The application is entitled:A kind of manufacture cable is with the system of air-blowing pipeline and manufacturing method, the applying date:2014
May 26, application No. is:The divisional application of 2014102244405 patent of invention.
Invention content
To solve the above-mentioned problems, the purpose of the present invention is disclose a kind of system and manufacture manufacturing cable with air-blowing pipeline
Method, it is realized using following technical scheme.
The present invention embodiment 1 in, it is a kind of manufacture cable air-blowing pipeline system, it include extrusion head 131,
Third support column 13, extruding machine fuselage 141, extruding machine drawing-in device 1411, the 4th support column 14, cooling system, trailer system,
Temperature control system, the 4th support column live extruding machine supporting fuselage, extruding machine drawing-in device be located at extruding machine body upper and
It is communicated with the spiral shell thorax of extruding machine fuselage interior, extrusion head stretches out in one end of extruding machine fuselage, and extrusion head is supported by third
Column is supported, and mold core and die sleeve can be installed inside extrusion head, and mold core has mold core hole 132;It is characterized in that it also includes
Plunger 1, closing device 2, calibration tube 3, the first support column 11, the second support column 12, the first fixed component 111, the second fixed part
There is diminishing closing in channel 21, the end in closing in channel to be connected with calibration tube, shape for part 121, closing device inside
Aperture inside pipe is not more than the internal diameter of closing in channel end, and calibration tube is fixed on the first fixed component, the second fixed component
Kong Zhong, the part that calibration tube is pierced by the second fixed component are sizing end 101, and fixed slot 102, the first support are offered on end of shaping
Column supports the first fixed component, and the second support column supports the second fixed component, and the first fixed component is located at the second fixed part
The front end of part, the second fixed component are located at the front end of extrusion head, closing in channel, calibration tube, mold core hole three axis one
On straight line, the end of plunger sequentially passes through closing in channel, calibration tube, mold core hole and is pierced by extrusion head, plunger axis and sizing
Pipe axis overlaps, and the front end of plunger is to be fixedly mounted, plunger and closing in channel, calibration tube, mold core hole inner wall between be all
There is gap.
Certainly, the system of manufacture cable air-blowing pipeline described above, it is characterised in that the aperture inside calibration tube is
Equal.
Further, the system of manufacture cable air-blowing pipeline described above, it is characterised in that from the second fixed component
To sizing end, the aperture inside calibration tube reduces successively.
A method of air-blowing pipeline is manufactured using above system:The first step, by the air-blowing tube body 5 of straightened condition along figure
The slightly doubling of the arrow direction of 2 or Fig. 4, penetrates closing in channel, is then passed through the hole inside calibration tube, is subsequently passed through mold core hole and draws
Air-blowing tube body, and plunger is made to be located inside air-blowing tube body, connect in the both sides of sizing end air-blowing tube body;Second step is opened
Open extruding machine, plastics enter in extrusion head in the gap of mold core and die sleeve, and upper exterior tube body 7 is extruded outside air-blowing tube body 5;
Trailer system traction outer tube body, which enters cooling system, to carry out being cooled into air-blowing pipeline.
Further, the method for manufacture air-blowing pipeline described above, it is characterised in that extruded outside air-blowing tube body outer
Before tube body, air-blowing tube body is preheated, and air-blowing tube body lower surface is in slight melting state.
Further, the method for manufacture air-blowing pipeline described above, it is characterised in that extruded outside air-blowing tube body outer
Before tube body, air-blowing tube body is coated with viscose glue on lower surface.
