CN105380218B - Can normal temperature storage Japanese skewer-roasted pork and preparation method thereof - Google Patents

Can normal temperature storage Japanese skewer-roasted pork and preparation method thereof Download PDF

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CN105380218B
CN105380218B CN201510672471.1A CN201510672471A CN105380218B CN 105380218 B CN105380218 B CN 105380218B CN 201510672471 A CN201510672471 A CN 201510672471A CN 105380218 B CN105380218 B CN 105380218B
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pork
skewer
liquid seasoning
meat
parts
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CN105380218A (en
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谢小惠
施春权
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Uni President Enterprises China Investment Co Ltd
Kunshan Research and Development Center of Uni President Enterprises China Investment Co Ltd
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Uni President Enterprises China Investment Co Ltd
Kunshan Research and Development Center of Uni President Enterprises China Investment Co Ltd
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23VINDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
    • A23V2002/00Food compositions, function of food ingredients or processes for food or foodstuffs

Abstract

The invention discloses it is a kind of can normal temperature storage Japanese skewer-roasted pork and preparation method thereof, by weight, this can the Japanese skewer-roasted pork of normal temperature storage there is the following raw material formula:100 parts of meat material, 12~25 parts of liquid seasoning of injection, 3.5~10 parts of roast pork liquid seasoning;And preparation method mainly includes the preparation of liquid seasoning, the preparation of meat material, marinated, bowel lavage, maturation process, slice and packaging, detection and sterilization process;The present invention passes through optimizing raw material formula and preparation method, make Japanese skewer-roasted pork obtained have the characteristics that shape rule, it is tasty it is uniform, flavor is good, meat fiber sense is strong, chewiness is good, suitable for normal temperature storage and long shelf-life, have a vast market prospect and market efficiency.

Description

Can normal temperature storage Japanese skewer-roasted pork and preparation method thereof
Technical field
The present invention relates to skewer-roasted pork and preparation method thereof technical field, specifically provide it is a kind of can normal temperature storage Japanese roast pork Meat and preparation method thereof.
Background technology
Skewer-roasted pork is the traditional Han nationality's famous dish in Guangdong Province, belongs to Guangdong dishes system.Skewer-roasted pork is the one kind for roasting meat, means and uses pig Meat, meat of poultris add in soy sauce, salt, sugar, wine seasoning, be inserted on special fork after marinated through electricity or charcoal baking and Into a kind of cooked meat product, be Guangdong burn taste one kind.It takes on a red color, lean meat is made, slightly sweet tea more.Japanese skewer-roasted pork meat is tender more Juice, bright and lustrous, fragrance overflow;Wherein again using fertilizer, lean meat equilibrium to be excellent, referred to as " half girth of a garment ".
Japanese roast pork originates from Cantonese roast pork, but is different from Cantonese roast pork.Japanese skewer-roasted pork raw material more options streaky pork Or plum blossom meat, after tumbling (massage) by hand be rolled into tubular, external application lace cord is tied up or brine halogen boils or boiling baking and Into.The Japanese roast pork delicate mouthfeel and succulence made of streaky pork, the alternate fat of the girth of a garment is aromatic strongly fragrant, is the top grade in Japanese roast pork. For the Japanese roast pork made of plum blossom meat because fat is relatively fewer, lean meat is relatively more, so the fragrant aspect of fat was slightly inferior to for five flower days Formula roast pork, but chewiness is stronger.In Japan, the conventional method for producing Japanese skewer-roasted pork is that halogen boils, the streaky pork that will have been pickled Or plum blossom meat clot, it is placed on after being tied up with cotton thread in halogen soup and carries out prolonged halogen and boil, pulled out and cooled down after draining, then It is sliced before consumption.The advantages of halogen boils be flavor substance in halogen soup can halogen boil with entered in soaking process it is Japanese In skewer-roasted pork, so the flavor foot and succulence of Japanese skewer-roasted pork, the processing method that halogen boils are suitble to small-scale production, do not need to be large-scale Production equipment, input it is smaller.But the shortcomings that this halogen boils method is to rely on the artificial seasoning for carrying out halogen soup, the production produced every time Product flavor can not be consistent completely;It is tied up additionally, due to using cotton rope, the thickness of product is very uneven, and shape is not fixed, The specification of product cannot be efficiently controlled;Therefore, the above-mentioned halogen method of boiling is unable to the Japanese roast pork of large-scale production.
In addition, traditional Japanese skewer-roasted pork is frozen product, it is desirable that is preserved under freezing conditions.But current domestic enterprise is cold Chain is generally done bad so that Japanese roast pork meat product is not easy to store and transport.In addition, the chain franchisee of the hand-pulled noodles enterprise of Japan expands Rapid, Japanese skewer-roasted pork is an important composition ingredient of hand-pulled noodles again, therefore to the increase in demand of Japanese roast pork, therefore scale It is necessary that metaplasia produces Japanese skewer-roasted pork.
Invention content
In order to overcome drawbacks described above, the present invention provides it is a kind of can normal temperature storage Japanese skewer-roasted pork and preparation method thereof, The preparation method is simple, safe operation, and through skewer-roasted pork Japanese made from the preparation method with the Japanese skewer-roasted pork of tradition While flavor, also shape rule, it is tasty uniformly, stable quality, can normal temperature storage and long shelf-life.
