CN105365331A - Closed cooling single and double side glass fabric film laminating machine - Google Patents
Closed cooling single and double side glass fabric film laminating machine Download PDFInfo
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- CN105365331A CN105365331A CN201510870442.6A CN201510870442A CN105365331A CN 105365331 A CN105365331 A CN 105365331A CN 201510870442 A CN201510870442 A CN 201510870442A CN 105365331 A CN105365331 A CN 105365331A
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- silica gel
- pressure roller
- gel pressure
- composite structure
- cooling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/06—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/0046—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by constructional aspects of the apparatus
- B32B37/0053—Constructional details of laminating machines comprising rollers; Constructional features of the rollers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/08—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the cooling method
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
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- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Laminated Bodies (AREA)
Abstract
The invention relates to a closed cooling single and double side glass fabric film laminating machine and belongs to the field of film lamination. A protecting cover is arranged on a chassis assembly of the closed single and double side glass fabric film laminating machine, and a film conveying mechanism, a compound mechanism I and a compound mechanism II are arranged in the protecting cover; the compound mechanism I is used for single side film lamination of the glass fabric; the compound mechanism I and the compound mechanism II are used for double side film lamination of the glass fabric; the film conveying mechanism is used for supplying films; a cooling device is arranged in the protecting cover for cooling silica gel compression rollers in the compound mechanism I and the compound mechanism II. The closed cooling single and double side glass fabric film laminating machine provided by the invention not only can be used for single side film lamination, but also can be used for double side film lamination on a same machine so as to satisfy a production demand of compounding different products, so that the work efficiency is improved and the production cost is lowered.
Description
Technical field
The present invention relates to a kind of closed cooling type single, double surface glass-fiber-fabric laminating machine, belong to overlay film field.
Background technology
Existing glass laminating machine generally mainly leans on the roll-in once or twice of hot-rolling and silica gel pressure roller, realizes the compound of glass base material and film, through the product of compound, can be used for making dedusting filtering bag, waterproof, seepage control material etc.Sometimes for improving the serviceability of fiberglass product, need to carry out two-sided overlay film, and existing glass laminating machine can only carry out one side film usually, if need the another side overlay film at glass base material, often needing the product after by one side film to overturn sends in laminating machine again, therefore overlay film efficiency reduces greatly, is unfavorable for saving production cost.In addition, the type of cooling of existing glass laminating machine silica gel pressure roller is generally open type, and cooling effect is subject to such environmental effects, there is unstability, be unfavorable for ensureing product composite quality and environmental requirement.
Summary of the invention
The present invention is directed to above-mentioned deficiency and provide a kind of closed cooling type single, double surface glass-fiber-fabric laminating machine.
The present invention adopts following technical scheme:
One of the present invention closed cooling type single, double surface glass-fiber-fabric laminating machine; Comprise chassis assembly, guard shield, control panel, transmission system, composite structure one, composite structure two, film feeding mechanism one, film feeding mechanism two, selvage guide mechanism, cooling device; Described chassis assembly arranges guard shield, in described guard shield, arranges film feeding mechanism one, composite structure one and film feeding mechanism two, composite structure two; Composite structure one is for glass-fiber-fabric one side film; Composite structure one is common for the two-sided overlay film of glass-fiber-fabric with composite structure two; Film feeding mechanism one supplies film for giving the glass-fiber-fabric in composite structure one, and film feeding mechanism two supplies film for giving the glass-fiber-fabric in composite structure two; Cooling device is arranged and is connected with composite structure one, composite structure two inside guard shield; Selvage guide mechanism is used for glass-fiber-fabric or film to be delivered to composite structure, and transmission system drives composite structure one or composite structure two start by gear set mechanism; Control panel is for controlling laminating machine duty; Composite structure one is consistent with the rotating ratio of composite structure two.
Closed cooling type single, double surface glass-fiber-fabric laminating machine of the present invention, described composite structure one comprises hot-rolling one, silica gel pressure roller one, silica gel pressure roller two, cylinder one, swing arm;
Described hot-rolling one, silica gel pressure roller one, silica gel pressure roller two are arranged in parallel mutually; Cylinder one and swing arm are arranged symmetrically on left and right side plate respectively; The axial two ends of silica gel pressure roller one, silica gel pressure roller two are connected with one end of swing arm respectively by ball bearing, and the other end of swing arm is connected with cylinder one respectively by bearing pin, and arm shaft is arranged in swing arm center, and swing arm is rotated along arm shaft; Cylinder one drives swing arm to rotate along arm shaft respectively, the silica gel pressure roller one connected by the rotating drive other end of swing arm, silica gel pressure roller two and hot-rolling one near be separated; Described film and glass-fiber-fabric by hot-rolling one and silica gel pressure roller one roll-in, then by hot-rolling one and two or two roll-ins of silica gel pressure roller, complete the roll-in of glass-fiber-fabric one side film.
