CN105351359A - Fluid supporting tilting-pad bearing - Google Patents

Fluid supporting tilting-pad bearing Download PDF

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CN105351359A
CN105351359A CN201510717870.5A CN201510717870A CN105351359A CN 105351359 A CN105351359 A CN 105351359A CN 201510717870 A CN201510717870 A CN 201510717870A CN 105351359 A CN105351359 A CN 105351359A
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bearing
oil
pad
tile
groove
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陈渭
娄明阳
许行
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Xian Jiaotong University
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Xian Jiaotong University
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Abstract

一种流体支撑可倾瓦滑动轴承,包括轴承壳体,其内表面上安装有轴承瓦块,其两侧和轴承端盖连接,机械轴穿过轴承瓦块的通孔形成过盈配合,两端安装在轴承端盖上的条形孔中,允许轴承瓦块径向起浮,轴承壳体的外表面上开有供油槽,轴承壳体、轴承瓦块上设有供油导管,轴承瓦块内表面上设有油槽,供油槽通过供油导管和油槽连通,轴承瓦块设有中央小孔,轴承瓦块外表面上设有静压腔,静压腔通过中央小孔使轴颈与轴承瓦块内表面形成的楔形收敛间隙产生的动压油膜区相连通,轴承端盖上设有泄油槽,泄油槽使轴承内的润滑油通过该槽泄流到轴承外部,本发明能够减小轴承对外部高供油压力的依赖,便于装配和进行瓦块状态的监测。

A fluid-supported tilting pad sliding bearing, comprising a bearing shell, bearing pads are installed on its inner surface, the two sides of which are connected to the bearing end cover, the mechanical shaft passes through the through hole of the bearing pad to form an interference fit, and the two sides The end is installed in the strip hole on the bearing end cover, allowing the bearing pad to float radially. There is an oil supply groove on the outer surface of the bearing shell, and an oil supply duct is provided on the bearing shell and the bearing pad. There is an oil groove on the inner surface of the block, and the oil supply groove is connected with the oil groove through the oil supply conduit. The bearing pad is provided with a central small hole, and the outer surface of the bearing pad is provided with a static pressure chamber. The dynamic pressure oil film area formed by the wedge-shaped convergence gap formed on the inner surface of the bearing pad is connected. The oil drain groove is provided on the bearing end cover, and the oil drain groove allows the lubricating oil in the bearing to leak to the outside of the bearing through the groove. The invention can reduce the The bearing's reliance on external high oil supply pressure facilitates assembly and pad condition monitoring.

Description

一种流体支撑可倾瓦轴承A fluid-supported tilting pad bearing

技术领域technical field

本发明涉及流体润滑技术领域,特别是涉及一种流体支撑可倾瓦轴承。The invention relates to the technical field of fluid lubrication, in particular to a fluid-supported tilting pad bearing.

背景技术Background technique

油膜涡动是转子在高速运转下失稳的主要原因,但对于油膜涡动发生的机理,目前还没能在理论上给出令人满意的解释。然而只要存在油膜涡动,轴承就无法在确定的转速和负载下正常运转。通过对轴承的设计可以增强轴承-转子系统的稳定性,消除或减弱可能发生的油膜涡动现象。目前大型旋转机械广泛应用的径向滑动轴承形式按稳定性的高低排序依次为:可倾瓦轴承、三油叶轴承、椭圆轴承和圆轴承。可倾瓦轴承最大的优势在于能够消除或减弱轴颈在高转速下的油膜涡动,因此目前在大型旋转机械中广泛使用。Oil whirl is the main cause of rotor instability at high speed, but the mechanism of oil whirl has not yet been theoretically explained satisfactorily. However, as long as there is oil film whirl, the bearing cannot operate normally at a certain speed and load. Through the design of the bearing, the stability of the bearing-rotor system can be enhanced, and the possible oil film whirl phenomenon can be eliminated or weakened. At present, the forms of radial sliding bearings widely used in large rotating machinery are ranked in order of stability: tilting pad bearings, three-lobe bearings, elliptical bearings and round bearings. The biggest advantage of the tilting pad bearing is that it can eliminate or weaken the oil film whirl of the journal at high speed, so it is widely used in large rotating machinery at present.