The present invention in order to solve its technical problem used by technical solution be:It is a kind of can normal temperature storage Japanese skewer-roasted pork Preparation method, including following making step:
(1) preparation of liquid seasoning:Liquid seasoning includes injection liquid seasoning and roast pork liquid seasoning, preparation method difference For:
(1a) injects the preparation of liquid seasoning:The seasoning material of formula ratio is weighed, which mainly includes ice water, food Salt, white granulated sugar, soy sauce, phosphate, injection-type soybean protein isolate, edible glue, tasty agents, acidity regulator and antioxidant, Above-mentioned seasoning material is obtained to injection liquid seasoning after mixing;Separately the injection liquid seasoning is refrigerated spare;
The preparation of (1b) roast pork liquid seasoning:Soy sauce, taste quinoline, malt syrup, brown sugar, the glutamine for weighing formula ratio turn Above-mentioned roast pork Seasoning Ingredients are obtained roast pork liquid seasoning as roast pork Seasoning Ingredients by amine enzyme after mixing, spare;
(2) preparation of meat material:Blocking poultry meat is thawed, after cleaning, carry out fascia, fatty mowing processing, obtain meat material;
(3) it pickles:The injection liquid seasoning prepared in above-mentioned steps (1) is injected into according to proportioning in meat material first, And the burden control between injection liquid seasoning and meat material is 0.12~0.25:1;Then by the meat containing injection liquid seasoning The roast pork liquid seasoning prepared in material and above-mentioned steps (1) is put into according to proportioning in vacuum tumbler and is carried out very together Empty tumbling operation;After the completion of vacuum tumbling operation, the meat material containing liquid seasoning is pickled 8 under 0~8 DEG C of ambient temperature conditions ~12h, it is spare;
(4) bowel lavage:The meat materials quantitative pickled in above-mentioned steps (3) is filled in permeable and ventilative casing, is used in combination It tenses punched-card machine casing to be tensed and checked card sealing, obtains sausage;
(5) maturation process:The sausage that above-mentioned steps (4) make is placed in Fumigator and under the conditions of 55~65 DEG C first It is once toasted, until casing dry tack free;And then steam is recycled to carry out sausage boiling to meat albumen to cure;Then After sausage after boiling is again placed in Fumigator and carries out 40~60min of secondary baking under the conditions of 95~120 DEG C, sausage Maturation process is completed;In addition, also sausage is cooled to 0~15 DEG C after the completion of curing;
(6) it is sliced and packs:The sausage that above-mentioned steps (5) are made first carries out under -35~-30 DEG C of environmental condition It is quick-frozen, terminate after the central temperature of sausage reaches -10~-5 DEG C quick-frozen;And then remove the casing of sausage, and utilize and cut Piece machine cuts sausage, obtains the uniform sliced meat of piece type;Then sliced meat are vacuum-packed using aluminium foil bag again, Obtain packed meat products;
(7) it detects and sterilizes:Packed meat products made from above-mentioned steps (6) is examined using food metal detection equipment It surveys;The packed meat products after detection at 110~130 DEG C is subjected to 10~30min sterilization processings again, is cooled to after sterilization Room temperature to get to can normal temperature storage Japanese skewer-roasted pork.
As a further improvement on the present invention, the seasoning material has further included inorganic salts, spice in above-mentioned steps (1a) Powder, food preservative;
The specific preparation method of roast pork liquid seasoning is in above-mentioned steps (1b):First the soy sauce of formula ratio and taste quinoline are placed in It is heated in jacketed pan and under the conditions of 40~50 DEG C;And then the brown sugar of formula ratio and malt syrup are sequentially added into folder again Layer pot in and stir to being uniformly dissolved, above-mentioned mixed liquor is placed in marinated library again after mixing refrigerate it is spare, until work as When needing to carry out the marinated operation of step (3), then above-mentioned mixed liquor is taken out from marinated library, and simultaneously by the paddy ammonia of formula ratio Amide transaminase is put into above-mentioned mixed liquor, and stirring and dissolving is uniform, obtains the roast pork liquid seasoning.
As a further improvement on the present invention, the phosphate is sodium tripolyphosphate;The edible glue is gellan gum;It is described Acidity regulator is sodium lactate;The antioxidant is D-araboascorbic acid sodium;The inorganic salts are sodium nitrite;
The tasty agents compounds the mixture formed for monosodium glutamate and the sapidity nucleotide disodium;The food preservative is lactic acid The mixture that streptostacin and sodium dehydroacetate compounding form.
As a further improvement on the present invention, in above-mentioned steps (2), the weight of meat material is 2.0~3.0 kilograms/block;Meat material Size is:40~60cm of length, 20~40cm of width, 1~2cm of thickness;The fat thickness of meat material is 0~3mm;And step (2) Step (2a) is further included between step (3):Meat material obtained by step (2) is positioned under 0~4 DEG C of ambient temperature conditions and is refrigerated It is spare;
In above-mentioned steps (4), the casing selects the fabric casing for sausage that folding diameter is 105mm;The weight of the sausage for 2.5~ 3.0 kilograms/block, the length of sausage is 60~70cm.