Closed cooling type single, double surface glass-fiber-fabric laminating machine of the present invention, described composite structure two comprises hot-rolling two, silica gel pressure roller three, silica gel pressure roller four, cylinder one, swing arm; Described hot-rolling two, silica gel pressure roller three, silica gel pressure roller four are parallel to each other layout; Described cylinder one is arranged symmetrically on left and right side plate respectively with swing arm; The axial two ends of silica gel pressure roller three, silica gel pressure roller four are connected with one end of swing arm respectively by ball bearing, and the other end of swing arm is connected with cylinder one respectively by bearing pin, and arm shaft is arranged in swing arm center, and swing arm is rotated along arm shaft; Cylinder one drives swing arm to rotate along arm shaft respectively; Cylinder one drives swing arm to rotate along arm shaft respectively, the glue laminated roller three connected by the rotating drive other end of swing arm, silica gel pressure roller four and hot-rolling two near be separated; Described glass-fiber-fabric enters hot-rolling two and silica gel pressure roller three roll-in again after completing one side film roll-in, then by hot-rolling two and four or two roll-ins of silica gel pressure roller, completes the two-sided overlay film roll-in of glass-fiber-fabric.
Closed cooling type single, double surface glass-fiber-fabric laminating machine of the present invention, cooling device comprises: cooling fan mechanism, water tank, cooling steel rider one, cylinder two, cooling steel rider two, water inlet pipe and return pipe; Silica gel pressure roller three in silica gel pressure roller one in described composite structure one, silica gel pressure roller two and composite structure two, silica gel pressure roller four, cooling steel rider one, cooling steel rider two are hollow structure;
The axial two ends of cooling steel rider one are connected with cylinder two respectively, the contact of cylinder two controlled cooling model steel rider one and silica gel pressure roller one, silica gel pressure roller two be separated; The axial two ends of cooling steel rider two are connected with cylinder two respectively, the contact of cylinder two controlled cooling model steel rider two and silica gel pressure roller three, silica gel pressure roller four be separated;
The water inlet port of water tank is communicated with return pipe, its water outlet port is communicated with water inlet pipe; Cooling medium is filled in water tank; Cooling medium enters water inlet pipe, and the two ends of the silica gel pressure roller three in the silica gel pressure roller one in composite structure one, silica gel pressure roller two, cooling steel rider one, composite structure two, silica gel pressure roller four, cooling steel rider two are connected with return pipe with water inlet pipe respectively; Cooling medium flows in above-mentioned roller from water inlet pipe and cools, and the return pipe then flowing to the connection of the roller other end enters water tank again and forms cooling circuit structure, the water supply case cooling of cooling fan mechanism.
Closed cooling type single, double surface glass-fiber-fabric laminating machine of the present invention, described water inlet pipe and silica gel pressure roller one, silica gel pressure roller two, to cool separate connection between steel rider one through, water inlet pipe and silica gel pressure roller one, silica gel pressure roller two, cool between steel rider one and adopt flexible pipe mutually through, flexible pipe is with silica gel pressure roller one, silica gel pressure roller two, the moving and carry out stretching or shrinking of cooling steel rider one.
Closed cooling type single, double surface glass-fiber-fabric laminating machine of the present invention, water inlet pipe and silica gel pressure roller three, silica gel pressure roller four, to cool separate connection between steel rider two through, water inlet pipe and silica gel pressure roller three, silica gel pressure roller four, cool steel rider two and adopt flexible pipe mutually through, flexible pipe is with silica gel pressure roller three, silica gel pressure roller four, the moving and carry out stretching or shrinking of cooling steel rider two.
Closed cooling type single, double surface glass-fiber-fabric laminating machine of the present invention, the water inlet segment between described composite structure one and composite structure two is provided with valve; When one side film, valve is in closed condition, and cooling medium flows to silica gel pressure roller one, silica gel pressure roller two, cooling steel rider one; When two-sided overlay film, valve is in opening, and cooling medium flows to silica gel pressure roller one, silica gel pressure roller two, cooling steel rider one and silica gel pressure roller three, silica gel pressure roller four, cooling steel rider two simultaneously.
Closed cooling type single, double surface glass-fiber-fabric laminating machine of the present invention, described transmission system comprises variable-frequency motor one, reductor one and freewheel clutch, clutch; Gear three is arranged in the end of the hot-rolling one in composite structure one; Gear six is arranged in the end of the hot-rolling two in composite structure two;
Variable-frequency motor one drives reductor one rotation, drives on reductor one and assembles freewheel clutch, controlled and drive composite structure one rotation by freewheel clutch;
Gear three on hot-rolling one and the power transmission between the gear six on hot-rolling two are controlled by clutch; When clutch is in opening, composite structure one completes the roll-in of glass-fiber-fabric one side film; When clutch is in closure state, composite structure one and composite structure two have worked the two-sided overlay film roll-in of glass-fiber-fabric simultaneously.
Closed cooling type single, double surface glass-fiber-fabric laminating machine of the present invention, described clutch comprises gear four, gear five, handle; Gear three on described composite structure one engages with gear four, and gear four engages with gear five, and gear five engages with the gear six on composite structure two again; Handle is connected with gear five, handle drives gear five and the engagement between gear four, gear six be separated.
Closed cooling type single, double surface glass-fiber-fabric laminating machine of the present invention, selvage guide mechanism comprises some short-range missile cloth rewinder rolls and long fabric guide roll; Some short-range missile cloth rewinder rolls are arranged in guard shield; Some short-range missile cloth rewinder rolls are parallel with composite structure; Some short-range missile cloth rewinder rolls import in composite structure carry out overlay film for receiving glass-fiber-fabric and film; Long fabric guide roll is arranged in outside guard shield, for deriving finished product after glass-fiber-fabric overlay film.