尽管上述轴承的使用极大的降低或减弱了油膜涡动现象发生的可能,但随之而来的高功耗和高成本也限制这些轴承的进一步应用。传统的可倾瓦轴承通过高功耗来获得较高的稳定性,而流体枢轴轴承由于其较高的加工成本和较复杂的装配也只能在很小的范围内应用。Although the use of the above-mentioned bearings greatly reduces or weakens the possibility of the occurrence of the oil film whirl phenomenon, the subsequent high power consumption and high cost also limit the further application of these bearings. Traditional tilting pad bearings achieve higher stability through high power consumption, while fluid pivot bearings can only be used in a small range due to their higher processing costs and more complicated assembly.

发明内容Contents of the invention

为了克服上述现有技术的缺点,本发明的目的在于提供一种流体支撑可倾瓦轴承,能够减小轴承对外部高供油压力的依赖,便于装配和进行瓦块状态的监测。In order to overcome the above-mentioned shortcomings of the prior art, the purpose of the present invention is to provide a fluid-supported tilting pad bearing, which can reduce the bearing's dependence on external high oil supply pressure, facilitate assembly and monitor the state of the pad.

为了达到上述目的,本发明采取的技术方案为:In order to achieve the above object, the technical scheme that the present invention takes is:

一种流体支撑可倾瓦滑动轴承,包括轴承壳体1,在轴承壳体1的内表面上安装有三个轴承瓦块2,轴承壳体1两侧和轴承端盖3连接,轴承瓦块2上开有通孔,机械轴5穿过该通孔并形成过盈配合,机械轴5安装在轴承端盖3上所开的条形孔6中,限制轴承瓦块2的周向运动,机械轴5沿条型孔6运动从而允许轴承瓦块2径向起浮,A fluid-supported tilting pad sliding bearing, comprising a bearing shell 1, three bearing pads 2 are installed on the inner surface of the bearing shell 1, both sides of the bearing shell 1 are connected with the bearing end cover 3, and the bearing pads 2 There is a through hole on the top, the mechanical shaft 5 passes through the through hole and forms an interference fit, the mechanical shaft 5 is installed in the strip hole 6 opened on the bearing end cover 3, and limits the circumferential movement of the bearing pad 2. The shaft 5 moves along the strip hole 6 to allow the bearing pad 2 to float radially,

所述的轴承壳体1的外表面上开有供油槽7,轴承壳体1的径向上设有第一供油导管8,轴承瓦块2的径向上设有第二供油导管9,轴承瓦块2内表面上设有均布的油槽10,供油槽7通过第一供油导管8、第二供油导管9和油槽10连通,油槽10相对于轴承瓦块2的轴向对称布置,The outer surface of the bearing housing 1 is provided with an oil supply groove 7, a first oil supply conduit 8 is provided in the radial direction of the bearing housing 1, a second oil supply conduit 9 is provided in the radial direction of the bearing pad 2, and the bearing There are evenly distributed oil grooves 10 on the inner surface of the pad 2, the oil supply groove 7 communicates with the oil groove 10 through the first oil supply conduit 8, the second oil supply conduit 9 and the oil groove 10, and the oil groove 10 is arranged symmetrically with respect to the axial direction of the bearing pad 2,

所述的轴承瓦块2几何中心上设有中央小孔11,轴承瓦块2外表面上设有均布静压腔12,静压腔12通过中央小孔11使轴颈与轴承瓦块2内表面形成的楔形收敛间隙产生的动压油膜区相连通,The geometric center of the bearing pad 2 is provided with a central small hole 11, and the outer surface of the bearing pad 2 is provided with a uniform static pressure chamber 12, and the static pressure chamber 12 makes the journal and the bearing pad 2 through the central small hole 11. The dynamic pressure oil film area formed by the wedge-shaped convergence gap formed on the inner surface is connected,

所述的轴承端盖3上周向上均布有泄油槽13,泄油槽13使轴承内的润滑油通过该槽泄流到轴承外部。The bearing end cover 3 is evenly distributed with oil drain grooves 13 upwards on the upper circumference, and the oil drain grooves 13 allow the lubricating oil in the bearing to leak out to the outside of the bearing through the grooves.

