidly, the diameter of tubing is caused to should not be too large, limit the application of product.
Still further aspect, current structure-wall pipe material are all tube wall main body and end integrated molding, increase in this way for As a result the tubing of production high-strength big-diameter leads to the materials of tubing presently mainly by increasing materials to improve intensity Greatly, the weight weight of product, product it is at high cost.
Summary of the invention
It is an object of the present invention to provide a kind of modified winding structure composite pipe and its preparation processes, to solve The problem of ring stiffness of current structure-wall pipe material is not high, bearing capacity is poor and thus limits the caliber range of tubing.
In order to achieve the above object of the invention, the invention adopts the following technical scheme:
A kind of modified winding structure composite pipe, including interior pressure-bearing pipe, the winding being wrapped in interior pressure-bearing pipe outer wall Wall pipe, the winding pipe outside winding wall pipe, reinforcing strip, the reinforced pipe between winding pipe and outermost packet between winding pipe Coating, the winding wall pipe are wrapped in interior pressure-bearing pipe outer wall by winding band and are formed, and the section of winding pipe is closed semicircle knot Structure, winding pipe is interior to be equipped with winding inner tube.
Preferably, it is equipped in the internal layer of the winding band and reinforces skeleton;The reinforcement skeleton is by more reinforced wires It is intertwined to form netted.
Preferably, the winding inner tube is structure as a whole with winding pipe, and is equipped with inside winding pipe and reinforces skeleton, Reinforce skeleton be set on the circular arc of winding inner tube and winding inner tube on, the reinforcement skeleton is interweaved shape by more reinforced wires It reticulates.
A kind of preparation process of modified winding structure composite pipe, specifically includes the following steps:
The preparation of A tubing main body:
(1) interior pressure-bearing pipe is squeezed out using extruder first, and interior pressure-bearing pipe is fixed on support frame;Support frame as described above packet Centre frame is included, several telescopic rods on centre frame, and arc surface corresponding with telescopic rod, the arc surface form a cylinder Shape, described telescopic rod one end are fixed with centre frame, and the other end drives circular arc to do stretching motion in axis direction;Then support frame will Interior pressure-bearing pipe is supported;
(2) it is then spirally wound on the outer wall of pressure-bearing pipe using winding wall device by band is wound, and forms winding wall pipe, The winding wall device includes winding band follow-up device and rolling depressor, and winding band follow-up device draws winding band, and rolling depressor is placed in winding After band follow-up device roll bonding will be carried out between winding band and winding band;
(3) simultaneously spiral winding is spaced in winding wall pipe outer wall using winding pipe follow-up device;
(4) one layer of reinforcing strip is wound using reinforcing strip follow-up device between the winding pipe of interval spiral surrounding, it is described to add The width of strong band is greater than the interval between winding pipe, and between winding pipe, the both sides of reinforcing strip are pressed together at the middle part of reinforcing strip On winding pipe, then reinforcing strip and winding wall pipe and winding pipe are pressed using reinforcing strip cover;
(5) reinforced pipe follow-up device spiral surrounding is used in the reinforcing strip between the winding pipe for being located at interval spiral surrounding Reinforced pipe;
(6) it is wrapped around layer in outermost layer;And use pressing device by clad and the above-mentioned tubing wall pressure being formed by It closes;
The preparation of B end socket:
(7) end socket is prepared using winding process, the end socket includes having the bellmouth end socket of bellmouth and having inserting for socket Then mouth end socket carries out thermo-fuse to bellmouth end socket and inlays;Thermo-fuse is wavy copper wire;
The combination of C tubing main body and end socket:
(8) both ends of the tubing main body of above-mentioned preparation are carried out to welding or hot binding with two kinds of end sockets respectively, by envelope The connection of head, is prepared a kind of modified winding structure composite pipe.
Preferably, support frame as described above rotates around centre frame, and makees radial move along the direction of centre frame It is dynamic;It is opposite with the winding pipe follow-up winding direction of device to wind wall device.
Preferably, the winding wall device, winding pipe follow-up device, reinforcing strip follow-up device and reinforced pipe follow-up Device carries out simultaneously.
Preferably, the winding wall device, winding pipe follow-up device, reinforcing strip follow-up device and reinforced pipe follow-up Device is slidably connected to respectively in different fixing axles, and fixing axle is parallel with center bearing bracket.
Preferably, the follow-up device in the winding wall device is wound band is wound, winding band and winding band Between overlapping widths be 0.5-2cm;The rolling depressor is pressure roll, and the pressure that the pressure roll applies is 0.2-0.5Mpa.
Preferably, reinforcing strip cover bottom interval is set there are two idler wheel, and idler wheel spacing and winding pipe are between Every matching, two idler wheel middle upper parts are equipped with a spill wheel, and the spill wheel and winding pipe match.Idler wheel and spill wheel are combined into Just become an individually wheel after one.
The invention has the benefit that
1 ring stiffness is larger;
2 bearing capacities are strong;
3 production streamlineds, operation quickly, improve speed of production;
4 expand the radius of winding structure composite pipe on the basis of rigidity improves.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of modified winding structure composite pipe of the invention;
