CN105382214A - Novel casting mold shakeout head - Google Patents

Novel casting mold shakeout head Download PDF

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Publication number
CN105382214A
CN105382214A CN201510891306.5A CN201510891306A CN105382214A CN 105382214 A CN105382214 A CN 105382214A CN 201510891306 A CN201510891306 A CN 201510891306A CN 105382214 A CN105382214 A CN 105382214A
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CN
China
Prior art keywords
plunger tip
fixed base
ejector
novel casting
sand
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201510891306.5A
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Chinese (zh)
Inventor
徐清峰
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Wuxi Xinmao Forging Co Ltd
Original Assignee
Wuxi Xinmao Forging Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Wuxi Xinmao Forging Co Ltd filed Critical Wuxi Xinmao Forging Co Ltd
Priority to CN201510891306.5A priority Critical patent/CN105382214A/en
Publication of CN105382214A publication Critical patent/CN105382214A/en
Pending legal-status Critical Current

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Abstract

The invention relates to a novel casting mold shakeout head. The novel casting mold shakeout head comprises a fixed base. A lifting air cylinder is installed on the upper surface of the fixed base. A plurality of ejector cores are installed on the lower surface of the fixed base. The ejector cores correspond to sand shooting holes in position. The fixed base is of a hollow structure provided with an inner cavity. An air inlet pipe which is communicated with the inner cavity of the fixed base is installed on the upper surface of the fixed base. The upper ends of the ejector cores are rotatably connected with installation heads through bearings. The installation heads are fixedly connected with the fixed base. Each ejector core is of a hollow pipe structure provided with an air guiding channel, wherein a plurality of jet holes which are communicated with the air guiding channel and arranged with one above another are formed in the side wall of the ejector core, the jet holes are obliquely arranged downwards relative to the central axis of the ejector core, and the distances between the adjacent jet holes become larger gradually along the ejector core from top to bottom. The lower ends of the ejector cores are sealed through end sockets. Spiral blades are installed on the inner walls of the end sockets. Soft wiping sleeves are installed on the outer walls of the end sockets. The installation heads are provided with ventilation cavities which are communicated with the inner cavity and the air guiding channels, and the inner diameter of the ventilation cavities is larger than that of the air guiding channels.

