CN105371059A - Hard polyurethane foam plastic spraying heat preservation pipe and spraying method - Google Patents
Hard polyurethane foam plastic spraying heat preservation pipe and spraying method Download PDFInfo
- Publication number
- CN105371059A CN105371059A CN201510894298.XA CN201510894298A CN105371059A CN 105371059 A CN105371059 A CN 105371059A CN 201510894298 A CN201510894298 A CN 201510894298A CN 105371059 A CN105371059 A CN 105371059A
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- China
- Prior art keywords
- heat preservation
- pipe
- spray coating
- service pipe
- coating heat
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Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L59/00—Thermal insulation in general
- F16L59/02—Shape or form of insulating materials, with or without coverings integral with the insulating materials
- F16L59/029—Shape or form of insulating materials, with or without coverings integral with the insulating materials layered
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
- B05D7/24—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials for applying particular liquids or other fluent materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D2254/00—Tubes
- B05D2254/02—Applying the material on the exterior of the tube
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D2503/00—Polyurethanes
Abstract
The invention discloses a hard polyurethane foam plastic spraying heat preservation pipe and a spraying method. The conventional hard polyurethane foam plastic spraying heat preservation pipe has super-high heat preservation effect in the low-cold regions in China; when the conventional hard polyurethane foam plastic spraying heat preservation pipe is used in northern high-cold regions, the problem of low heat preservation effect is caused due to uneven distribution of lowest temperature of the natural environment and the specified standard thickness of the polyurethane heat preservation layer, resulting in that the energy consumption is improved and the carbon emission is increased. The hard polyurethane foam plastic spraying heat preservation pipe comprises a working pipeline and a hard polyurethane plastic foam spraying heat preservation layer, wherein the hard polyurethane plastic foam spraying heat preservation layer (2) is arranged outside the working pipeline (1); the working pipeline is a hard straight pipeline; the material of the working pipeline is a steel pipe or a plastic pipe. The invention is applied to the hard polyurethane foam plastic spraying heat preservation pipe and the spraying method.
Description
technical field:
the present invention relates to heat supply pipeline, cooling pipeline, petroleum and petrochemical industry conveyance conduit, boats and ships equal energy source conveyance conduit manufacture field, particularly relate to a kind of RPUF spray coating heat preservation pipe and spraying method.
background technique:
china is since early 1980s, introduction of foreign technology produced polyurethane foamed thermal-insulating pipe (being commonly called as black yellow jacket thermal insulation pipe), high speed development due to central heat supply cause has formed hundreds of manufacturer production enterprise, the phenomenon of low tender price over 30 years, cause pursuing low price strategy, low-quality must be brought at a low price, low-quality is inevitable short-lived, the inevitable highly energy-consuming of low-quality, so 30 Duo Nianlai China are after introducing industry technology, technology innovation is not only had to regenerate, stagnate on the contrary, manufacture in a rough and slipshod way, and quality of product operative norm is low, along with the development of real estate high speed geometry multiple in this year, energy energy consumption is caused to become multiple to increase, the haze bringing full Asia pollutes, be discord in people ' s health pole, reason is exactly existing insulation pipe production technology, employing be the unified production standard in the whole nation, water budget imbalance high at the application thermal conductivity of extremely frigid zones, the length of service are short, and physical property is poor, thermal loss is large, maintenance expenses is many, therefore, adopt regional high quality thermal insulation pipe to design production technology and become inevitable, realize low temp area and adopt different thermal insulation pipe production technologies from extremely frigid zones, while energy efficient, minimizing carbon emission, accelerate heating field technological innovation and technical innovation, upgrading is upgraded the energy conveying industry development of China.
summary of the invention:
the object of this invention is to provide a kind of RPUF spray coating heat preservation pipe and spraying method.
above-mentioned object is realized by following technological scheme:
a kind of RPUF spray coating heat preservation pipe, its composition comprises: service pipe, hard polyaminoester plastic foam spray coating heat preservation layer, it is characterized in that: there is outside described service pipe hard polyaminoester plastic foam spray coating heat preservation layer, described service pipe is hardware straight pipeline, and the material of described service pipe can be steel pipe or plastic tube.