As a further improvement on the present invention, in above-mentioned steps (3), the proportioning control between the roast pork liquid seasoning and meat material System is 0.035~0.1:1;Vacuum tumbling operation technological parameter be:Environment temperature is 0~6 DEG C, vacuum degree for 0.04~ 0.085Mpa, rotating speed are 8~10r/min, and tumbling total time is 3~9h.
The present invention also provides it is a kind of can normal temperature storage Japanese skewer-roasted pork, using it is of the present invention can normal temperature storage The preparation method of Japanese skewer-roasted pork is prepared.
As a further improvement on the present invention, by weight, this can normal temperature storage Japanese skewer-roasted pork have it is following former Material formula:100 parts of meat material, 12~25 parts of liquid seasoning of injection, 3.5~10 parts of roast pork liquid seasoning.
As a further improvement on the present invention, the meat material is selected as pork;
The injection liquid seasoning based on 100 parts by weight, by weight, the injection liquid seasoning have following former Material formula:40~52 parts of ice water, 1~5 part of salt, 8~15 parts of white granulated sugar, 9~15 parts of soy sauce, 0.5~1.5 part of phosphate, note 5~10 parts of emitting soybean protein isolate, 1~1.3 part of tasty agents, 8~15 parts of acidity regulator, resists 0.05~0.1 part of edible glue 0.3~0.4 part of oxidant, 0.04~0.06 part of inorganic salts, 0.4~0.5 part of condiment powder, 0.2~0.35 part of food preservative;
The roast pork liquid seasoning based on 100 parts by weight, by weight, the roast pork liquid seasoning have following former Material formula:45~52 parts of soy sauce, 15~20 parts of taste quinoline, 2~4 parts of malt syrup, 20~30 parts of brown sugar, glutamine transaminage 1 ~4.5 parts.
As a further improvement on the present invention, the phosphate is sodium tripolyphosphate;The edible glue is gellan gum;It is described Acidity regulator is sodium lactate;The antioxidant is D-araboascorbic acid sodium;The inorganic salts are sodium nitrite;
The tasty agents for 0.8~1 parts by weight monosodium glutamate and 0.2~0.3 parts by weight the sapidity nucleotide disodium compounding and Into mixture;
The food preservative is the nisin of 0.1~0.2 parts by weight and the dehydrogenation vinegar of 0.1~0.15 parts by weight The mixture that sour sodium compounding forms.
The beneficial effects of the invention are as follows:The present invention is by the optimum organization to its composition of raw materials and preparation method progress and changes Into, make Japanese skewer-roasted pork obtained have shape rule, it is tasty uniformly, flavor is good, meat fiber sense is strong, chewiness is good, suitable for normal The characteristics of temperature storage and long shelf-life, have a vast market prospect and market efficiency.
Specific embodiment
The present invention is described in further details with reference to specific embodiment, but the present invention is not restricted to these implement Example.
The invention discloses it is a kind of can normal temperature storage Japanese skewer-roasted pork and preparation method thereof, through the application preparation method system Japanese skewer-roasted pork while with traditional Japanese roast pork meat flavor, also with shape rule, it is tasty uniformly, flavor it is good, Chewiness is good, can normal temperature storage and the features such as long shelf-life.Study carefully it and realize reason, essentially consisting in the present invention can normal temperature storage to this The preparation method of Japanese skewer-roasted pork optimize innovation, and be equipped with and combination is optimized to its composition of raw materials, illustrate as Under:
First, preparation method using the present invention come prepare can normal temperature storage Japanese skewer-roasted pork
Parts by weight of the Examples 1 to 5 according to shared by the raw material described in table 1, come according to following steps (1)~step (7) Make this can normal temperature storage Japanese skewer-roasted pork:
(1) preparation of liquid seasoning:Liquid seasoning includes injection liquid seasoning and roast pork liquid seasoning, the preparation side of the two Method is respectively:
(1a) injects the preparation of liquid seasoning:The seasoning material of formula ratio is weighed, which mainly includes ice water, food Salt, white granulated sugar, soy sauce, phosphate, injection-type soybean protein isolate, edible glue, tasty agents, inorganic salts, condiment powder, food are prevented Above-mentioned seasoning material is obtained injection liquid seasoning, separately injects this by rotten agent, acidity regulator and antioxidant after mixing Liquid seasoning is placed in marinated library and is refrigerated under 0~5 DEG C of ambient temperature conditions spare;
The preparation of (1b) roast pork liquid seasoning:Soy sauce, taste quinoline, malt syrup, brown sugar, the glutamine for weighing formula ratio turn Amine enzyme is as roast pork Seasoning Ingredients;The soy sauce of formula ratio and taste quinoline are placed in jacketed pan first and under the conditions of 40~50 DEG C into Row heating;And then the brown sugar of formula ratio and malt syrup are sequentially added in jacketed pan again and stirred to being uniformly dissolved, mixed Above-mentioned mixed liquor is placed in marinated library and is refrigerated under 0~5 DEG C of ambient temperature conditions spare again after uniformly;Until when needing When progress step (3) pickles operation, then above-mentioned mixed liquor is taken out from marinated library, and simultaneously by the glutamine of formula ratio Transaminase is put into above-mentioned mixed liquor, and stirring and dissolving is uniform, obtains the roast pork liquid seasoning;
