Background technology
Refrigeration agent is the working medium completing refrigeration cycle in process of refrigeration, and the refrigeration agents used such as early stage air-conditioning and refrigerator are halohydrocarbon.But the discharge of this halogenate hydrocarbon refrigerant can destroy atmospheric ozone layer, refrigeration agent represents the destructiveness of the ozonosphere latent value (Ozonedepletionpotential is called for short ODP) that damages the ozone layer.Simultaneously, these halohydrocarbon are also one of inducements causing global warming, because the discharge of halogenate hydrocarbon refrigerant can cause Greenhouse effect, and then cause Global warming, its influence degree global warming potential (Globalwarmingpotential is called for short GWP) represents.
Before Montreal Agreement bookmark is ordered, automotive air-conditioning system is mainly using CFC12 as refrigeration agent, but the ODP value of this refrigeration agent is higher, and thus, according to Montreal Agreement book, CFC12 is that one-level is limited refrigeration agent.
Replace CFC12 to find new refrigerant, air conditioner industry has been made and having been studied widely, ites is desirable to develop the Biological process that ODP value is zero.In these researchs, the refrigeration agent HFC134a of E.I.Du Pont Company's exploitation is successfully applied in refrigeration industry.Due to the not chloride atom of HFC134a, and have good safety performance, meanwhile, the CFC12 refrigeration agent of physical properties also with traditional of this refrigeration agent is comparatively close, and thus the remodeling of refrigeration system is also than being easier to.Further, HFC134a heat transfer character is also more excellent than CFC12, and thus, in use, the consumption of HFC134a is also less, suitableeer as air conditioner refrigerating medium.
But, according to the requirement of the fluorine-containing greenhouse-gas control regulation that European Union has passed through, from 11 days January in 2011, European Union will forbid the refrigeration agent that the automative air conditioning of new production uses GWP value to be greater than 150, because the GWP value of the HFC134a refrigeration agent used in a large number is now 1300, so will be prohibited from using.Further, European Union specifies, from 1 day January in 2017, will forbid the refrigeration agent that all automative air conditionings use GWP value is greater than 150.Thus, automative air conditioning uses low GWP to obtain refrigeration agent will become trend and certainty.
U.S. Honeywell (Honeywell) company and E.I.Du Pont Company have developed jointly novel environment-friendly refrigerant R1234yf, and its chemical name is tetrafluoeopropene, and molecular formula is CF
3cF=CH
2, the GWP value of HFO-1234yf is 4, far below the regulation of European Union's automative air conditioning instruction.Thus R1234yf is more suitable for as automobile air-conditioning refrigeration medium, and it can be used as the performance of refrigeration agent also progressively to obtain accreditation.
Because novel environment-friendly refrigerant R1234yf is more and more introduced into automotive air-conditioning system, the exploitation of the material of the air conditioner rubber pipe thus matched is imperative.
But tear-resistant intensity and the withstand voltage sex change index of existing air conditioner rubber pipe inner glue layer material are not high, although it can meet the service requirements of existing R134a, and the work requirements of the Novel condensation media such as R1234yf cannot be met.
In view of this, special proposition the present invention.
Summary of the invention
The first object of the present invention is to provide a kind of R1234yf air-conditioner pipe hose lining composition.Add the beautiful powder of silicon in described composition as weighting agent, the resistance to tearing of obtained elastomeric material, withstand voltage sex change and resistance to elevated temperatures can be improved.Thus low, the withstand voltage sex change of the tear-resistant intensity of air conditioning hose inner layer material in prior art difference can be solved and resistance to elevated temperatures is poor, the technical problem of novel R1234yf working medium use needs cannot be met.
Second object of the present invention is the preparation method providing a kind of R1234yf air conditioning hose hose lining, adds the beautiful powder of weighting agent silicon, thus can improve the resistance to tearing of obtained elastomeric material and withstand voltage sex change in described method mixing step.
3rd object of the present invention is to provide a kind of R1234yf air-conditioner pipe, and elastomeric material obtained in the process of the present invention in described air-conditioner pipe, as inner glue layer material, thus can improve the resistance to tearing of sebific duct and withstand voltage sex change.
In order to realize above-mentioned purpose of the present invention, spy by the following technical solutions:
R1234yf air conditioning hose hose lining composition of the present invention, it is made primarily of following component: brominated butyl rubber, strengthening agent, softening agent, weighting agent, promoting agent, vulcanizing agent, vulcanization accelerator.Wherein, described weighting agent is the beautiful powder of silicon.Further, according to parts by weight, in described composition, the ratio of brominated butyl rubber, strengthening agent, softening agent, weighting agent, promoting agent, vulcanizing agent and vulcanization accelerator is: (60-100): (30-90): (5-20): (10-40): (1-5): (1-9): (1-5).