described RPUF spray coating heat preservation pipe, the acquisition of described RPUF spray coating heat preservation pipe adopts automatic spraying method polyurethane foam gained by mixing mechanism.
the spraying method of described RPUF spray coating heat preservation pipe, it is characterized in that: described step is: (1) by technological requirement on the orbit of worktable, with two worktable, service pipe is done flying shore, wherein one end support service pipe can be driven to do axial-rotation; (2) by chemical liquid preparations such as isocyanates, polyhydric alcohol conjugate raw material, catalyzer, additives, according to production and storage request, deposit in seal container respectively before production, be transported to working site by pipeline and pressure; (3) the various bulk formulation of working site will be transported to, particularly catalyzer and additive are according to the density requirements of produced pipe fitting, add strong dose in the catalyst, in additive, add the chemical liquid preparations such as curing agent, corresponding different formula rate mixes; (4) mixing mechanism is utilized to be sprayed on by chemical mixture at short notice on the service pipe outer wall of rotation, namely the chemical mixture be sprayed on service pipe outer wall forms urethane plastic expansion immediate effervescence and self-hardening at short notice, urethane plastic foam layer thickness after sclerosis reaches the thickness of design completely, meet the North and South temperature environment requirement completely, thickness adjustable and increase; (5) rotational speed of the service pipe described in and the spraying rate of mixing mechanism all by computer control, thus ensure that the external diameter circularity of RPUF spray coating heat preservation pipe and the uniformity of overall material.
beneficial effect of the present invention:
1. RPUF spray coating heat preservation pipe of the present invention, adopt hard polyaminoester plastic foam spray coating foaming technology, the urethane plastic foam heat-insulation layer produced can need arbitrarily to adjust increasing according to temperature, makes the hard polyaminoester plastic foam spray coating heat preservation pipe produced have high winter hardiness, long product lifecycle.
rPUF spray coating heat preservation pipe of the present invention, the polyurethane foam density adopting hard polyaminoester plastic foam spray coating foaming technology to produce is not less than 60kg/m
3
above, rate of closed hole is not less than 88%, compression strength radial compression intensity or diametrically deformation prestige 10% time compressive stress be not less than 0.3mpa, reach high hardness, support firm, thermal conductivity is not more than 0.031w/ (mk), high temperature resistantly reach 140 degree, when 120 degree, life of product reaches more than 30 years.
rPUF spray coating heat preservation pipe of the present invention, quality of product reaches every physical and chemical performance index of GB/T29046-2012, GB/T29047-2012.
rPUF spray coating heat preservation pipe of the present invention, the RPUF spray coating foaming technology adopted, can improve the insulating power of pipeline effectively.
hard polyaminoester plastic spraying thermal insulation pipe of the present invention, its pipeline model be suitable for is DN200mm-2000mm.
accompanying drawing illustrates:
accompanying drawing 1 is the spraying method schematic diagram of hard polyaminoester plastic spraying thermal insulation pipe of the present invention.
accompanying drawing 2 is structural representations of hard polyaminoester plastic spraying thermal insulation pipe of the present invention.
embodiment:
embodiment 1:
a kind of RPUF spray coating heat preservation pipe, its composition comprises: service pipe, hard polyaminoester plastic foam spray coating heat preservation layer, there is outside described service pipe 1 hard polyaminoester plastic foam spray coating foaming thermal insulation layer 2, described service pipe is hardware straight pipeline, the material of described service pipe can be steel pipe or plastic tube, the inside and outside wall of described service pipe has amine cured epoxy resin coating and Polyamide Epoxy, and coating thickness is 0.038 ~ 0.2 millimeter.
embodiment 2:
rPUF spray coating heat preservation pipe according to embodiment 1, the acquisition of described RPUF spray coating heat preservation pipe adopts automatic spraying method polyurethane foam gained by mixing mechanism 3.