(2) preparation of meat material:Blocking poultry meat is thawed first, after cleaning, carry out fascia, fatty mowing processing, obtain meat Material;The weight of the meat material is 2.0~3.0 kilograms/block, and meat material size is:40~60cm of length, 20~40cm of width, thickness 1 ~2cm;The fat thickness of meat material is 0~3mm;Then it also needs obtained meat material to be positioned in freezer and in 0~4 DEG C of ring It refrigerates spare under the temperature condition of border, until when the marinated operation for needing progress step (3), then meat material is taken from freezer Go out;
(3) it pickles:The injection liquid seasoning prepared in above-mentioned steps (1) is injected into according to proportioning in meat material first, Proportioning between injection liquid seasoning and meat material must be controlled 0.12~0.25:1;Then injection liquid seasoning will be injected The roast pork liquid seasoning prepared in meat material and above-mentioned steps (1) is put into according to proportioning in vacuum tumbler and is carried out together Vacuum tumbling operates, wherein, the proportioning between the roast pork liquid seasoning and meat material will be controlled 0.035~0.1:1, vacuum tumbling The technological parameter of operation is:Environment temperature is 0~6 DEG C, and vacuum degree is 0.04~0.085Mpa, and rotating speed is 8~10r/min, is rolled Total time is rubbed as 3~9h;After the completion of vacuum tumbling operation, by the meat material containing liquid seasoning under 0~8 DEG C of ambient temperature conditions Marinated 8~12h, it is spare;
(4) bowel lavage:It is 105mm's that the meat materials quantitative pickled in above-mentioned steps (3) is filled to permeable, ventilative and folding diameter In fabric casing for sausage, and with tense punched-card machine casing is tensed, check card sealing and cut-out, obtain sausage;The weight of the sausage is 2.5~3.0 kilograms/block (being preferably 2.75 kilograms/block), the length of sausage is 60~70cm;
(5) maturation process:The sausage that above-mentioned steps (4) make is placed in Fumigator and under the conditions of 55~65 DEG C first It carries out low-temperature primary and toasts 50~60min, until casing dry tack free;And then 85~95 DEG C of steam is recycled to carry out sausage 50~60min of boiling is cured to meat albumen, i.e., sausage central temperature reaches 76 DEG C or so;Then the sausage after boiling is put again After 40~60min of high temperature secondary baking is carried out in Fumigator and under the conditions of 95~120 DEG C, sausage maturation process is completed;Separately Also sausage is cooled to 0~15 DEG C after the completion of outer curing;
(6) it is sliced and packs:The sausage that above-mentioned steps (5) are made first carries out under -35~-30 DEG C of environmental condition It is quick-frozen, terminate after the central temperature of sausage reaches -10~-5 DEG C quick-frozen;And then remove the casing of sausage, and utilize and cut Piece machine cuts sausage, obtains weight as 18~40 grams/piece and the uniform sliced meat of piece type;Then aluminium foil is used again Sliced meat are vacuum-packed bag, obtain packed meat products;
(7) it detects and sterilizes:Packed meat products made from above-mentioned steps (6) is examined using food metal detection equipment It surveys, food caused by avoiding metal impurities endangers;Packed meat products after detection carries out to 10 at 110~130 DEG C again~ 30min sterilization processings, be cooled to room temperature after sterilization to get to can normal temperature storage Japanese skewer-roasted pork.
In addition, in the present invention, by weight, this can the Japanese skewer-roasted pork of normal temperature storage there is the following raw material formula: 100 parts of meat material, 12~25 parts of liquid seasoning of injection, 3.5~10 parts of roast pork liquid seasoning.
Preferably, the meat material is selected as pork;And the injection liquid seasoning based on 100 parts by weight, by weight Meter, the injection liquid seasoning have the following raw material formula:40~52 parts of ice water, 1~5 part of salt, 8~15 parts of white granulated sugar, sauce 9~15 parts of oil, 0.5~1.5 part of sodium tripolyphosphate, 5~10 parts of injection-type soybean protein isolate, 0.05~0.1 part of gellan gum, taste 0.8~1 part of essence, 0.2~0.3 part of the sapidity nucleotide disodium, 8~15 parts of sodium lactate, 0.3~0.4 part of D-araboascorbic acid sodium, Asia 0.04~0.06 part of sodium nitrate, 0.4~0.5 part of condiment powder, 0.1~0.2 part of nisin, sodium dehydroacetate 0.1~ 0.15 part;And the roast pork liquid seasoning based on 100 parts by weight, by weight, the roast pork liquid seasoning has as follows Composition of raw materials:45~52 parts of soy sauce, 15~20 parts of taste quinoline, 2~4 parts of malt syrup, 20~30 parts of brown sugar, glutamine transaminage 1~4.5 part.
Table 1:Unit:Parts by weight
Note:For purposes of illustration only, " soy sauce " in the existing formula by the injection liquid seasoning is defined as " soy sauce I ", by roast pork tune " soy sauce " in taste substance formula of liquid is defined as " soy sauce II ".