Beneficial effect
Closed cooling type single, double surface glass-fiber-fabric laminating machine provided by the invention, both can one side film on same machine, again can two-sided overlay film, met the production requirement of different product compound, increased work efficiency, reduce production cost.
The type of cooling of silica gel pressure roller is closed circuit, and adopt single cooling steel rider to cool the version of two silica gel pressure rollers simultaneously, can effectively reduce such environmental effects cooling effect, be conducive to extending the service life of silica gel pressure roller and ensureing the quality of production of joint product to be conducive to environmental protection simultaneously.Machine can produce the joint product of different-thickness.
Accompanying drawing explanation
Fig. 1 of the present inventionly faces structural representation;
Fig. 2 is sectional structure schematic diagram of the present invention;
Fig. 3 is right TV structure schematic diagram of the present invention;
Fig. 4 is left TV structure schematic diagram of the present invention;
Fig. 5 is that sectional structure schematic diagram is installed in hot-rolling end of the present invention;
Fig. 6 is axle side of the present invention schematic diagram one;
Fig. 7 is axle side of the present invention schematic diagram two;
Fig. 8 is one side film fundamental diagram of the present invention;
Fig. 9 is two-sided overlay film fundamental diagram of the present invention.
Detailed description of the invention
Below in conjunction with accompanying drawing, invention is further described:
As shown in the figure: 1, a kind of closed cooling type single, double surface glass-fiber-fabric laminating machine; Comprise chassis assembly 1, guard shield 2, control panel 3, transmission system 4, composite structure 1, composite structure 26, film feeding mechanism 1, film feeding mechanism 28, selvage guide mechanism 9, cooling device 10; Described chassis assembly 1 arranges guard shield 2, in described guard shield 2, arranges film feeding mechanism 1, composite structure 1 and film feeding mechanism 28, composite structure 26; Composite structure 1 is for glass-fiber-fabric one side film; Composite structure 1 is common for the two-sided overlay film of glass-fiber-fabric with composite structure 26; Film feeding mechanism 1 supplies film for giving the glass-fiber-fabric in composite structure 1, and film feeding mechanism 28 supplies film for giving the glass-fiber-fabric in composite structure 26; Cooling device 10 is arranged and is connected with composite structure 1, composite structure 26 inside guard shield 2; Selvage guide mechanism 9 is for being delivered to composite structure by glass-fiber-fabric or film, and transmission system 4 drives composite structure 1 or composite structure 26 to work by gear set mechanism; Control panel 3 is for controlling laminating machine duty; Composite structure 1 is consistent with the rotating ratio of composite structure 26.
Chassis assembly 1 comprises underframe 1-1, right plate 1-2, left plate 1-3,1-4 stull; Left plate 1-3, right plate 1-4 are arranged on underframe, and stull 1-4 two ends are fixed on left plate 1-3, right plate 1-2, play the effect supporting body.
Guard shield 2 comprises right guard shield 2-1, upper shield 2-2, front apron 2-3, left guard shield 2-4; Left guard shield 2-4, right guard shield 2-1 are arranged on the both sides of machine respectively, mainly play protective action, and upper shield is used for protection and gets rid of flue gas, and control panel 3 is arranged on right guard shield 2-1, controls the duty of entire machine.
Composite structure 1 comprises hot-rolling one 5-1, silica gel pressure roller one 5-2, silica gel pressure roller two 5-3; Thickness adjusting apparatus one 5-4; Thickness adjusting apparatus two 5-5; Cylinder block 5-401, cylinder one 5-402, cylinder breeches joint 5-403, bearing pin 5-404, swing arm 5-405, swing arm axle bed, bearing three 5-407, arm shaft, back-up ring 5-409, end cap 5-410, bearing four 5-411;
Hot-rolling one 5-1, silica gel pressure roller one 5-2, silica gel pressure roller two 5-3 are parallel to each other layout; Cylinder one 5-402 and swing arm 5-405 is arranged symmetrically on left plate 1-3, right plate 1-4 respectively;
Hot-rolling one 5-1, silica gel pressure roller one 5-2, silica gel pressure roller two 5-3 are parallel to each other layout; Cylinder block 5-401 is fixed on right plate 1-2, and cylinder one 5-402 is arranged on cylinder block 5-401; Cylinder one 5-402 plunger is equipped with cylinder breeches joint 5-403, and swing arm 5-405 is established a connection by bearing pin 5-404 and cylinder breeches joint 5-403;
Swing arm axle bed is fixed on right plate 1-2, it is equipped with respectively arm shaft and bearing three, back-up ring, and the swing arm 5-405 other end is built with end cap, bearing four, silica gel pressure roller one 5-2.
Arm shaft is arranged in swing arm 5-405 center, and swing arm 5-405 rotates along arm shaft; Cylinder one 5-402 drives swing arm 5-405 to rotate along arm shaft respectively, by silica gel pressure roller one 5-2, silica gel pressure roller two 5-3 that drive the rotation of swing arm 5-405 and then drive the other end to connect and hot-rolling one 5-1 near be separated; Described film and glass-fiber-fabric by hot-rolling one 5-1 and silica gel pressure roller one 5-2 roll-in, then by hot-rolling one 5-1 and silica gel pressure roller two 5-3 bis-roll-ins, complete the roll-in of glass-fiber-fabric one side film.