The method of manufacture cable air-blowing pipeline in 2nd embodiment of the invention, the first step, by the air-blowing of straightened condition
Tube body to air-blowing pipe convex body and air-blowing pipe diversion trench, to slightly doubling, then air-blowing tube body penetrates closing in channel,
It is then passed through the hole inside calibration tube, be subsequently passed through mold core hole and draws air-blowing tube body, and plunger is made to be located in air-blowing tube body
Portion makes the both sides joint of sizing end air-blowing tube body be located at fixed slot, and carrying out hot wind using heat gun at fixed slot adds
Heat makes to be bonded together the fin 6 to be formed and protrude from air-blowing tube body lower surface at docking;Second step opens extruding machine, plastics
Into in the gap of mold core in extrusion head and die sleeve, upper exterior tube body 7 is extruded outside air-blowing tube body 5;Trailer system is drawn
Outer tube body, which enters cooling system, to carry out being cooled into air-blowing pipeline.
The system of manufacture cable air-blowing pipeline in 3rd embodiment of the invention, sizing end 101 and extrusion head 131
Between knot installation is installed.
The manufacturing method of air-blowing pipeline is manufactured using above system:With the basic phase of method in embodiment 1, embodiment 2
Together, the difference is that:Before air-blowing tube body enters the mold core hole 132 of extrusion head, wrapped up outside air-blowing tube body
Tie up element 9;The element of tying up is that polyester pricks yarn or aramid yarn or polyamide staple fibre spun yarn or Polyester Yarns.
Simple system and rational method are used in the present invention, have been effectively manufactured out with excellent anti-torsion performance
Air-blowing pipeline, air-blowing pipeline work well by actual use, have obtained the favorable comment repeatedly of user.
Therefore the present invention has following main advantageous effect:Simple system, at low cost, production method is simple, easily grasps, system
The air-blowing pipeline made is antitorque, resist bending function admirable.
Specific implementation mode
To enable those skilled in the art more accurately to understand the application, now the label of the attached drawing involved in the present invention is made
As described below:5-air-blowing tube bodies, 221-air-blowing pipe convex bodies, 211-air-blowing pipe diversion trenches, 231-air-blowing tube passages,
6-fins, 1-plunger, 2-closing devices, 21-closing in channels, 3-calibration tubes, 7-outer tube bodies, the 11-the first support column,
12-the second support column, 13-third support columns, the 14-the four support column, the 111-the first fixed component, 121-the second fixes
Component, 131-extrusion heads, 141-extruding machine fuselages, 1411-extruding machine drawing-in devices, 101-sizing ends, 102-sizings
Slot, 132-mold core holes, 9-tie up element.
Embodiment 1
See Fig. 1 to Fig. 7, in Fig. 1 and Fig. 2, air-blowing pipeline is by air-blowing tube body 5, air-blowing pipe convex body 221, air-blowing pipe
Diversion trench 211 is constituted, and air-blowing pipe convex body is located above air-blowing tube body and is spaced apart with air-blowing pipe diversion trench, and air-blowing pipe is convex
Shape body protrudes from air-blowing pipe diversion trench, and air-blowing tube body lower surface is plane;Air-blowing pipe convex body is the triangular prism bodily form, gas
Blowpipe diversion trench is the trapezoidal column bodily form.
In Fig. 3 and Fig. 4, air-blowing pipeline is made of air-blowing tube body 5, air-blowing pipe convex body 221, air-blowing pipe diversion trench 211,
Air-blowing pipe convex body is located above air-blowing tube body and is spaced apart with air-blowing pipe diversion trench, and air-blowing pipe convex body is to protrude from gas
Blowpipe diversion trench, air-blowing tube body lower surface is plane;Air-blowing pipe convex body is the trapezoidal column bodily form, and air-blowing pipe diversion trench is arc
Shape cylinder shape.
In Fig. 6 and Fig. 7, air-blowing pipe convex body can also be the trapezoidal column bodily form, and air-blowing pipe diversion trench is the triangular prism bodily form.
Certainly, air-blowing pipe convex body, air-blowing pipe diversion trench can also be other suitable shapes.
Air-blowing pipe convex body described above is parallel, and air-blowing pipe diversion trench is also parallel.