2nd, commercially available Japanese skewer-roasted pork is prepared
The customary preparation methods of the Japanese skewer-roasted pork of tradition, it is as follows:
Comparative example 1:Meat material selects streaky pork or plum blossom meat, will carry out tumbling together with meat material and flavoring for mixture first Meat material is rolled into tubular, and tied up tubular meat material with cotton thread by operation by hand after the completion of tumbling;Then the meat material that will have been tied up It is placed in halogen soup and carries out prolonged halogen and boil, pulling cooling out after the completion of stew in soy sauce drains;Finally the good meat material of stew in soy sauce is cut again It is piece, packaging, stored refrigerated;Prepared by product completes.
In addition, present invention also provides comparative example 2~4, weight of the comparative example 2~4 shared by all in accordance with the raw material described in table 2 Part is measured, and Japanese skewer-roasted pork is made according to preparation method described herein.
Table 2:Unit:Parts by weight
Note:For purposes of illustration only, " soy sauce " in the existing formula by the injection liquid seasoning is defined as " soy sauce I ", by roast pork tune " soy sauce " in taste substance formula of liquid is defined as " soy sauce II ".
2nd, product sensory evaluation and Physico-chemical tests
(1) product sensory evaluation
Respectively to obtained by the embodiment of the present invention 1~5 can normal temperature storage 1~4 institute of Japanese skewer-roasted pork and comparative example Japanese skewer-roasted pork obtained carries out sensory evaluation, and test result is as follows:Table 3 is the sensory evaluation standard of Japanese skewer-roasted pork;Table 4 is Japanese skewer-roasted pork that can be obtained by Japanese skewer-roasted pork and the comparative example 1~4 of normal temperature storage obtained by the embodiment of the present invention 1~5 Analyses Methods for Sensory Evaluation Results;Table 5 in shelf life, prepared by the present invention can the Japanese skewer-roasted pork of normal temperature storage and comparative example 1~4 The integrated sensory of obtained Japanese skewer-roasted pork evaluates comparison.
The sensory evaluation standard of 3 Japanese skewer-roasted pork of table
Obtained by 4 inventive embodiments 1~5 of table can be obtained by Japanese skewer-roasted pork and the comparative example 1~4 of normal temperature storage The Analyses Methods for Sensory Evaluation Results of Japanese skewer-roasted pork
In 5 shelf life of table, prepared by the embodiment of the present invention 2 can normal temperature storage Japanese skewer-roasted pork and comparative example 1~4 The integrated sensory of obtained Japanese skewer-roasted pork evaluates comparison
It can be obtained with reference to shown in table 3 and table 4:Japanese skewer-roasted pork prepared by the present invention is in appearance, flavor, grease fragrance and nozzle Chewing sense etc. all has higher scoring, this shows that obtained by the present invention be a kind of shape rule, tasty uniform, flavor Japanese skewer-roasted pork good, meat fiber sense is strong, chewiness is good;Wherein especially with skewer-roasted pork performance optimal Japanese obtained by embodiment 2, but Remaining embodiment also can meet production requirement.
In addition, it can also be obtained from table 3 and table 5:Although the Japanese skewer-roasted pork obtained by comparative example 1 has preferable wind Taste, but product design is uneven, and particularly, the Japanese skewer-roasted pork obtained by comparative example 1 is refrigerated item, and the shelf-life is still very short , and within the product refrigeration phase, the cost of storage is big, and it is also high to holding conditions requirement, therefore be not easy to store and transport.And this hair For bright obtained Japanese skewer-roasted pork under the conditions of room temperature environment and after the storage period of 6 months, product still has excellent synthesis Sensory evaluation scores show that the Japanese skewer-roasted pork obtained by the present invention is suitable for normal temperature storage, and also has the longer shelf-life. Japanese skewer-roasted pork obtained by as comparative example 2~4, although being also easy to normal temperature storage, their product senses in Storage period Official's quality decline is very fast, can not be compared with product quality of the present invention.Therefore, compared to comparative example 1~4 obtained by Japanese fork Canton style roast pork, Japanese skewer-roasted pork obtained by the present invention not only shape rule, it is tasty uniformly, flavor is good, meat fiber sense is strong, chewiness It is good, and it is suitable for normal temperature storage, and long shelf-life.