Composite structure 26 is identical with the operation principles of above-mentioned composite structure 1.
Composite structure 26 comprises hot-rolling two 6-1, silica gel pressure roller three 6-2, silica gel pressure roller four 6-3, cylinder one 5-402, swing arm 5-405; Described hot-rolling two 6-1, silica gel pressure roller three 6-2, silica gel pressure roller four 6-3 are parallel to each other layout; Cylinder one 5-402 and swing arm 5-405 is arranged symmetrically on left plate 1-3, right plate 1-4 respectively;
The axial two ends of silica gel pressure roller three 6-2, silica gel pressure roller four 6-3 are connected respectively by ball bearing one end with swing arm 5-405, the other end of swing arm 5-405 is by bearing pin cylinder one 5-402 connection respectively, arm shaft is arranged in swing arm 5-405 center, and swing arm 5-405 rotates along arm shaft; Cylinder one 5-402 drives swing arm 5-405 to rotate along arm shaft respectively; Cylinder one 5-402 drives swing arm 5-405 to rotate along arm shaft respectively, by glue laminated roller three 6-2, silica gel pressure roller four 6-3 that drive the rotation of swing arm 5-405 and then drive the other end to connect and hot-rolling two 6-1 near be separated; Described glass-fiber-fabric enters hot-rolling two 6-1 and silica gel pressure roller three 6-2 roll-in again after completing one side film roll-in, then by hot-rolling two 6-1 and silica gel pressure roller four 6-3 bis-roll-ins, completes the two-sided overlay film roll-in of glass-fiber-fabric.
Power transmission between gear three 4-17 of hot-rolling one 5-1 and gear six 4-29 of hot-rolling two 6-1 is controlled by clutch 4-28; When clutch 4-28 is in opening, composite structure 1 completes the roll-in of glass-fiber-fabric one side film; When clutch 4-28 is in closure state, composite structure 1 and composite structure 26 have worked the two-sided overlay film roll-in of glass-fiber-fabric simultaneously.
Cooling device comprises: cooling fan mechanism 10-1, water tank 10-2, water tank/blower tray 10-3, return pipe one 10-22, water pump 10-5, motor 10-6, Type B V-belt two 10-7, initiatively vee-pulley 10-8, reductor two 10-9, reducer pedestal two 10-10, variable-frequency motor two 10-11, active synchronization belt wheel two 10-12, Timing Belt two 10-13, driven synchronous pulley two 10-14, water inlet pipe one 10-15, valve 10-16, water inlet flexible pipe one 10-17, cooling water rotating joint one 10-18, water flexible pipe two 10-19, water inlet flexible pipe three 10-20, cooling water rotating joint two, return pipe two 10-22, cooling steel roller mechanism 10-23, cooling steel rider two 10-2301, guide rail two 10-2302, rolling bearing units two 10-2303, cylinder two 10-2304, cooling steel rider one 10-2401,
Active synchronization belt wheel two 10-12 the output shaft of variable-frequency motor two 10-11 is equipped with, by Timing Belt two 10-13 by power transmission to driven synchronous pulley two 10-14 being arranged on reductor two 10-9 input, after speed change, by the active vee-pulley 10-8 be arranged on reductor two 10-9 output, by Type B V-belt two 10-7 by power transmission to cooling fan mechanism 10-1, cooling fan mechanism 10-1 and water tank 10-2 be arranged on be fixed on underframe 1-1 water tank/blower tray 10-3 on, reductor two 10-9 is arranged on reducer pedestal two 10-10, reducer pedestal two 10-10 is fixed on left plate 1-3.
Silica gel pressure roller three 6-2 in silica gel pressure roller one 5-2, silica gel pressure roller two 5-3 and composite structure 26 in composite structure 1, silica gel pressure roller four 6-3, cooling steel rider one 10-2401, cooling steel rider two 10-2301 are hollow structure;
The axial two ends of cooling steel rider one 10-2401 are connected with cylinder two 10-2304 respectively, the contact of cylinder two 10-2304 controlled cooling model steel rider one 10-2401 and silica gel pressure roller one 5-2, silica gel pressure roller two 5-3 be separated; The axial two ends of cooling steel rider two 10-2301 are connected with cylinder two 10-2304 respectively, the contact of cylinder two 10-2304 controlled cooling model steel rider two 10-2301 and silica gel pressure roller three 6-2, silica gel pressure roller four 6-3 be separated;
Water tank 10-2 delivery port is connected with water inlet pipe one 10-15, the end of water inlet pipe one 10-15 is connected with water inlet flexible pipe one 10-17, flexible pipe two 10-19 of intaking, flexible pipe three 10-20 of intaking, water inlet flexible pipe one 10-17 and water inlet flexible pipe two 10-19 is fixed on silica gel pressure roller three 6-2 and silica gel pressure roller four 6-3 by cooling water rotating joint one 10-18, and water inlet flexible pipe three 10-20 is fixed on cooling steel rider two 10-2301 by cooling water rotating joint two.Cooling medium enters in silica gel pressure roller one 5-2, silica gel pressure roller two 5-3 and cooling steel rider one 10-2401 from water inlet pipe one 10-15; And flow out from the other end.
