CN105355404A - High-voltage breakdown prevention structure of automobile pen type ignition coil and manufacturing method - Google Patents
High-voltage breakdown prevention structure of automobile pen type ignition coil and manufacturing method Download PDFInfo
- Publication number
- CN105355404A CN105355404A CN201510947674.7A CN201510947674A CN105355404A CN 105355404 A CN105355404 A CN 105355404A CN 201510947674 A CN201510947674 A CN 201510947674A CN 105355404 A CN105355404 A CN 105355404A
- Authority
- CN
- China
- Prior art keywords
- iron core
- inner chamber
- high pressure
- core
- cap
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F38/00—Adaptations of transformers or inductances for specific applications or functions
- H01F38/12—Ignition, e.g. for IC engines
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02P—IGNITION, OTHER THAN COMPRESSION IGNITION, FOR INTERNAL-COMBUSTION ENGINES; TESTING OF IGNITION TIMING IN COMPRESSION-IGNITION ENGINES
- F02P3/00—Other installations
- F02P3/02—Other installations having inductive energy storage, e.g. arrangements of induction coils
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/24—Magnetic cores
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/24—Magnetic cores
- H01F27/26—Fastening parts of the core together; Fastening or mounting the core on casing or support
- H01F27/266—Fastening or mounting the core on casing or support
Landscapes
- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Ignition Installations For Internal Combustion Engines (AREA)
Abstract
The invention relates to a high-voltage breakdown prevention structure of an automobile pen type ignition coil and a manufacturing method. The high-voltage breakdown prevention structure comprises a high-voltage framework, an iron core and an iron core cap, wherein a plurality of convex iron core positioning ribs are poured at the lower part of an inner cavity of the high-voltage framework so that the formed inner cavity is matched with the outer diameter of the iron core; the iron core cap is a shell matched with the iron core; the iron core is arranged in the inner cavity formed by the iron core positioning ribs; the iron core cap is worn at the top of the iron core so that the top of the iron core is fixed in the inner cavity of the high-voltage framework; and epoxy resin is poured to seal. The high-voltage breakdown prevention structure of the automobile pen type ignition coil has the beneficial effects that under the condition that the cost of materials is not increased, the breakdown rate of the pen type ignition coil is reduced and the yield of the product is improved.
Description
Technical field
The present invention relates to a kind of automobile pen type fire coil, particularly a kind of anti-high-voltage breakdown structure of automobile pen-type ignition coil and manufacture method.
Background technology
In common pen type fire coil product, modal failure mode is that high pressure is to other low-pressure structure disruptive discharge, the modal form that punctures is due to iron core location and skeleton decentraction, high-voltage breakdown high pressure skeleton wall and epoxy resin is caused to discharge to iron core, can reasonably design iron core location structure and insulation distance, in traditional pen-type ignition coil structural design, just serve quite crucial effect.
Summary of the invention
In view of the deficiency that prior art exists, the invention provides a kind of anti-high-voltage breakdown iron core of automobile pen-type ignition coil, the technical scheme taked is, a kind of anti-high-voltage breakdown structure of automobile pen-type ignition coil and manufacture method, comprise high pressure skeleton, iron core, core cap, it is characterized in that: the iron core positioning bar being cast with several projections in high pressure framework inner cavity bottom, the inner chamber making it be formed and iron core major diameter fit, core cap is the housing coordinated with iron core, iron core is placed in the inner chamber of iron core positioning bar formation, core cap is worn in iron core top, iron core top is maintained static at high pressure framework inner cavity, infusion epoxy resin seals.
The anti-high-voltage breakdown structure of automobile pen-type ignition coil and manufacture method divide following steps, one, calculate insulation distance, according to selecting iron core, high pressure skeleton, core cap root properties of materials to calculate insulation distance, general insulation distance should be greater than 40KV voltage breakdown value; Two, compute location muscle height, according to insulation distance compute location muscle height; Three, the iron core positioning bar of several projections is cast with in high pressure framework inner cavity bottom to ensure that iron core is located between two parties at skeletal internal; Four, make core cap, make core cap according to high pressure framework inner cavity and iron core external diameter, maintain static in high pressure framework inner cavity after making iron core top put on core cap.Five, assemble, be placed in by iron core in the inner chamber of iron core positioning bar formation, core cap is worn in iron core top, and iron core top is maintained static at high pressure framework inner cavity, and infusion epoxy resin seals.
The invention has the beneficial effects as follows, when not increasing material cost, what reduce pen-type ignition coil punctures rate, improves conforming product rate.
Accompanying drawing explanation
Fig. 1 is section of structure of the present invention.
Fig. 2 is iron core positioning bar schematic diagram of the present invention.
Fig. 3 is structure three-dimensional figure of the present invention.
Embodiment
As Fig. 1,2, shown in 3, a kind of anti-high-voltage breakdown structure of automobile pen-type ignition coil and manufacture method, comprise high pressure skeleton 1, iron core 2, core cap 3, six protruding iron core positioning bar 1-1 are cast with in high pressure skeleton 1 inner chamber bottom, the inner chamber making it be formed and iron core 2 major diameter fit, core cap 3 is the housing coordinated with iron core 2, cylinder there is opening, be convenient to install, iron core 2 is placed in the inner chamber of iron core positioning bar 1-1 formation, and core cap 3 is worn in iron core 2 top, iron core 2 top is maintained static at high pressure skeleton 1 inner chamber, and infusion epoxy resin seals.