And the Japanese skewer-roasted pork obtained by the present invention why have shape rule, it is tasty uniformly, flavor is good, meat fiber sense By force, the characteristics of chewiness is good, suitable for normal temperature storage and long shelf-life, have benefited from optimum organization that it carries out composition of raw materials, with And preparation method is optimized, it is mainly manifested in:1) in terms of composition of raw materials, 1. the present invention uses two kinds of liquid seasonings, One kind is mainly by ice water, salt, white granulated sugar, soy sauce, phosphate, injection-type soybean protein isolate, edible glue, tasty agents, nothing The injection liquid seasoning that machine salt, condiment powder, food preservative, acidity regulator and antioxidant mix, another kind are The roast pork liquid seasoning mainly mixed by soy sauce, taste quinoline, malt syrup, brown sugar and glutamine transaminage, this two kinds tune The formula of taste substance liquid is the optimization formula obtained under verification experimental verification several times, can effectively ensure that the wind of Japanese skewer-roasted pork Taste, grease fragrance and chewiness;Especially, in the present invention, the addition proportioning injected between liquid seasoning and meat material is very heavy Will, this is directly related to the flavor of product and the quality of chewiness, because when the additive amount for injecting liquid seasoning is very few, can make Salt distribution in meat material is uneven, is unfavorable for the flavor of product, and when the additive amount for injecting liquid seasoning is excessive, and can make The acid value and peroxide value of roast pork meat product have increase trend, so as to make the reduction of product storage-stable, are unfavorable for the storage of product It hides;And addition proportioning of the present invention between injection liquid seasoning and meat material carries out excellent control, will injection liquid seasoning and meat material it Between addition than control 0.12~0.25:1, the sense organ of the sense organ and product of product in Storage period is effectively improved, this Point can be found out from the embodiment 2 in table 4 and table 5 and the sensory test of comparative example 3~4.2. except to injection liquid seasoning with Addition proportioning between meat material is carried out outside excellent control, and the present invention is also to phosphate, injection-type soybean protein isolate and glutamine The additive amount of transaminase carries out excellent control, shows:A) by being optimized to sodium tripolyphosphate and injection-type soybean protein isolate Combination, by the control of the additive amount of sodium tripolyphosphate in 0.5~1.5 parts by weight, by the additive amount control of injection-type soybean protein isolate It makes in 5~10 parts by weight, Japanese skewer-roasted pork is made to still maintain certain moisture after high temperature sterilization, efficiently avoids Japanese fork Canton style roast pork is toasted and high temperature sterilization after the drawbacks of causing product mouthfeel hair bavin, it is ensured that make product of the present invention that there is splendid chewing Sense, this point can be found out from the embodiment 2 in table 4 and table 5 and the sensory test of comparative example 2~4;B) by adding paddy ammonia Amide transaminase simultaneously carries out excellent control to its additive amount, make meat material when carrying out bowel lavage molding closely, and after high temperature sterilization Will not be loose, product keeps the shape of rule.
2) in terms of production technology, 1. the present invention is mixed by the injection liquid seasoning and roast pork liquid seasoning in meat material Afterwards, intermittent vacuum tumbling is carried out, the flavor and fragrance that can make above two liquid seasoning are fully retained into meat material; 2. the present invention is operated using the segmented of low-temperature bake-thermophilic digestion-high-temperature baking, i.e., the sausage made is first placed in Fumigator It is interior and low-temperature primary is carried out under the conditions of 55~65 DEG C toast 50~60min, until casing dry tack free;And then 85 are recycled ~95 DEG C of steam carry out sausage 50~60min of boiling to meat albumen curing;Then the sausage after boiling is again placed in sootiness After carrying out 40~60min of high temperature secondary baking in stove and under the conditions of 95~120 DEG C, sausage maturation process is completed;This segmentation Formula operation can be such that the fiber sense of meat is enhanced well, and skewer-roasted pork is made to have good chewiness and bite;3. the present invention Using permeable, ventilative fabric casing for sausage in enema operation, in this way when sausage carries out subsequent maturation process, can preferably arrange Go out the portion of water in sausage, so as to make the present invention roast pork meat product after high temperature sterilization mouthfeel still keep meat original The true mouthfeel of fiber, chewiness are good;4. the present invention sliced meat is vacuum-packed using aluminium foil bag, and the aluminium foil bag is preferred For the preferable PET12/Al7/PA15/RCPP60 aluminium foil bags of barrier property, compared to traditional transparent high-temperature retort pouch, the aluminium foil Bag is smaller on the microbiological indicator influence of product, and the aluminium foil bag also slows down the colour fading speed of skewer-roasted pork product colour well Degree, it is red sauce to show as the skewer-roasted pork product color in aluminium foil bag, and the skewer-roasted pork product color in transparent high-temperature retort pouch For grey;5. the present invention also carries out high temperature sterilization to the product after packaging, the shelf-life of skewer-roasted pork of the present invention is extended well, It is made to can reach 10 months or more.Therefore, the present invention is on the basis of optimizing raw material formula, and is equipped with the producer to skewer-roasted pork Method optimizes innovation, improves the quality of Japanese skewer-roasted pork finished product well.
(2) product Physico-chemical tests
Respectively to obtained by embodiment 2 can the Japanese skewer-roasted pork of normal temperature storage and the day obtained by comparative example 2~4 Formula skewer-roasted pork carries out Physico-chemical tests.Testing result is as shown in table 5:
Obtained by 6 embodiment of the present invention 2 of table can be obtained by the Japanese skewer-roasted pork of normal temperature storage and comparative example 2~4 Japanese skewer-roasted pork Physico-chemical tests result
Note:P=(M1-M2)/M1*100%;Wherein percentage of water loss P, weight M1 before dehydration, weight M2 after dehydration;
F=(D1-D2)/D1*100%;Average diameter D1, diameter D2 after sterilization before wherein shrinking percentage F sterilizations;
As shown in Table 6, the percentage of water loss of Japanese roast pork meat product obtained by the embodiment of the present invention 2 and shrinking percentage much smaller than pair Japanese skewer-roasted pork obtained by ratio 2~4, this also indicates that the product obtained by the present invention efficiently avoids Japanese skewer-roasted pork The drawbacks of causing product mouthfeel hair bavin after toasted and high temperature sterilization, the Japanese roast pork meat product obtained by the present invention has splendid Chewiness.Certainly, this also further demonstrates in composition of raw materials of the present invention and the additive amount for injecting liquid seasoning is controlled, especially It is to the excellent control of the additive amount of sodium tripolyphosphate and injection-type soybean protein isolate, and the mouthfeel of product of the present invention is produced to pass Important role.