Fig. 2 is the apparatus structure schematic diagram of preparation process of the present invention;
Fig. 3 is a kind of structural schematic diagram of support frame of the present invention;
Fig. 4 is a kind of structural schematic diagram of reinforcing strip cover of the present invention bottom;
Fig. 5 is a kind of structural schematic diagram of present invention winding band;
Fig. 6 is a kind of structural schematic diagram of winding pipe of the present invention.
In figure: pressure-bearing pipe in 1,2 winding wall pipes, 3 winding pipe, 4 reinforcing strips, 5 reinforced pipes, 6 clads, 7 winding inner tubes, 8 Band is wound, 9 reinforce skeleton, 10 reinforced wires, 101 support frames, 102 centre frames, 103 telescopic rods, 104 arc surfaces, 201 winding walls It sets, 202 winding band follow-up devices, 203 rolling depressors, 301 winding pipe follow-up devices, 401 reinforcing strip follow-up devices, 402 reinforcements are with pressure Clutch, 403 idler wheels, 404 spill wheels, 501 reinforced pipe follow-up devices, 601 pressing devices, 701 fixing axles.
Specific embodiment
Below by specific embodiment the technical scheme of the present invention will be further described explanation.
Embodiment:
A kind of modified winding structure composite pipe as shown in Fig. 1, Fig. 5 and Fig. 6, including interior pressure-bearing pipe 1, is wrapped in Winding wall pipe 2 on interior 1 outer wall of pressure-bearing pipe, the reinforcing strip 4 between winding pipe 3, is located at winding at the winding pipe 3 outside winding wall pipe 2 Reinforced pipe 5 and outermost clad 6 between pipe 3, the winding wall pipe 2 are wrapped in interior pressure-bearing pipe outer wall by winding band 8 It forms, the section of winding pipe 3 is closed semi-circular structure, and winding inner tube 7 is equipped in winding pipe 3.In the internal layer of the winding band Equipped with reinforcement skeleton;The reinforcement skeleton 9 is intertwined to form netted by more reinforced wires 10.The winding inner tube 7 and winding Pipe 3 is structure as a whole, and is equipped with inside winding pipe 3 and reinforces skeleton 9, reinforces skeleton 9 and is set on the circular arc of winding inner tube 7 and twines In inner tube 7, the reinforcement skeleton 9 is intertwined to form netted by more reinforced wires 10.
The preparation process of the modified winding structure composite pipe, specifically includes the following steps: (in conjunction with Fig. 2, Fig. 3 Fig. 4 It is shown)
The preparation of A tubing main body:
(1) interior pressure-bearing pipe is squeezed out using extruder first, and interior pressure-bearing pipe is fixed on support frame;Support frame as described above packet Centre frame is included, several telescopic rods on centre frame, and arc surface corresponding with telescopic rod, the arc surface form a cylinder Shape, described telescopic rod one end are fixed with centre frame, and the other end drives circular arc to do stretching motion in axis direction;Then support frame will Interior pressure-bearing pipe is supported;Support frame as described above rotates around centre frame, and moves radially along the direction of centre frame;It twines It is opposite with the winding pipe follow-up winding direction of device around wall device;
(2) it is then spirally wound on the outer wall of pressure-bearing pipe using winding wall device by band is wound, and forms winding wall pipe, The winding wall device includes winding band follow-up device and rolling depressor, and winding band follow-up device draws winding band, and rolling depressor is placed in winding After band follow-up device roll bonding will be carried out between winding band and winding band;Follow-up device in the winding wall device brings winding into Row winding, the overlapping widths between winding band and winding band are 0.5-2cm;The rolling depressor is pressure roll, and the pressure roll is applied The pressure added is 0.2-0.5Mpa;
(3) simultaneously spiral winding is spaced in winding wall pipe outer wall using winding pipe follow-up device;
(4) one layer of reinforcing strip is wound using reinforcing strip follow-up device between the winding pipe of interval spiral surrounding, it is described to add The width of strong band is greater than the interval between winding pipe, and between winding pipe, the both sides of reinforcing strip are pressed together at the middle part of reinforcing strip On winding pipe, then reinforcing strip and winding wall pipe and winding pipe are pressed using reinforcing strip cover;Reinforcing strip cover bottom Two idler wheels, idler wheel spacing and winding pipe is equipped at intervals with to match around interval, two idler wheel middle upper parts are equipped with a spill wheel, The spill wheel and winding pipe match;
(5) reinforced pipe follow-up device spiral surrounding is used in the reinforcing strip between the winding pipe for being located at interval spiral surrounding Reinforced pipe;
(6) it is wrapped around layer in outermost layer;And use pressing device by clad and the above-mentioned tubing wall pressure being formed by It closes;
The preparation of B end socket:
(7) end socket is prepared using winding process, the end socket includes having the bellmouth end socket of bellmouth and having inserting for socket Then mouth end socket carries out thermo-fuse to bellmouth end socket and inlays;Thermo-fuse is wavy copper wire;
End using separation preparation, is finally mutually tied the main body of tubing and end socket by the present invention with main body using thermo-fuse It closes.
The combination of C tubing main body and end socket:
(8) both ends of the tubing main body of above-mentioned preparation are carried out to welding or hot binding with two kinds of end sockets respectively, by envelope The connection of head, is prepared a kind of modified winding structure composite pipe.
Winding wall device, winding pipe follow-up device, reinforcing strip follow-up device and reinforced pipe follow-up device are slidably connected respectively In in different fixing axles, and fixing axle is parallel with center bearing bracket, and above-mentioned all devices carry out simultaneously.