The type of cooling in composite structure 26 is identical with the cooling structure in composite structure 1 and mode; The two ends of silica gel pressure roller three 6-2, silica gel pressure roller four 6-3, cooling steel rider two 10-2301 are connected with return pipe with water inlet pipe respectively; Cooling medium flows in above-mentioned roller from water inlet pipe and cools, and the return pipe then flowing to the connection of the roller other end enters water tank 10-2 again and forms cooling circuit structure, and cooling fan mechanism 10-1 water supply case 10-2 lowers the temperature.
Flexible pipe is that the material that can stretch or shrink is made, and can coordinate collaborating of roller press mechanism, can ensure again the circulation of cooling medium.
Water inlet segment between composite structure 1 and composite structure 26 is provided with valve 10-16; When carrying out the work of two-sided overlay film, the cold water flowed out by water tank 10-2 delivery port enters into silica gel pressure roller one 5-2, silica gel pressure roller two 5-3 and cooling steel rider one 10-2401 respectively through water inlet pipe one 10-15, carries out cooling down respectively to the inner surface of silica gel pressure roller and outer surface; Simultaneously cold water flows through valve 10-16 again, enters into silica gel pressure roller three 6-2, silica gel pressure roller four 6-3 and cooling steel rider one 10-2301 respectively, carries out cooling down equally to the inner surface of silica gel pressure roller and outer surface.
When carrying out one side film work, valve 10-16 is in closed condition, and the cold water flowed out by water tank 10-2 delivery port enters into silica gel pressure roller one 5-2, silica gel pressure roller two 5-3 and cooling steel rider one 10-2401 respectively merely through water inlet pipe one 10-15.Cooled water is collected to return pipe one 10-22 from the other end of machine, then drives water pump 10-5 to carry out work of drawing water by motor 10-6, through return pipe two 10-22, flows in water tank 10-2, carries out next one circulation.
Transmission system 4 comprises variable-frequency motor one 4-1, active synchronization belt wheel one 4-2, Timing Belt one 4-3, reducer pedestal one 4-4, driven synchronous pulley one, reductor one 4-6, freewheel clutch 4-7, gear one, key, duplicate gear 4-10, gear fixed axis one, gear shaft fixed head, bearing one, end ring, gear two 4-15, gear fixed axis two, gear three 4-17, key 4-18, gear set bolt 4-19, round nut 4-20, stop washer 4-21, end cap one 4-22, cooling bearing seat 4-23, bearing two 4-24, end cap two 4-25, gear four 4-26, gear fixed axis three, clutch 4-28, gear five 4-2801, handle 4-2802, gear six 4-29,
Variable-frequency motor one 4-1 drives reductor one 4-6 to rotate, and drives assembling freewheel clutch 4-7 on reductor one 4-6, is controlled and drive composite structure 1 start by freewheel clutch 4-7;
Variable-frequency motor one 4-1 output shaft installs active synchronization belt wheel one 4-2; Reducer pedestal one 4-4 is arranged on right plate 1-2, reductor one 4-6 is arranged on reducer pedestal one 4-4, driven synchronous pulley one 4-5 is arranged on the power shaft of reductor one 4-6, adopts Timing Belt one 4-3, by the power transmission of variable-frequency motor one 4-1 to reductor one 4-6;
Reductor one 4-6 output is provided with gear one 4-8, key, control power by freewheel clutch 4-7 and whether be passed to next stage duplicate gear 4-10, gear shaft fixed head is fixed on right plate 1-2, gear fixed axis one, bearing one, end ring, duplicate gear 4-10 and gear fixed axis two 4-16, gear two it be equipped with respectively, gear three 4-17 is connected by key 4-18 with hot-rolling one 5-1, is fixed on the axle head of hot-rolling one 5-1 by gear set bolt 4-19 by gear three 4-17; Cooling bearing seat 4-23 is arranged on right plate 1-2, and bearing two 4-24 is equipped with in inside, and its lateral surface is equipped with end cap one 4-22, stop washer 4-21, round nut 4-20 respectively, and medial surface is equipped with end cap two 4-25; Thus achieve and rotate from variable-frequency motor one 4-1 driven gear three 4-17, and then it is in running order that hot-rolling one 5-1 is rotated.
Gear fixed axis three 4-27 is arranged on right plate 1-2, axle is provided with gear four 4-26, and the power transmission of gear four 4-26 and gear five 4-2801 is controlled by clutch 4-28.When the axis of handle 4-2802 and the mutual plumbness of gear shaft, power transmission is interrupted, i.e. one side film duty; When the axis of handle 4-2802 and gear shaft keep coaxial, four gears are engagement, i.e. two-sided overlay film duty.
Clutch 4-28 comprises gear four 4-26, gear five 4-2801, handle 4-2802; Gear three 4-17 on composite structure 1 engages with gear four 4-26, and gear four 4-26 engages with gear five 4-2801, and gear five 4-2801 engages with gear six 4-29 on composite structure 26 again; Handle 4-2802 is connected with gear five 4-2801, handle 4-2802 driven wheel five 4-2801 and the engagement between gear four 4-26, gear six 4-29 be separated.