In the present composition, owing to adding the beautiful powder of silicon as weighting agent, thus can improve the binding property of the resistance to tearing of obtained elastomeric material, withstand voltage sex change and resistance to elevated temperatures and each layer of sebific duct.
Optionally, in the present invention, described brominated butyl rubber is one in EXXON brominated butyl rubber, LANXESS brominated butyl rubber, BBK brominated butyl rubber or its combination.Preferably, in the present invention, described brominated butyl rubber is EXXON brominated butyl rubber or LANXESS brominated butyl rubber.Preferred, in the present invention, described brominated butyl rubber is the mixture of one or more in EXXON2211, EXXON2222, EXXON2235, EXXON2244, EXXON2255, EXXON3343.
In the present invention, by the adjustment of raw material brominated butyl rubber and optimization, the resistance to tearing of obtained elastomeric material and withstand voltage sex change can be improved further, and the resistance to low temperature of elastomeric material can be improved.
Optionally, in the present invention, the beautiful powder of described silicon is the mixture of one or more in SILLITINN85, SILLITINZ86, SILLITINV88, SILLITINV8; Preferably, in the present invention, the beautiful powder of described silicon is the mixture of the one or both in SILLITINZ86 or SILLITINV88.
In the present invention, by the further selection of the beautiful powder of silicon and adjustment, the performance of obtained elastomeric material can be improved further.
Optionally, in the present invention, described strengthening agent is carbon black N330 and carbon black N774.
In the present invention, by the selection of strengthening agent and adjustment, the intensity of obtained elastomeric material can be improved.
Optionally, in the present invention, the mass ratio of described carbon black N330 and carbon black N744 is 1:5-5:1; Preferably, in the present invention, the mass ratio of described carbon black N330 and carbon black N744 is 1:1-1:3.
Optionally, in the present invention, described vulcanization accelerator is N, N'-meta-phenylene bismaleimide.
Optionally, in the present invention, described promoting agent is stearic acid.
Optionally, in the present invention, described softening agent is paraffin oil.
Optionally, in the present invention, described vulcanizing agent is zinc oxide.
In the present invention, by the selection of vulcanization system and adjustment, use the vulcanization system of zinc oxide-stearic acid-N, N'-meta-phenylene bismaleimide, tear-resistant performance and the bond properties of obtained elastomeric material can be improved further.
Meanwhile, present invention also offers a kind of preparation method of R1234yf air conditioning hose inner glue layer elastomeric material, it comprises the steps: mixing for composition of the present invention rear binder removal, and namely cooling obtains elastomeric material after parking.
In the inventive method, add the beautiful powder of weighting agent silicon by the mixing step prepared at its rubber, thus can improve the resistance to tearing of obtained elastomeric material and withstand voltage sex change.
Optionally, in the inventive method, the temperature of described binder removal is 90-120 DEG C; Preferably, in the inventive method, described dump temperature is 100-110 DEG C.
In the present invention, by the adjustment of dump temperature and optimization, thus the withstand voltage sex change to obtained elastomeric material can be improved further.
And with the binding property of other elastomeric materials.
Optionally, in the inventive method, the described storage period is 8-320h.
Optionally, in the inventive method, described mixing step can comprise the steps: to carry out after raw material brominated butyl rubber mixes with promoting agent by (1) mixing further; (2) in mixing rear system, add strengthening agent and softening agent and weighting agent, continue mixing for some time; (3) in the mixing rear system of continuation, add vulcanizing agent and vulcanization accelerator, proceed mixing, carry bolt and terminate mixing, treating binder removal.
In the inventive method, owing to adopting one section of mixing method further, thus mixing compared to two sections, can mixing time be saved.
Optionally, in the inventive method, describedly mixingly to carry out in Banbury mixer.
Optionally, in the inventive method, the mixing temperature of described step (1) is 60-100 DEG C; Preferably, described melting temperature is 70-80 DEG C.
Optionally, in the inventive method, mixing the carrying out in Banbury mixer of described step (1), wherein, described Banbury mixer is cooled by water flowing.
Optionally, the mixing time of step described in the inventive method (1) is 5s-60s; Preferably, described mixing time is 10-30s.
Optionally, in the inventive method, in the mixing process of described step (1), the rotating speed of Banbury mixer is 15-25rmp; Preferably, in the inventive method, the rotating speed of described Banbury mixer is 16-20rmp.
Optionally, in the inventive method, in the mixing process of step (2), the rotating speed of Banbury mixer is 10-20rmp; Preferably, in the inventive method, the rotating speed of described Banbury mixer is 12-15rmp.