In addition, the Japanese skewer-roasted pork obtained by compared to comparative example 2~4, the embodiment of the present invention 2 are also seen that from table 6 The acid value and peroxide value of obtained Japanese roast pork meat product are relatively low, this also indicates that Japanese obtained by the embodiment of the present invention 2 Roast pork meat product oil quality is good, freshness and refinement are good, and product is full of nutrition;Especially since the Japanese fork of the present invention The acid value and peroxide value of Canton style roast pork product are relatively low, and product storage-stable is high, have the longer shelf-life.
In conclusion the present invention makes Japanese skewer-roasted pork obtained have shape by optimizing raw material formula and preparation method It is regular, tasty uniformly, flavor is good, meat fiber sense is strong, chewiness is good, suitable for normal temperature storage and long shelf-life the characteristics of;Wherein again Especially it is best in quality with 2 products obtained therefrom of embodiment, have a vast market prospect and market efficiency.
Above-mentioned lifted embodiment is only to illustrate the composition and effect of the present invention, not thereby limits the special of the present invention to arrest Sharp range, therefore the change of all equivalent structures and the similar modification of the present invention is not departed from such as, it is under the jurisdiction of patent of the invention Scope.

Claims (9)

1. it is a kind of can normal temperature storage Japanese skewer-roasted pork preparation method, it is characterised in that:Including following making step:
(1) preparation of liquid seasoning:Liquid seasoning includes injection liquid seasoning and roast pork liquid seasoning, preparation method are respectively:
(1a) injects the preparation of liquid seasoning:Weigh the seasoning material of formula ratio, the seasoning material mainly include ice water, salt, White granulated sugar, soy sauce, phosphate, injection-type soybean protein isolate, edible glue, tasty agents, acidity regulator and antioxidant, will be upper It states seasoning material and obtains injection liquid seasoning after mixing;Separately the injection liquid seasoning is refrigerated spare;
The preparation of (1b) roast pork liquid seasoning:Weigh soy sauce, taste quinoline, malt syrup, brown sugar, the glutamine transaminage of formula ratio As roast pork Seasoning Ingredients, above-mentioned roast pork Seasoning Ingredients are obtained into roast pork liquid seasoning after mixing, it is spare;
(2) preparation of meat material:Blocking poultry meat is thawed, after cleaning, carry out fascia, fatty mowing processing, obtain meat material;
(3) it pickles:The injection liquid seasoning prepared in above-mentioned steps (1) is injected into according to proportioning in meat material first, and is noted The burden control between liquid seasoning and meat material is penetrated 0.12~0.25:1;Then by containing injection liquid seasoning meat material, with And the roast pork liquid seasoning prepared in above-mentioned steps (1) puts into progress vacuum tumbling in vacuum tumbler together according to proportioning Operation;After the completion of vacuum tumbling operation, the meat material containing liquid seasoning is pickled into 8~12h under 0~8 DEG C of ambient temperature conditions, It is spare;
(4) bowel lavage:The meat materials quantitative pickled in above-mentioned steps (3) is filled in permeable and ventilative casing, and with tense Casing is tensed and checked card sealing by punched-card machine, obtains sausage;
(5) maturation process:The sausage that above-mentioned steps (4) make is placed in Fumigator first and is carried out under the conditions of 55~65 DEG C Primary baking, until casing dry tack free;And then steam is recycled to carry out sausage boiling to meat albumen to cure;Then it will steam After sausage after boiling is again placed in Fumigator and carries out 40~60min of secondary baking under the conditions of 95~120 DEG C, sausage curing Processing is completed;In addition, also sausage is cooled to 0~15 DEG C after the completion of curing;
(6) it is sliced and packs:The sausage that above-mentioned steps (5) are made first is under -35~-30 DEG C of environmental condition into scanning frequency Freeze, terminate after the central temperature of sausage reaches -10~-5 DEG C quick-frozen;And then remove the casing of sausage, and utilize slice Machine cuts sausage, obtains the uniform sliced meat of piece type;Then sliced meat are vacuum-packed using aluminium foil bag again, obtained To packed meat products;
(7) it detects and sterilizes:Packed meat products made from above-mentioned steps (6) is detected using food metal detection equipment; The packed meat products after detection at 110~130 DEG C is subjected to 10~30min sterilization processings again, room is cooled to after sterilization Temperature to get to can normal temperature storage Japanese skewer-roasted pork.