Claims (8)

1. a kind of modified winding structure composite pipe, which is characterized in that including interior pressure-bearing pipe (1), be wrapped in interior pressure-bearing pipe (1) the winding wall pipe (2) on outer wall, winding wall pipe (2) outer winding pipe (3), the reinforcing strip (4) between winding pipe (3), be located at Reinforced pipe (5) and outermost clad (6) between winding pipe (3), the winding wall pipe (2) are wrapped in by winding band (8) It is formed in interior pressure-bearing pipe outer wall, the section of winding pipe (3) is closed semi-circular structure, and winding inner tube is equipped in winding pipe (3) (7);
Its preparation process specifically includes the following steps:
The preparation of A tubing main body:
(1) interior pressure-bearing pipe is squeezed out using extruder first, and interior pressure-bearing pipe is fixed on support frame;During support frame as described above includes Heart frame, several telescopic rods on centre frame, and arc surface corresponding with telescopic rod, the arc surface form a cylindrical shape, institute It states telescopic rod one end to fix with centre frame, the other end drives circular arc to do stretching motion in axis direction;Then support frame is held interior Pressure pipe is supported;
(2) it is then spirally wound on the outer wall of pressure-bearing pipe using winding wall device by band is wound, and forms winding wall pipe, it is described Winding wall device includes winding band follow-up device and rolling depressor, and winding band follow-up device draws winding band, rolling depressor be placed in winding band with After into device roll bonding will be carried out between winding band and winding band;
(3) simultaneously spiral winding is spaced in winding wall pipe outer wall using winding pipe follow-up device;
(4) one layer of reinforcing strip, the reinforcing strip are wound using reinforcing strip follow-up device between the winding pipe of interval spiral surrounding Width be greater than winding pipe between interval, between winding pipe, the both sides of reinforcing strip are pressed together on winding at the middle part of reinforcing strip Then Guan Shang is pressed reinforcing strip and winding wall pipe and winding pipe using reinforcing strip cover;
(5) reinforced in the reinforcing strip between the winding pipe for being located at interval spiral surrounding using reinforced pipe follow-up device spiral surrounding Pipe;
(6) it is wrapped around layer in outermost layer;And clad and the above-mentioned tubing wall pressure being formed by are closed using pressing device;
The preparation of B end socket:
(7) end socket is prepared using winding process, the end socket includes the socket envelope for having the bellmouth end socket of bellmouth and having socket Then head carries out thermo-fuse to bellmouth end socket and inlays;Thermo-fuse is wavy copper wire;
The combination of C tubing main body and end socket:
(8) both ends of the tubing main body of above-mentioned preparation are carried out to welding or hot binding with two kinds of end sockets respectively, by end socket Connection, is prepared a kind of modified winding structure composite pipe.
2. a kind of modified winding structure composite pipe according to claim 1, which is characterized in that the winding band (8) it is equipped in internal layer and reinforces skeleton;The reinforcement skeleton (9) is intertwined to form netted by more reinforced wires (10).
3. a kind of modified winding structure composite pipe according to claim 1, which is characterized in that the winding inner tube (7) it is structure as a whole with winding pipe (3), and is equipped with inside winding pipe (3) and reinforces skeleton (9), the reinforcement skeleton (9) is by more Reinforced wire (10) is intertwined to form netted.
4. a kind of modified winding structure composite pipe according to claim 1, which is characterized in that support frame as described above encloses It rotates around centre frame, and is moved radially along the direction of centre frame;Wind the winding of wall device and winding pipe follow-up device It is contrary.
5. a kind of modified winding structure composite pipe according to claim 1, which is characterized in that the winding wall It sets, winding pipe follow-up device, reinforcing strip follow-up device and reinforced pipe follow-up device while carrying out.
6. a kind of modified winding structure composite pipe according to claim 1, which is characterized in that the winding wall Set, winding pipe follow-up device, reinforcing strip follow-up device and reinforced pipe follow-up device are slidably connected to respectively in different fixing axles, And fixing axle is parallel with center bearing bracket.
7. a kind of modified winding structure composite pipe according to claim 1, which is characterized in that the winding wall Follow-up device in setting is wound band is wound, and the overlapping widths between winding band and winding band are 0.5-2cm;The rolling depressor For pressure roll, the pressure that the pressure roll applies is 0.2-0.5Mpa.
8. a kind of modified winding structure composite pipe according to claim 1, which is characterized in that reinforcing strip cover Bottom interval is set there are two idler wheel, and idler wheel spacing and winding pipe match around interval, two idler wheel middle upper parts be equipped with one it is recessed Shape wheel, the spill wheel and winding pipe match.
CN201510812332.4A 2015-11-21 2015-11-21 A kind of modified winding structure composite pipe and its preparation process Active CN105387289B (en)