embodiment 3:
a kind of spraying method utilizing RPUF spray coating heat preservation pipe described in embodiment 1 or 2, described step is: (1) by technological requirement on the orbit of worktable, with two worktable, service pipe is done flying shore, wherein one end support service pipe can be driven to do axial-rotation; (2) by chemical liquid preparations such as isocyanates, polyhydric alcohol conjugate raw material, catalyzer, additives, according to production and storage request, deposit in seal container respectively before production, be transported to working site by pipeline and pressure; (3) the various bulk formulation of working site will be transported to, particularly catalyzer and additive are according to the density requirements of produced pipe fitting, add strong dose in the catalyst, in additive, add the chemical liquid preparations such as curing agent, corresponding different formula rate mixes; (4) mixing mechanism is utilized to be sprayed on by chemical mixture at short notice on the service pipe outer wall of rotation, namely the chemical mixture be sprayed on service pipe outer wall forms urethane plastic expansion immediate effervescence and self-hardening at short notice, urethane plastic foam layer thickness after sclerosis reaches the thickness of design completely, meet the North and South temperature environment requirement completely, thickness adjustable and increase; (5) rotational speed of the service pipe described in and the spraying rate of mixing mechanism all by computer control, thus ensure that the external diameter circularity of RPUF spray coating heat preservation pipe and the uniformity of overall material.
Claims (3)
1. a RPUF spray coating heat preservation pipe, its composition comprises: service pipe, hard polyaminoester plastic foam spray coating heat preservation layer, it is characterized in that: there is outside described service pipe hard polyaminoester plastic foam spray coating heat preservation layer, described service pipe is hardware straight pipeline, and the material of described service pipe is steel pipe or plastic tube.
2. RPUF spray coating heat preservation pipe according to claim 1, is characterized in that: the acquisition of described RPUF spray coating heat preservation pipe adopts automatic spraying method polyurethane foam gained by mixing mechanism.
3. one kind utilizes the spraying method of the RPUF spray coating heat preservation pipe described in claim 1 or 2, it is characterized in that: described step is: (1) by technological requirement on the orbit of worktable, with two worktable, service pipe is done flying shore, wherein one end support service pipe can be driven to do axial-rotation; (2) by chemical liquid preparations such as isocyanates, polyhydric alcohol conjugate raw material, catalyzer, additives, according to production and storage request, deposit in seal container respectively before production, be transported to working site by pipeline and pressure; (3) the various bulk formulation of working site will be transported to, particularly catalyzer and additive are according to the density requirements of produced pipe fitting, add strong dose in the catalyst, in additive, add the chemical liquid preparations such as curing agent, corresponding different formula rate mixes; (4) mixing mechanism is utilized to be sprayed on by chemical mixture at short notice on the service pipe outer wall of rotation, namely the chemical mixture be sprayed on service pipe outer wall forms urethane plastic expansion immediate effervescence and self-hardening at short notice, urethane plastic foam layer thickness after sclerosis reaches the thickness of design completely, meet the North and South temperature environment requirement completely, thickness adjustable and increase; (5) rotational speed of the service pipe described in and the spraying rate of mixing mechanism all by computer control, thus ensure that the external diameter circularity of RPUF spray coating heat preservation pipe and the uniformity of overall material.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201510894298.XA CN105371059A (en) | 2015-12-08 | 2015-12-08 | Hard polyurethane foam plastic spraying heat preservation pipe and spraying method |
Applications Claiming Priority (1)