The system of manufacture cable air-blowing pipeline in this embodiment, it includes extrusion head 131, third support column
13, extruding machine fuselage 141, extruding machine drawing-in device 1411, the 4th support column 14, cooling system, trailer system, temperature control system
System, the 4th support column lives extruding machine supporting fuselage, extruding machine drawing-in device be located at extruding machine body upper and with extruding machine machine
Spiral shell thorax inside body communicates, and extrusion head stretches out in one end of extruding machine fuselage, and extrusion head is supported by third support column, squeezes
Mold core and die sleeve can be installed, mold core has mold core hole 132 inside molding machine head;It is characterized in that it also includes plunger 1, close up dress
2, calibration tube 3, the first support column 11, the second support column 12, the first fixed component 111, the second fixed component 121 are set, close up dress
Setting inside, there is diminishing closing in channel 21, the end in closing in channel to be connected with calibration tube, the aperture inside calibration tube
No more than the internal diameter of closing in channel end, calibration tube is fixed in the hole of the first fixed component, the second fixed component, calibration tube
The part for being pierced by the second fixed component is sizing end 101, and fixed slot 102 is offered on end of shaping, and the first support column supports the
One fixed component, the second support column support the second fixed component, and the first fixed component is located at the front end of the second fixed component, the
Two fixed components are located at the front end of extrusion head, closing in channel, calibration tube, mold core hole three axis in a straight line, plunger
End sequentially pass through closing in channel, calibration tube, mold core hole and be pierced by extrusion head, plunger axis is overlapped with calibration tube axis,
The front end of plunger is to be fixedly mounted, plunger and closing in channel, calibration tube, mold core hole inner wall between all have gap.
Certainly, the system of manufacture cable air-blowing pipeline described above, it is characterised in that the aperture inside calibration tube is
Equal.
Further, the system of manufacture cable air-blowing pipeline described above, it is characterised in that from the second fixed component
To sizing end, the aperture inside calibration tube reduces successively.
The method that air-blowing pipeline is manufactured using above system:The first step, by the air-blowing tube body 5 of straightened condition along Fig. 2 or
The slightly doubling of the arrow direction of Fig. 4, penetrates closing in channel, is then passed through the hole inside calibration tube, is subsequently passed through mold core hole and draws gas
Blowpipe ontology, and plunger is made to be located inside air-blowing tube body, connect in the both sides of sizing end air-blowing tube body;Second step is opened
Extruding machine, plastics enter in extrusion head in the gap of mold core and die sleeve, and upper exterior tube body 7 is extruded outside air-blowing tube body 5;It leads
Draw system traction outer tube body to enter cooling system and carry out being cooled into air-blowing pipeline.
Further, the method for manufacture air-blowing pipeline described above, it is characterised in that extruded outside air-blowing tube body outer
Before tube body, air-blowing tube body is preheated, and air-blowing tube body lower surface is in slight melting state.
Further, the method for manufacture air-blowing pipeline described above, it is characterised in that extruded outside air-blowing tube body outer
Before tube body, air-blowing tube body is coated with viscose glue on lower surface.
In the embodiment, air-blowing tube body need not be spliced, make it in stable diameter by calibration tube, only
Wanting extrusion molding thickness, outer tube body thickness is suitable in other words, generally air-blowing tube body will not be made to scatter after extrusion molding.
Temperature control system is used to control the extrusion temperature of extruding machine, meanwhile, which can also have receipts, comb system
System, printing system etc., due in temperature control system, trailer system, receipts/pipe system, printing system and existing cable technique
Sheathed cable extruder it is identical, therefore be not described in detail.
Embodiment 2
See Fig. 8 to Fig. 9, and referring to figs. 1 to Fig. 7, a kind of system of manufacture cable air-blowing pipeline, with embodiment 1.