The anti-high-voltage breakdown construction manufacturing method of automobile pen-type ignition coil divides following steps,
One, calculate insulation distance, according to selecting iron core, high pressure skeleton, core cap root properties of materials to calculate insulation distance, general insulation distance should be greater than 40KV voltage breakdown value;
Two, compute location muscle height, according to insulation distance compute location muscle height;
Three, the iron core positioning bar 1-1 of several projections is cast with in high pressure skeleton 1 inner chamber bottom to ensure that iron core is located between two parties at skeletal internal;
Four, make core cap 3, make core cap 3 according to high pressure skeleton 1 inner chamber and iron core 2 external diameter, maintain static in high pressure skeleton 1 inner chamber after making iron core 2 top put on core cap 3.
Five, assemble, be placed in by iron core 2 in the inner chamber of iron core positioning bar 1-1 formation, core cap 3 is worn in iron core 2 top, and iron core 2 top is maintained static at high pressure skeleton 1 inner chamber, and infusion epoxy resin seals.
Claims (2)
1. the anti-high-voltage breakdown structure of an automobile pen-type ignition coil, comprise high pressure skeleton (1), iron core (2), core cap (3), it is characterized in that: the iron core positioning bar (1-1) being cast with several projections in high pressure skeleton (1) inner chamber bottom, the inner chamber making it be formed and iron core (2) major diameter fit, core cap (3) is the hat shape housing coordinated with iron core (2), iron core (2) is placed in the inner chamber that iron core positioning bar (1-1) formed, core cap (3) is worn in iron core (2) top, iron core (2) top and bottom are maintained static at high pressure skeleton (1) inner chamber, infusion epoxy resin seals.
2. a manufacture method for the anti-high-voltage breakdown structure of automobile pen-type ignition coil, is characterized in that: manufacture method point following steps,
One, calculate insulation distance, according to selecting iron core, high pressure skeleton, core cap root properties of materials to calculate insulation distance, general insulation distance should be greater than 40KV voltage breakdown value;
Two, compute location muscle height, according to insulation distance compute location muscle height;
Three, the iron core positioning bar (1-1) being cast with several projections in high pressure skeleton (1) inner chamber bottom ensures that iron core is located between two parties at skeletal internal;
Four, make core cap (3), making core cap (3) according to high pressure skeleton (1) inner chamber and iron core (2) external diameter is hat shape housing type, maintains static after making iron core (2) top put on core cap (3) in high pressure skeleton (1) inner chamber;
Five, assemble, be placed in by iron core (2) in inner chamber that iron core positioning bar (1-1) formed, core cap (3) is worn in iron core (2) top, and iron core (2) top is maintained static at high pressure skeleton (1) inner chamber, and infusion epoxy resin seals.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201510947674.7A CN105355404A (en) | 2015-12-17 | 2015-12-17 | High-voltage breakdown prevention structure of automobile pen type ignition coil and manufacturing method |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201510947674.7A CN105355404A (en) | 2015-12-17 | 2015-12-17 | High-voltage breakdown prevention structure of automobile pen type ignition coil and manufacturing method |
Publications (1)
Publication Number | Publication Date |
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CN105355404A true CN105355404A (en) | 2016-02-24 |
Family
ID=55331353
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201510947674.7A Pending CN105355404A (en) | 2015-12-17 | 2015-12-17 | High-voltage breakdown prevention structure of automobile pen type ignition coil and manufacturing method |
Country Status (1)
Country | Link |
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CN (1) | CN105355404A (en) |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1175780A (en) * | 1996-08-31 | 1998-03-11 | 东洋电装株式会社 | Engine igniting coil device |
JP2002170727A (en) * | 2000-11-30 | 2002-06-14 | Diamond Electric Mfg Co Ltd | Method of manufacturing core of ignition coil |
CN202325975U (en) * | 2011-11-30 | 2012-07-11 | 浙江中奥泵业有限公司 | Automobile ignition coil |
CN204167080U (en) * | 2014-09-30 | 2015-02-18 | 天津市新阳汽车电子有限公司 | With the iron core winding type pen-type ignition coil coil block of coil locating structure |
CN205248093U (en) * | 2015-12-17 | 2016-05-18 | 天津斯巴克瑞汽车电子股份有限公司 | Car pen type ignition coil prevents high -voltage breakdown structure |
-
2015
- 2015-12-17 CN CN201510947674.7A patent/CN105355404A/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1175780A (en) * | 1996-08-31 | 1998-03-11 | 东洋电装株式会社 | Engine igniting coil device |
JP2002170727A (en) * | 2000-11-30 | 2002-06-14 | Diamond Electric Mfg Co Ltd | Method of manufacturing core of ignition coil |
CN202325975U (en) * | 2011-11-30 | 2012-07-11 | 浙江中奥泵业有限公司 | Automobile ignition coil |
CN204167080U (en) * | 2014-09-30 | 2015-02-18 | 天津市新阳汽车电子有限公司 | With the iron core winding type pen-type ignition coil coil block of coil locating structure |
CN205248093U (en) * | 2015-12-17 | 2016-05-18 | 天津斯巴克瑞汽车电子股份有限公司 | Car pen type ignition coil prevents high -voltage breakdown structure |
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Application publication date: 20160224 |