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CN201510894298.XA CN105371059A (en) | 2015-12-08 | 2015-12-08 | Hard polyurethane foam plastic spraying heat preservation pipe and spraying method |
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CN105371059A true CN105371059A (en) | 2016-03-02 |
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CN201510894298.XA Pending CN105371059A (en) | 2015-12-08 | 2015-12-08 | Hard polyurethane foam plastic spraying heat preservation pipe and spraying method |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110523564A (en) * | 2019-09-26 | 2019-12-03 | 三杰节能新材料股份有限公司 | A kind of polyurethane insulation coating spray equipment and spraying method |
CN110712385A (en) * | 2019-09-28 | 2020-01-21 | 上海皮尔萨管业有限公司 | Production method of novel thin-wall stainless steel heat-insulation pipe |
CN111112022A (en) * | 2020-01-06 | 2020-05-08 | 三杰节能新材料股份有限公司 | Spraying method for recycling hard polyurethane foam waste |
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CN2675376Y (en) * | 2004-02-27 | 2005-02-02 | 任庆华 | Polyurethane foam sprinkler |
CN1846878A (en) * | 2006-04-29 | 2006-10-18 | 常州市鼎达建筑新技术有限公司 | In-situ spraying process of protective polyurethane plastic foam layer |
CN201407430Y (en) * | 2009-05-20 | 2010-02-17 | 合肥华峰暖通设备有限公司 | Thermal-insulation steel pipe for coal mine |
CN101758013A (en) * | 2009-11-06 | 2010-06-30 | 新兴铸管股份有限公司 | Process for spraying polyurethane on inner wall of nodular cast iron pipe |
CN102391775A (en) * | 2011-09-14 | 2012-03-28 | 可利亚多元醇(南京)有限公司 | High-temperature-resistant composite material for polyurethane heat-preserving pipeline |
CN102430507A (en) * | 2011-08-08 | 2012-05-02 | 河北昊天管业股份有限公司 | Processing technology for polyurethane insulation layer of insulation pipe |
CN103159908A (en) * | 2013-04-03 | 2013-06-19 | 天津市管道工程集团有限公司 | Polyurethane for coating and winding prefabricated directly buried insulating pipe |
CN103709356A (en) * | 2013-12-27 | 2014-04-09 | 北京碧海舟腐蚀防护工业股份有限公司 | Polyurethane rigid foam composition, heat-insulation layer and heat-insulation pipeline |
CN204829126U (en) * | 2015-07-30 | 2015-12-02 | 中国海洋石油总公司 | Prefabricated insulating tube of ocean rigid polyurethane spraying |
CN205208050U (en) * | 2015-12-08 | 2016-05-04 | 朗格斯特哈尔滨环保节能产品制造有限公司 | Rigid polyurethane foam spraying insulating tube |
-
2015
- 2015-12-08 CN CN201510894298.XA patent/CN105371059A/en active Pending
Patent Citations (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN2675376Y (en) * | 2004-02-27 | 2005-02-02 | 任庆华 | Polyurethane foam sprinkler |
CN1846878A (en) * | 2006-04-29 | 2006-10-18 | 常州市鼎达建筑新技术有限公司 | In-situ spraying process of protective polyurethane plastic foam layer |
CN201407430Y (en) * | 2009-05-20 | 2010-02-17 | 合肥华峰暖通设备有限公司 | Thermal-insulation steel pipe for coal mine |
CN101758013A (en) * | 2009-11-06 | 2010-06-30 | 新兴铸管股份有限公司 | Process for spraying polyurethane on inner wall of nodular cast iron pipe |
CN102430507A (en) * | 2011-08-08 | 2012-05-02 | 河北昊天管业股份有限公司 | Processing technology for polyurethane insulation layer of insulation pipe |
CN102391775A (en) * | 2011-09-14 | 2012-03-28 | 可利亚多元醇(南京)有限公司 | High-temperature-resistant composite material for polyurethane heat-preserving pipeline |
CN103159908A (en) * | 2013-04-03 | 2013-06-19 | 天津市管道工程集团有限公司 | Polyurethane for coating and winding prefabricated directly buried insulating pipe |
CN103709356A (en) * | 2013-12-27 | 2014-04-09 | 北京碧海舟腐蚀防护工业股份有限公司 | Polyurethane rigid foam composition, heat-insulation layer and heat-insulation pipeline |
CN204829126U (en) * | 2015-07-30 | 2015-12-02 | 中国海洋石油总公司 | Prefabricated insulating tube of ocean rigid polyurethane spraying |
CN205208050U (en) * | 2015-12-08 | 2016-05-04 | 朗格斯特哈尔滨环保节能产品制造有限公司 | Rigid polyurethane foam spraying insulating tube |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110523564A (en) * | 2019-09-26 | 2019-12-03 | 三杰节能新材料股份有限公司 | A kind of polyurethane insulation coating spray equipment and spraying method |
CN110712385A (en) * | 2019-09-28 | 2020-01-21 | 上海皮尔萨管业有限公司 | Production method of novel thin-wall stainless steel heat-insulation pipe |
CN111112022A (en) * | 2020-01-06 | 2020-05-08 | 三杰节能新材料股份有限公司 | Spraying method for recycling hard polyurethane foam waste |
CN111112022B (en) * | 2020-01-06 | 2022-04-26 | 三杰节能新材料股份有限公司 | Spraying method for recycling hard polyurethane foam waste |
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Application publication date: 20160302 |