Optionally, in the inventive method, the melting temperature of step (3) is 60-90 DEG C; Preferably, described melting temperature is 75-80 DEG C.
Optionally, in the inventive method, it is 80-110 DEG C that step (3) puies forward bolt temperature; Preferably, putting forward bolt temperature described in is 90-100 DEG C.
Optionally, in the inventive method, when step (3) carries bolt, Banbury mixer rotating speed is 10-17rmp; Optionally, described rotating speed is 12-15rmp.
Further, present invention also offers a kind of R1234yf air conditioner rubber pipe, described air conditioning hose is respectively interior pervious course, inner glue layer, trevira enhancement layer and outer glue-line from inside to outside; Wherein, described inner glue layer material is prepared by the method for the invention.
In the present invention, elastomeric material obtained in the process of the present invention in described sebific duct, as inner glue layer material, thus can improve the resistance to tearing of sebific duct and withstand voltage sex change.
Compared with prior art, beneficial effect of the present invention is:
(1) in the present composition, add the beautiful powder of silicon as weighting agent, and further by the adjustment to brominated butyl rubber raw material and vulcanization system, the resistance to tearing of obtained elastomeric material, withstand voltage sex change and resistance to elevated temperatures can be improved.Thus low, the withstand voltage sex change of the tear-resistant intensity of air conditioning hose inner layer material in prior art can be solved and resistance to elevated temperatures is poor, thus cannot meet the technical problem that novel R1234yf working medium uses needs.
(2) in the inventive method, one section of mixing method is adopted by adding the beautiful powder of silicon as weighting agent, thus can while the obtained elastomeric material resistance to tearing of raising, withstand voltage sex change and resistance to elevated temperatures, mixing action step can also be simplified, save mixing time, raise the efficiency.
(3), in sebific duct of the present invention, the elastomeric material obtained by the application of the invention method, as inner glue layer material, thus can improve the resistance to tearing of elastomeric material, withstand voltage sex change and resistance to elevated temperatures; Meanwhile, in the elastomeric material obtained due to the inventive method and sebific duct, other elastomeric materials have very high binding property, also can improve the integrally-built stability of obtained sebific duct further.
Embodiment 4-8
Respectively with brominated butyl rubber EXXON2244, EXXON2255, EXXON3343, LANXESS2030 and BBK232 for raw material brominated butyl rubber, and carry out other raw materials of taking in composition except brominated butyl rubber according to material rate shown in embodiment 2, to obtain the rubber combination of embodiment 4-8.
According to as above method shown in embodiment 1-3, composition described in embodiment 4-8 is carried out mixing, extrude, and cooling is parked, and obtain the elastomeric material of embodiment 4-8, then carry out performance test to it, result is as shown in table 3 below:
The performance test of table 3 embodiment 4-8 elastomeric material
Comparative example 1-3
Take EXXON2255 as raw material brominated butyl rubber, and take each component raw material, to obtain the rubber combination of comparative example 1-3 according to the material rate of such as following table 4.
Table 4 comparative example 1-3 building rubber compound composition formula (unit g)
According to as above method shown in embodiment 1-3, composition described in comparative example 1-3 is carried out mixing, extrude, and cooling is parked, and obtain the elastomeric material of comparative example 1-3, then carry out performance test to it, result is as shown in table 5 below:
Table 5 comparative example 1-3 elastomeric material the performance test results
Further, elastomeric material obtained in the application's method can also become the R1234yf air conditioner rubber pipe with interior pervious course, inner glue layer, trevira enhancement layer and outer structural adhesive layer as the preparation of inner glue layer material, and its step is as follows:
First, interior pervious course material is introduced in forcing machine, obtains interior pervious course sebific duct; Then, interior pervious course sebific duct is introduced in forcing machine, thus at the additional inner glue layer in interior pervious course sebific duct surface, wherein, the elastomeric material of described inner glue layer material obtained by the application's method; Next, the sebific duct obtained is introduced in braiding machine further in step before, thus at interior pervious course-inner glue layer structure glue tube-surface Woven polyester fiber-reinforced layer.Finally, the obtained sebific duct with pervious course-inner glue layer-trevira enhancement layer structure is introduced in forcing machine, is respectively the R1234yf air conditioner rubber pipe of interior pervious course, inner glue layer, trevira enhancement layer and outer structural adhesive layer from the inside to the outside.
Although illustrate and describe the present invention with specific embodiment, however it will be appreciated that can to make when not deviating from the spirit and scope of the present invention many other change and amendment.Therefore, this means to comprise all such changes and modifications belonged in the scope of the invention in the following claims.