Film feeding mechanism two comprises: gas expansion shaft one 7-1, flange form safety chuck, clutch base 7-3, clutch gear, magnetic powder brake 7-5, chuck gear 7-6, bending rubber one 7-7, horizontal toothed gearing electric motor 7-8, initiatively vee-pulley one, reducer motor base 7-10, Type B V-belt one 7-11, driven vee-pulley one 7-12, bending rubber bearing block 7-13, bearing support 7-14;
The two ends of gas expansion shaft one 7-1 are arranged in flange form safety chuck 7-2, and chuck gear 7-6 is connected with flange form safety chuck; Clutch base 7-3 is arranged on 1-3 on left plate, magnetic powder brake 7-5 is arranged on clutch base 7-3, magnetic powder brake 7-5 drives clutch gear by power transmission to chuck gear 7-6, thus drives gas expansion shaft one 7-1 in running order, realizes the steady operation of PTFE film paper tube.
Bending rubber one 7-7 is PTFE film tensioning member, and its two ends are arranged in bending rubber bearing block 7-13 respectively, and bending rubber bearing block 7-13 is fixed on bearing support 7-14; Bending rubber one 7-7 end axis is provided with driven vee-pulley one 7-12, initiatively vee-pulley one is arranged on the horizontal toothed gearing electric motor 7-8 output shaft on reducer motor base 7-10, realized the rotation of bending rubber one 7-7 by Type B V-belt one 7-11, play the tension of PTFE film; Reducer motor base 7-10 and bearing support 7-14 is arranged on left plate 1-3 respectively.
Film feeding mechanism two comprises gas expansion shaft two 8-1, bending rubber two 8-7.The type of drive of film feeding mechanism two is identical with film feeding mechanism one.Film feeding mechanism two works together with film feeding mechanism one when two-sided overlay film, completes two-sided for film.
Selvage guide mechanism 9 comprises some short-range missile cloth rewinder roll one 9-1, short-range missile cloth rewinder roll two 9-2, short-range missile cloth rewinder roll three 9-3, short-range missile cloth rewinder roll four 9-4, short-range missile cloth rewinder roll five 9-5, short-range missile cloth rewinder roll six 9-6, short-range missile cloth rewinder roll seven 9-7, long fabric guide roll 9-8, bearing five, bearing block one 9-10, bearing block two;
In short-range missile cloth rewinder roll one 9-1 is arranged on and is fixed on right plate 1-2, left plate 1-3 inwall bearing block two 9-11 (with other short-range missile cloth rewinder roll), long fabric guide roll 9-8 is arranged in bearing block one 9-10 that is fixed on right plate 1-2, left plate 1-3 end face.
One side film operation principle: glass-fiber-fabric is successively by short-range missile cloth rewinder roll one 9-1, short-range missile cloth rewinder roll two 9-2; The PTFE film discharged from gas expansion shaft one 7-1 enters in composite structure 1 by bending rubber one 7-7, short-range missile cloth rewinder roll three 9-3 and glass-fiber-fabric successively simultaneously, after twice roll-in of hot-rolling one 5-1 and silica gel pressure roller one 5-2, silica gel pressure roller two 5-3, again successively by short-range missile cloth rewinder roll six 9-6, short-range missile cloth rewinder roll seven 9-7, long fabric guide roll 9-8, enter in winder.
Two-sided overlay film operation principle: glass-fiber-fabric is successively by short-range missile cloth rewinder roll one 9-1, short-range missile cloth rewinder roll two 9-2; The PTFE film discharged from gas expansion shaft one 7-1 is successively by bending rubber one 7-7, short-range missile cloth rewinder roll three 9-3, enter in composite structure 1 with glass-fiber-fabric simultaneously, after twice roll-in of hot-rolling one 5-1 and silica gel pressure roller one 5-2, silica gel pressure roller two 5-3, form semi-finished product; The PTFE film discharged from gas expansion shaft one 8-1 is successively by bending rubber one 8-7, short-range missile cloth rewinder roll four 9-4, enter in composite structure 26 with the semi-finished product from composite structure 1, short-range missile cloth rewinder roll five 9-5 simultaneously, after twice roll-in of hot-rolling two 6-1 and silica gel pressure roller three 6-2, silica gel pressure roller four 6-3, complete two-sided overlay film, again by short-range missile cloth rewinder roll six 9-6, short-range missile cloth rewinder roll seven 9-7, long fabric guide roll 9-8, enter in winder.
The above; be only the present invention's preferably detailed description of the invention, but protection scope of the present invention is not limited thereto, is anyly familiar with those skilled in the art in the technical scope that the present invention discloses; the change that can expect easily or replacement, all should be encompassed within protection scope of the present invention.Therefore, protection scope of the present invention should be as the criterion with the protection domain of claim.