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Application Number Priority Date Filing Date Title
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CN105387289B true CN105387289B (en) 2019-01-11

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Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108050312A (en) * 2018-01-29 2018-05-18 安徽韵通管业有限公司 A kind of modified winding structure composite pipe and its preparation process
CN113024930B (en) * 2021-04-08 2022-08-12 四川潽鑫科技集团有限公司 MPHDPE winding structure wall pipe and processing technology thereof

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2883851Y (en) * 2006-01-26 2007-03-28 临沂市大通塑料管材有限公司 Tubing having polythane wound structural wall
CN201964047U (en) * 2011-01-31 2011-09-07 石家庄宝石克拉大径塑管有限公司 Goods font-shaped pipe material with polyethylene-wound structure
CN202580349U (en) * 2012-05-11 2012-12-05 山东融汇管通有限公司 Tube framework reinforced composite plastic tube
CN204692798U (en) * 2015-05-28 2015-10-07 湖北统塑管业有限公司 Be wound around in a kind of steel disc and strengthen structured wall popes
CN205207942U (en) * 2015-11-21 2016-05-04 郁世超 Improved generation winding arrangement wall recombination pipe

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Effective date of registration: 20181122

Address after: 311251 Tu Pu Dai village and Mu Ting Xu village, Lin Pu town, Xiaoshan District, Hangzhou, Zhejiang

Applicant after: HONGSHENG PLASTICS (HANGZHOU) CO.,LTD.

Address before: 311251 Japan's 1 Industrial Park, Xiaoshan, Hangzhou, Zhejiang

Applicant before: Yu Shichao

Applicant before: Zhou Maozhen

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PE01 Entry into force of the registration of the contract for pledge of patent right

Denomination of invention: An improved winding structure wall composite pipe and its preparation process

Effective date of registration: 20231108

Granted publication date: 20190111

Pledgee: Zhejiang Xiaoshan rural commercial bank Limited by Share Ltd. Lin Pu branch

Pledgor: HONGSHENG PLASTICS (HANGZHOU) CO.,LTD.

Registration number: Y2023980064552

PE01 Entry into force of the registration of the contract for pledge of patent right