Description

Novel casting mould knockout head
Technical field
The present invention relates to casting technology field, particularly the Removal Technology of casting mould.
Background technology
At present, a lot of foundry goods all adopts Iron Mould Coated Sand, precoated sand generally adopts phenolic resins, at high operating temperatures will be defeated and dispersed, and the deadweight by sand comes off automatically from mould, but for the sand in the sand-spraying hole of swage mould, rely on deadweight not come off completely, thus also need later stage labor cleaning, therefore labour intensity is larger, production cost also increases thereupon, and manual cleanup has the phenomenon of omission unavoidably.At present, the mechanical type cleaning plant occurred, it adopts plunger tip to insert in sand-spraying hole, sand is come off from mould, this mode needs the contact internal walls of plunger tip and sand-spraying hole, when sand is more, the inner surface of squeezing action to sand-spraying hole of plunger tip causes certain damage, thus affects the normal use of mould.
Summary of the invention
The applicant, for the above-mentioned shortcoming of prior art, carries out studying and improving, and provide a kind of Novel casting mould knockout head, it adopts air blowing type mode, is come off by sand from sand-spraying hole, and its use safety, cleaning effect are good.
In order to solve the problem, the present invention adopts following scheme:
A kind of Novel casting mould knockout head, comprise holder, the upper surface of holder is provided with lift cylinder, its lower surface is provided with many plunger tips, the position of plunger tip is corresponding with the position of sand-spraying hole, described holder is the hollow-core construction with inner chamber, its upper surface is provided with the air inlet pipe with its inner space, air inlet pipe is provided with solenoid valve, the controller of solenoid valve is connected with timing controller, start by set date module is provided with in timing controller, described start by set date module sends signal according to setting-up time to controller, controller controls the aperture of solenoid valve according to the signal received, the upper end of plunger tip is rotationally connected by bearing and mounting head, and mounting head and holder are connected, plunger tip is the tubular structure with air guide channel, its sidewall is with being communicated with its air guide channel and multiple jet orifices setting up and down, the inclined of the relative plunger tip of jet orifice is arranged downwards, spacing between adjacent jets hole increases from top to bottom gradually along plunger tip, the lower end of plunger tip is closed by termination, the inwall of termination is provided with helical blade, and its outer wall is provided with soft erasing cover, and the maximum outside diameter of soft erasing cover is greater than the internal diameter of described sand-spraying hole, described mounting head is with the venting cavity of communication with cavity and air guide channel, and the internal diameter of venting cavity is greater than the internal diameter of air guide channel.
The inner of described jet orifice is with flare.
Described air inlet pipe is can the flexible bellows structure of bending.
Cambered surface is led with what smoothly transit with plunger tip outer wall in the upside of described soft erasing cover.
Technique effect of the present invention is:
The present invention adopts soft-erase and air-flow spray regime to combine to be come off from sand-spraying hole by sand, compare the pushing method of plunger tip, avoid the damage of sand-spraying hole inwall, ensures knockout safety, reliable; The efficiency of rotary spray shakeout mode have also been obtained and significantly improves, and it is effective.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Fig. 2 is the A place partial enlarged drawing of Fig. 1.
Fig. 3 is the B place partial enlarged drawing of Fig. 1.
In figure: 1, holder; 100, inner chamber; 2, lift cylinder; 3, plunger tip; 30, air guide channel; 31, jet orifice; 32, enlarging; 4, air inlet pipe; 5, mounting head; 50, venting cavity; 6, bearing; 7, termination; 8, helical blade; 9, soft erasing cover; 90, cambered surface is led; 10, controller; 11, timing controller; 12, solenoid valve.
Detailed description of the invention
Below in conjunction with accompanying drawing, the specific embodiment of the present invention is described further.
Embodiment one:
As Fig. 1, shown in Fig. 3, the Novel casting mould knockout head of the present embodiment, comprise holder 1, the upper surface of holder 1 is provided with lift cylinder 2, its lower surface is provided with many plunger tips 3, the position of plunger tip 3 is corresponding with the position of sand-spraying hole, holder 1 is the hollow-core construction with inner chamber 100, its upper surface is provided with the air inlet pipe 4 be communicated with its inner chamber 100, air inlet pipe 4 is provided with solenoid valve 12, the controller 10 of solenoid valve 12 is connected with timing controller 11, start by set date module is provided with in timing controller 11, start by set date module sends signal according to setting-up time to controller 10, controller 10 controls the aperture of solenoid valve 12 according to the signal received, the upper end of plunger tip 3 is rotationally connected by bearing 6 and mounting head 5, and mounting head 5 and holder 1 are connected, plunger tip 3 is the tubular structure with air guide channel 30, its sidewall is communicated with and multiple jet orifices 31 setting up and down with its air guide channel 30, the inclined of the relative plunger tip 3 of jet orifice 31 is arranged downwards, spacing between adjacent jets hole 31 increases from top to bottom gradually along plunger tip 3, the lower end of plunger tip 3 is closed by termination 7, the inwall of termination 7 is provided with helical blade 8, helical blade 8 is air vane sheet, under the promotion of air-flow, drive termination 7 to rotate, the outer wall of termination 7 is provided with soft erasing cover 9, the maximum outside diameter of soft erasing cover 9 is greater than the internal diameter of sand-spraying hole, mounting head 5 is with the venting cavity 50 of communication with cavity 100 with air guide channel 30, and the internal diameter of venting cavity 50 is greater than the internal diameter of air guide channel 30.Venting cavity 50 transits to air guide channel 30, and overall formation one throat structure, increases the air pressure of air guide channel 30, thus increases the injection pressure of jet orifice 31.
During work, lift cylinder 2 promotes plunger tip 3 and stretches in sand-spraying hole, and the sand in soft erasing cover 9 pairs of sand-spraying holes is tentatively removed; Air inlet pipe 4 is connected with air pump, in holder 1, import high pressure draught, and air-flow is spouting from jet orifice 31 after air guide channel 30, sprays into in sand-spraying hole, sand punching is wherein fallen; When air-flow is directed into the lower end of plunger tip 3, air-flow punching press is on the helical blade 8 of termination 7, and under the effect of airflow thrust, plunger tip 3 along with carrying out rotation in termination 7, thus realizes carrying out rotary Air blowing cleaning to sand-spraying hole.Timing control module is provided with in timing controller 11, with many grades of times in described timing control module, as third gear is set: gear interval time is 3 seconds, namely often sent a signal through 3 seconds to controller 10, after controller 10 receives signal, the aperture of solenoid valve 12 is regulated once; After three times regulate, the aperture of solenoid valve 12 is maximum; Thus realize carrying out gradual change type adjustment to the air pressure in inner chamber 100, final realization carries out gradual blowing to the sand in sand-spraying hole.Compare the removing of constant expulsion pressure, its effect is better, the kicking up in a large number of sand when avoiding directly blowing down with peak injection pressure, finally improves blowing efficiency and effect.
Embodiment two:
As shown in Figure 1 and Figure 2, the Novel casting mould knockout head of the present embodiment, the improvement comparing embodiment one is, the inner of jet orifice 31 is with flare 32.Enlarging 32 horn-like, is beneficial to air-flow and enters jet orifice 31, reduces injection resistance.
Embodiment three:
As shown in Figure 1, the Novel casting mould knockout head of the present embodiment, the improvement comparing embodiment one is, air inlet pipe 4 is can the flexible bellows structure of bending.Air inlet pipe 4 is connected with tracheae, and bending that can be suitable is stretched, and facilitates tracheae to install.
Embodiment four:
As shown in Figure 3, the air blowing type knockout head of the casting mould of the present embodiment, the improvement comparing embodiment one is, cambered surface 90 is led with what smoothly transit with plunger tip 3 outer wall in the upside of soft erasing cover 9, leads cambered surface 90 and smoothly transits, avoid accumulating sand.
Above illustrated embodiment is better embodiment of the present invention, only be used for conveniently the present invention being described, not any pro forma restriction is done to the present invention, have in any art and usually know the knowledgeable, if do not depart from the present invention carry in the scope of technical characteristic, utilize the Equivalent embodiments that the done local of disclosed technology contents is changed or modified, and do not depart from technical characteristic content of the present invention, all still belong in the scope of the technology of the present invention feature.