Claims (10)
1. a closed cooling type single, double surface glass-fiber-fabric laminating machine; It is characterized in that: comprise chassis assembly (1), guard shield (2), control panel (3), transmission system (4), composite structure one (5), composite structure two (6), film feeding mechanism one (7), film feeding mechanism two (8), selvage guide mechanism (9), cooling device (10); Described chassis assembly (1) arranges guard shield (2), in described guard shield (2), arranges film feeding mechanism one (7), composite structure one (5), film feeding mechanism two (8), composite structure two (6); Composite structure one (5) is for glass-fiber-fabric one side film; Composite structure one (5) is common for the two-sided overlay film of glass-fiber-fabric with composite structure two (6); Film feeding mechanism one (7) supplies film for giving the glass-fiber-fabric in composite structure one (5), and film feeding mechanism two (8) supplies film for giving the glass-fiber-fabric in composite structure two (6); Cooling device (10) arranges that guard shield (2) inner side is connected with composite structure one (5), composite structure two (6); Selvage guide mechanism (9) is for being delivered to composite structure by glass-fiber-fabric or film, and transmission system (4) drives composite structure one (5) or composite structure two (6) start by gear set mechanism; Control panel (3) is for controlling laminating machine duty; Composite structure one (5) is consistent with the rotating ratio of composite structure two (6).
2. closed cooling type single, double surface glass-fiber-fabric laminating machine according to claim 1, it is characterized in that: described composite structure one (5) comprises hot-rolling one (5-1), silica gel pressure roller one (5-2), silica gel pressure roller two (5-3), cylinder one (5-402), swing arm (5-405);
Described hot-rolling one (5-1), silica gel pressure roller one (5-2), silica gel pressure roller two (5-3) are parallel to each other layout; Cylinder one (5-402) and swing arm (5-405) are arranged symmetrically on left and right side plate respectively; The axial two ends of silica gel pressure roller one (5-2), silica gel pressure roller two (5-3) are connected respectively by ball bearing one end with swing arm (5-405), the other end of swing arm (5-405) is connected with cylinder one (5-402) respectively by bearing pin, rotating shaft is arranged in swing arm (5-405) center, and swing arm (5-405) is rotated along arm shaft; Cylinder one (5-402) drives swing arm (5-405) to rotate along arm shaft respectively, by the silica gel pressure roller one (5-2) that drives the rotating drive other end of swing arm (5-405) to connect, silica gel pressure roller two (5-3) and hot-rolling one (5-1) close be separated; Described film and glass-fiber-fabric by hot-rolling one (5-1) and silica gel pressure roller one (5-2) roll-in, then by hot-rolling one (5-1) and the roll-in of silica gel pressure roller two (5-3) secondary, complete the roll-in of glass-fiber-fabric one side film.
3. closed cooling type single, double surface glass-fiber-fabric laminating machine according to claim 1 and 2, it is characterized in that: described composite structure two (6) comprises hot-rolling two (6-1), silica gel pressure roller three (6-2), silica gel pressure roller four (6-3), cylinder one (5-402), swing arm (5-405); Described hot-rolling two (6-1), silica gel pressure roller three (6-2), silica gel pressure roller four (6-3) are parallel to each other layout; Described cylinder one (5-402) and swing arm (5-405) are arranged symmetrically on left and right side plate respectively; The axial two ends of silica gel pressure roller three (6-2), silica gel pressure roller four (6-3) are connected respectively by ball bearing one end with swing arm (5-405), the other end of swing arm (5-405) is by bearing pin cylinder one (5-402) connection respectively, arm shaft is arranged in swing arm (5-405) center, and swing arm (5-405) is rotated along arm shaft; Cylinder one (5-402) drives swing arm (5-405) to rotate along arm shaft respectively; Cylinder one (5-402) drives swing arm (5-405) to rotate along arm shaft respectively, by the silica gel pressure roller three (6-2) that drives the rotating drive other end of swing arm (5-405) to connect, silica gel pressure roller four (6-3) and hot-rolling two (6-1) close be separated; Described glass-fiber-fabric enters hot-rolling two (6-1) and silica gel pressure roller three (6-2) roll-in again after completing one side film roll-in, again by hot-rolling two (6-1) and the roll-in of silica gel pressure roller four (6-3) secondary, complete the two-sided overlay film roll-in of glass-fiber-fabric.
4. closed cooling type single, double surface glass-fiber-fabric laminating machine according to claim 3, it is characterized in that: cooling device comprises: cooling fan mechanism (10-1), water tank (10-2), cooling steel rider one (10-2401), cylinder two (10-2304), cooling steel rider two (10-2301), water inlet pipe and return pipe; Silica gel pressure roller three (6-2) in silica gel pressure roller one (5-2) in described composite structure one (5), silica gel pressure roller two (5-3) and composite structure two (6), silica gel pressure roller four (6-3), cooling steel rider one (10-2401), cooling steel rider two (10-2301) they are hollow structure;
The axial two ends of cooling steel rider two (10-2301) are connected with cylinder two (10-2304) respectively, the contact of cylinder two (10-2304) controlled cooling model steel rider two (10-2301) and silica gel pressure roller three (6-2), silica gel pressure roller four (6-3) be separated; The axial two ends of cooling steel rider one (10-2401) are connected with cylinder two (10-2304) respectively, the contact of cylinder two (10-2304) controlled cooling model steel rider one (10-2401) and silica gel pressure roller one (5-2), silica gel pressure roller two (5-3) be separated;
The water inlet port of water tank (10-2) is communicated with return pipe, its water outlet port is communicated with water inlet pipe; Cooling medium is filled in water tank (10-2); Cooling medium enters water inlet pipe, silica gel pressure roller one (5-2) in composite structure one (5), silica gel pressure roller two (5-3), cooling steel rider one (10-2401), the two ends of the silica gel pressure roller three (6-2) in composite structure two (6), silica gel pressure roller four (6-3), cooling steel rider two (10-2301) are connected with return pipe with water inlet pipe respectively; Cooling medium flows in above-mentioned roller from water inlet pipe and cools, the return pipe then flowing to the connection of the roller other end enters water tank (10-2) again and forms cooling circuit structure, and cooling fan mechanism (10-1) water supply case (10-2) is lowered the temperature.