2. it is according to claim 1 can normal temperature storage Japanese skewer-roasted pork preparation method, it is characterised in that:Above-mentioned steps The seasoning material has further included sodium nitrite, condiment powder, food preservative in (1a);
The specific preparation method of roast pork liquid seasoning is in above-mentioned steps (1b):The soy sauce of formula ratio and taste quinoline are first placed in interlayer It is heated in pot and under the conditions of 40~50 DEG C;And then the brown sugar of formula ratio and malt syrup are sequentially added into jacketed pan again It is interior and stir to being uniformly dissolved, above-mentioned mixed liquor is placed in marinated library again after mixing refrigerate it is spare, until when need When progress step (3) pickles operation, then above-mentioned mixed liquor is taken out from marinated library, and simultaneously by the glutamine of formula ratio Transaminase is put into above-mentioned mixed liquor, and stirring and dissolving is uniform, obtains the roast pork liquid seasoning.
3. it is according to claim 2 can normal temperature storage Japanese skewer-roasted pork preparation method, it is characterised in that:The phosphoric acid Salt is sodium tripolyphosphate;The edible glue is gellan gum;The acidity regulator is sodium lactate;The antioxidant is different anti-for D- Bad hematic acid sodium;
The tasty agents compounds the mixture formed for monosodium glutamate and the sapidity nucleotide disodium;The food preservative is nisin The mixture that rhzomorph and sodium dehydroacetate compounding form.
4. it is according to claim 1 can normal temperature storage Japanese skewer-roasted pork preparation method, it is characterised in that:Above-mentioned steps (2) in, the weight of meat material is 2.0~3.0 kilograms/block;Meat material size is:40~60cm of length, 20~40cm of width, thickness 1 ~2cm;The fat thickness of meat material is 0~3mm;And step (2a) is further included between step (2) and step (3):By step (2) institute Meat material be positioned under 0~4 DEG C of ambient temperature conditions refrigerate it is spare;
In above-mentioned steps (4), the casing selects the fabric casing for sausage that folding diameter is 105mm;The weight of the sausage is 2.5~3.0 Kilogram/block, the length of sausage is 60~70cm.
5. it is according to claim 1 can normal temperature storage Japanese skewer-roasted pork preparation method, it is characterised in that:Above-mentioned steps (3) in, the burden control between the roast pork liquid seasoning and meat material is 0.035~0.1:1;The technological parameter of vacuum tumbling operation For:Environment temperature is 0~6 DEG C, and vacuum degree is 0.04~0.085Mpa, and rotating speed is 8~10r/min, tumbling total time for 3~ 9h。
6. it is a kind of can normal temperature storage Japanese skewer-roasted pork, using described in any one in claim 1-5 can normal temperature storage The preparation method of Japanese skewer-roasted pork is prepared.
7. it is according to claim 6 can normal temperature storage Japanese skewer-roasted pork, it is characterised in that:By weight, this can be normal The Japanese skewer-roasted pork of temperature storage has the following raw material formula:100 parts of meat material, 12~25 parts of liquid seasoning of injection, roast pork seasoning 3.5~10 parts of liquid.
8. it is according to claim 7 can normal temperature storage Japanese skewer-roasted pork, it is characterised in that:The meat material is selected as pig Meat;
The injection liquid seasoning based on 100 parts by weight, by weight, the injection liquid seasoning are matched with the following raw material Side:40~52 parts of ice water, 1~5 part of salt, 8~15 parts of white granulated sugar, 9~15 parts of soy sauce, 0.5~1.5 part of phosphate, injection-type It is 5~10 parts of soybean protein isolate, 0.05~0.1 part of edible glue, 1~1.3 part of tasty agents, 8~15 parts of acidity regulator, anti-oxidant 0.3~0.4 part of agent, 0.04~0.06 part of sodium nitrite, 0.4~0.5 part of condiment powder, 0.2~0.35 part of food preservative;
The roast pork liquid seasoning based on 100 parts by weight, by weight, the roast pork liquid seasoning is matched with the following raw material Side:45~52 parts of soy sauce, 15~20 parts of taste quinoline, 2~4 parts of malt syrup, 20~30 parts of brown sugar, glutamine transaminage 1~4.5 Part.
9. it is according to claim 8 can normal temperature storage Japanese skewer-roasted pork, it is characterised in that:The phosphate is trimerization phosphorus Sour sodium;The edible glue is gellan gum;The acidity regulator is sodium lactate;The antioxidant is D-araboascorbic acid sodium;
The tasty agents compounds what is formed for the monosodium glutamate of 0.8~1 parts by weight and the sapidity nucleotide disodium of 0.2~0.3 parts by weight Mixture;
The food preservative is the nisin of 0.1~0.2 parts by weight and the sodium dehydroacetate of 0.1~0.15 parts by weight Compound the mixture formed.
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CN106036739A (en) * 2016-06-07 2016-10-26 山东龙盛食品股份有限公司 Onion-flavored pickling material and preparation method thereof
CN106036750A (en) * 2016-06-27 2016-10-26 山东龙盛食品股份有限公司 Basic marinade and preparation method thereof
CN106071895A (en) * 2016-06-30 2016-11-09 杨寿 A kind of manufacture method of Cantonese qibuliang Barbecued pork in honey
CN107751807A (en) * 2017-10-12 2018-03-06 江苏雨润肉食品有限公司 A kind of processing method for lifting spiced beef quality

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