Claims (4)

1. a Novel casting mould knockout head, comprise holder (1), the upper surface of holder (1) is provided with lift cylinder (2), its lower surface is provided with many plunger tips (3), the position of plunger tip (3) is corresponding with the position of sand-spraying hole, it is characterized in that: described holder (1) is the hollow-core construction with inner chamber (100), its upper surface is provided with the air inlet pipe (4) be communicated with its inner chamber (100), air inlet pipe (4) is provided with solenoid valve (12), the controller (10) of solenoid valve (12) is connected with timing controller (11), timing controller is provided with start by set date module in (11), described start by set date module sends signal according to setting-up time to controller (10), controller (10) controls the aperture of solenoid valve (12) according to the signal received, the upper end of plunger tip (3) is rotationally connected by bearing (6) and mounting head (5), and mounting head (5) and holder (1) are connected, plunger tip (3) is the tubular structure with air guide channel (30), its sidewall is with being communicated with its air guide channel (30) and multiple jet orifices (31) setting up and down, the inclined of the relative plunger tip (3) of jet orifice (31) is arranged downwards, spacing between adjacent jets hole (31) increases from top to bottom gradually along plunger tip (3), the lower end of plunger tip (3) is closed by termination (7), the inwall of termination (7) is provided with helical blade (8), its outer wall is provided with soft erasing cover (9), the maximum outside diameter of soft erasing cover (9) is greater than the internal diameter of described sand-spraying hole, described mounting head (5) is with the venting cavity (50) of communication with cavity (100) with air guide channel (30), and the internal diameter of venting cavity (50) is greater than the internal diameter of air guide channel (30).
2. according to Novel casting mould knockout head according to claim 1, it is characterized in that: the inner of described jet orifice (31) is with flare (32).
3. according to Novel casting mould knockout head according to claim 1, it is characterized in that: described air inlet pipe (4) is can the flexible bellows structure of bending.
4. according to Novel casting mould knockout head according to claim 1, it is characterized in that: cambered surface (90) is led with what smoothly transit with plunger tip (3) outer wall in the upside of described soft erasing cover (9).
CN201510891306.5A 2015-11-29 2015-11-29 Novel casting mold shakeout head Pending CN105382214A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201510891306.5A CN105382214A (en) 2015-11-29 2015-11-29 Novel casting mold shakeout head

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201510891306.5A CN105382214A (en) 2015-11-29 2015-11-29 Novel casting mold shakeout head

Publications (1)

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CN105382214A true CN105382214A (en) 2016-03-09

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105945244A (en) * 2016-07-08 2016-09-21 昆明云内动力股份有限公司 Sand core coating cleaning device

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1146385A (en) * 1995-06-30 1997-04-02 新东工业株式会社 Sand remover for stripped foundry goods
CN102528005A (en) * 2012-02-15 2012-07-04 浙江省机电设计研究院有限公司 Device and method for cleaning iron mold in sand faced iron mold casting production
CN204799901U (en) * 2015-07-18 2015-11-25 台州市陈氏铜业有限公司 Automatic get core shooting machine of material
CN205165776U (en) * 2015-11-29 2016-04-20 无锡市鑫茂锻造有限公司 Novel mould knockout head

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1146385A (en) * 1995-06-30 1997-04-02 新东工业株式会社 Sand remover for stripped foundry goods
CN102528005A (en) * 2012-02-15 2012-07-04 浙江省机电设计研究院有限公司 Device and method for cleaning iron mold in sand faced iron mold casting production
CN204799901U (en) * 2015-07-18 2015-11-25 台州市陈氏铜业有限公司 Automatic get core shooting machine of material
CN205165776U (en) * 2015-11-29 2016-04-20 无锡市鑫茂锻造有限公司 Novel mould knockout head

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105945244A (en) * 2016-07-08 2016-09-21 昆明云内动力股份有限公司 Sand core coating cleaning device
CN105945244B (en) * 2016-07-08 2018-05-22 昆明云内动力股份有限公司 A kind of cleaning plant of core coating

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Application publication date: 20160309