5. closed cooling type list according to claim 4, two-sided glass-fiber-fabric laminating machine, it is characterized in that: described water inlet pipe and silica gel pressure roller one (5-2), silica gel pressure roller two (5-3), between cooling steel rider one (10-2401), separate connection is through, water inlet pipe and silica gel pressure roller one (5-2), silica gel pressure roller two (5-3), adopt flexible pipe mutually through between cooling steel rider one (10-2401), flexible pipe is with silica gel pressure roller one (5-2), silica gel pressure roller two (5-3), cool moving and carrying out stretching or shrinking of steel rider one (10-2401).
6. closed cooling type list according to claim 4, two-sided glass-fiber-fabric laminating machine, it is characterized in that: water inlet pipe and silica gel pressure roller three (6-2), silica gel pressure roller four (6-3), between cooling steel rider two (10-2301), separate connection is through, water inlet pipe and silica gel pressure roller three (6-2), silica gel pressure roller four (6-3), cooling steel rider two (10-2301) adopts flexible pipe mutually through, flexible pipe is with silica gel pressure roller three (6-2), silica gel pressure roller four (6-3), cool moving and carrying out stretching or shrinking of steel rider two (10-2301).
7. closed cooling type single, double surface glass-fiber-fabric laminating machine according to claim 4, is characterized in that: the water inlet segment between described composite structure one (5) and composite structure two (6) is provided with valve (10-16); When one side film, valve (10-16) is in closed condition, and cooling medium flows to silica gel pressure roller one (5-2), silica gel pressure roller two (5-3), cooling steel rider one (10-2401); When two-sided overlay film, valve (10-16) is in opening, and cooling medium flows to silica gel pressure roller one (5-2), silica gel pressure roller two (5-3), cooling steel rider one (10-2401) and silica gel pressure roller three (6-2), silica gel pressure roller four (6-3) simultaneously, cools steel rider two (10-2301).
8. closed cooling type single, double surface glass-fiber-fabric laminating machine according to claim 3, it is characterized in that: described transmission system (4) comprises variable-frequency motor one (4-1), reductor one (4-6) and freewheel clutch (4-7), clutch (4-28); Gear three (4-17) is arranged in the end of the hot-rolling one (5-1) in composite structure one (5); Gear six (4-29) is arranged in the end of the hot-rolling two (6-1) in composite structure two (6);
Variable-frequency motor one (4-1) drives reductor one (4-6) to rotate, and driving reductor one (4-6) is assembled freewheel clutch (4-7), is controlled and drive composite structure one (5) to rotate by freewheel clutch (4-7);
Power transmission between the gear three (4-17) of hot-rolling one (5-1) and the gear six (4-29) of hot-rolling two (6-1) is controlled by clutch (4-28); When clutch (4-28) is in opening, composite structure one (5) completes the roll-in of glass-fiber-fabric one side film; When clutch (4-28) is in closure state, composite structure one (5) and composite structure two (6) have worked the two-sided overlay film roll-in of glass-fiber-fabric simultaneously.
9. closed cooling type single, double surface glass-fiber-fabric laminating machine according to claim 8, is characterized in that: described clutch (4-28) comprises gear four (4-26); Gear five (4-2801), handle (4-2802); Gear three (4-17) on described composite structure one (5) engages with gear four (4-26), gear four (4-26) engages with gear five (4-2801), and gear five (4-2801) engages with the gear six (4-29) on composite structure two (6) again; Handle (4-2802) is connected with gear five (4-2801), handle (4-2802) driven wheel five (4-2801) and the engagement between gear four (4-26), gear six (4-29) be separated.
10. closed cooling type single, double surface glass-fiber-fabric laminating machine according to claim 1, is characterized in that: selvage guide mechanism (9) comprises some short-range missile cloth rewinder rolls and long fabric guide roll; Some short-range missile cloth rewinder rolls are arranged in guard shield (2); Some short-range missile cloth rewinder rolls are parallel with composite structure; Some short-range missile cloth rewinder rolls import in composite structure carry out overlay film for receiving glass-fiber-fabric and film; Long fabric guide roll is arranged in guard shield (2) outside, for deriving finished product after glass-fiber-fabric overlay film.
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Denomination of invention: A closed cooling type single and double-sided glass fiber cloth laminating machine Effective date of registration: 20220829 Granted publication date: 20170926 Pledgee: Postal Savings Bank of China Limited Shanxian sub branch Pledgor: Shandong Tianrui New Material Technology Co.,Ltd. Registration number: Y2022980013873 |
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