The difference is that the manufacturing method of air-blowing pipeline, the first step, by the air-blowing tube body of straightened condition to air-blowing pipe convex
Body and air-blowing pipe diversion trench to slightly doubling, then air-blowing tube body penetrates closing in channel, is then passed through the hole inside calibration tube, connects
It across mold core hole and draws air-blowing tube body, and plunger is made to be located inside air-blowing tube body, make sizing end air-blowing tube body
Both sides joint is located at fixed slot, carries out Hot-blast Heating using heat gun at fixed slot, makes to be bonded together shape at docking
At the fin 6 for protruding from air-blowing tube body lower surface;Second step, opens extruding machine, and plastics enter mold core and mould in extrusion head
In the gap of set, upper exterior tube body 7 is extruded outside air-blowing tube body 5;Trailer system traction outer tube body enters cooling system progress
It is cooled into air-blowing pipeline.
Due to the presence of fin so that when extruding upper exterior tube body 7 outside air-blowing tube body, fin 6 is located in outer tube body 7
Therefore portion even if being sticked to outside air-blowing tube body without using viscose glue, can also make the air-blowing tube body be with outer tube body firm connection
One has excellent anti-torsion, bending resistance.
Air-blowing tube body and outer tube body all use high-density polyethylene material, form air-blowing pipeline, repeatedly around putting 238 times,
The segregation phenomenon of the gentle blowpipe ontology of air-blowing pipe outer tube body is there are no, and could be used without the air-blowing tube body of fin and outer tube is made
Air-blowing pipeline, laying 3 times repeatedly, there have been the air-blowing tube bodies of many places and outer tube body lamination;It is not convex when production
The air-blowing pipeline of rib is equally carried out laying experiment, be also only subjected to after carrying out air-blowing tube body with outer tube body bonding using viscose glue
12 experiments are lived, there have been layerings at the 13rd time;It is coated simultaneously outside the air-blowing tube body in this embodiment viscous
The air-blowing pipeline formed after glue there are no the segregation phenomenon of the gentle blowpipe ontology of air-blowing pipe outer tube body repeatedly around putting 325 times;Cause
This, the air-blowing pipeline manufactured using the system and method for this embodiment has more excellent resistance to torsion, folding quality.
Embodiment 3
See Figure 10, and referring to figs. 1 to Fig. 9, a kind of system of manufacture cable air-blowing pipeline, with embodiment 1.It is different
One of place is system:Knot installation is installed between sizing end 101 and extrusion head 131, since knot installation is existing
In cable processing technology, especially SZ twisted synthesizing cables therefore the common technology of bundling machine class is not drawn on the diagram.
According in above system difference, therefore the two of the difference manufacturing methods for being air-blowing pipeline:Air-blowing tube body into
Before the mold core hole 132 for entering extrusion head, is wrapped up outside air-blowing tube body and tie up element 9.
Tie up element and can be effectively prevented air-blowing tube body and scatter, meanwhile, air-blowing tube body is micro- melt state under, tie up member
Part, which is absorbed in, to be tied up in air-blowing tube body, on the other hand, can coat viscose glue on air-blowing tube body surface, the air-blowing pipe being extruded into this way
Road also has excellent resistance to twisting energy, also has been subjected to 250 torsion tests, after torsion and has no air-blowing pipeline cracking and divides
Layer.
Certainly, in system of the invention, extrusion head can not be supported completely by third support column namely third support
Column can be omitted completely, as long as extrusion head is combined with extrusion molding fuselage enough to secured.
Simple system and rational method are used in the present invention, have been effectively manufactured out with excellent anti-torsion performance
Air-blowing pipeline, air-blowing pipeline work well by actual use, have obtained the favorable comment repeatedly of user.
Therefore the present invention has following main advantageous effect:Simple system, at low cost, production method is simple, easily grasps, system
The air-blowing pipeline made is antitorque, resist bending function admirable.
The present invention is not limited to above-mentioned preferred forms, it should be understood that design of the invention can be by other various shapes
Formula is implemented to use, they also fall in protection scope of the present invention.