所述的轴承瓦块2的外表面与轴承壳体1的内表面有相同的半径,并且轴承瓦块2的外表面需要精磨,以保证轴承瓦块2的外表面与轴承壳体1的内表面之间有95%以上的贴合度,轴承瓦块2的内表面的半径等于轴颈的半径,轴承瓦块2会有千分之一至千分之二的预置偏心。The outer surface of the bearing pad 2 has the same radius as the inner surface of the bearing housing 1, and the outer surface of the bearing pad 2 needs to be finely ground to ensure that the outer surface of the bearing pad 2 is in contact with the bearing housing 1. There is more than 95% fit between the inner surfaces, the radius of the inner surface of the bearing pad 2 is equal to the radius of the journal, and the bearing pad 2 has a preset eccentricity of 1/1000 to 2/1000.

所述的轴承壳体1是整体式结构或采用剖分式结构。The bearing housing 1 is an integral structure or adopts a split structure.

本发明的有益效果为:机械轴5使得轴承瓦块的姿态更容易控制。同时由于机械轴5的存在,更加方便轴承瓦块的定位、检修和更换。The beneficial effect of the present invention is: the mechanical shaft 5 makes it easier to control the posture of the bearing pad. At the same time, due to the existence of the mechanical shaft 5, the positioning, maintenance and replacement of the bearing pads are more convenient.

由于在轴承瓦块2内表面上设有均布油槽10,使得本轴承的瓦块润滑良好,油膜分布均匀,因此不需象一般的可倾瓦轴承那样采用由于的润滑方式而耗费大量的润滑油。Since the inner surface of the bearing pad 2 is provided with evenly distributed oil grooves 10, the pads of this bearing are well lubricated and the oil film is evenly distributed, so it is not necessary to use a large amount of lubrication due to the special lubrication method like ordinary tilting pad bearings. Oil.

由于静压油膜和轴承瓦块机械轴5的共同作用使轴承可以适应不同转速和负载且能够允许轴颈一定的挠曲和不对中同时获得最优的承载性能。Due to the combined action of the hydrostatic oil film and the mechanical shaft 5 of the bearing pads, the bearing can adapt to different speeds and loads and can allow certain deflection and misalignment of the journal while obtaining optimal load-bearing performance.

综上所述,本发明提高了轴承的性能,降低了油膜涡动效果,使轴承结构更加紧凑。To sum up, the present invention improves the performance of the bearing, reduces the whirl effect of the oil film, and makes the bearing structure more compact.

附图说明Description of drawings

图1是流体支撑可倾瓦轴承的轴测图。Figure 1 is an isometric view of a fluid-supported tilting pad bearing.

图2是流体支撑可倾瓦轴承的主视图。Figure 2 is a front view of a fluid-supported tilting pad bearing.

图3是轴承瓦块2的轴测图。FIG. 3 is an axonometric view of the bearing pad 2 .

图4是图2沿线A-A剖分的截面视图。Fig. 4 is a cross-sectional view of Fig. 2 taken along line A-A.

图5是图2沿线B-B剖分的截面视图。Fig. 5 is a sectional view taken along line B-B of Fig. 2 .

图6是轴承瓦块2的平面视图。FIG. 6 is a plan view of the bearing pad 2 .

图7是轴承瓦块2纵向中截面的剖分视图。FIG. 7 is a split view of the longitudinal middle section of the bearing pad 2 .

图8是图7中视点C的旋转视图。FIG. 8 is a rotated view of viewpoint C in FIG. 7 .

图9是轴承端盖3的主视图。FIG. 9 is a front view of the bearing cover 3 .

图10是图9的D部分的局部放大视图。FIG. 10 is a partially enlarged view of part D of FIG. 9 .

图11是图9的截面视图。FIG. 11 is a sectional view of FIG. 9 .

具体实施方式detailed description

下面结合附图对本发明做详细描述。The present invention will be described in detail below in conjunction with the accompanying drawings.

参照图1、图2和图3,一种流体支撑可倾瓦滑动轴承,包括轴承壳体1,在轴承壳体1的内表面上安装有三个轴承瓦块2,轴承壳体1两侧通过螺栓4和轴承端盖3连接,轴承瓦块2上开有通孔,机械轴5穿过该通孔并形成过盈配合以保证轴承瓦块2和机械轴5之间不发生相对运动,此时可将轴承瓦块2与机械轴5看成一体,机械轴5安装在轴承端盖3上所开的条形孔6中,限制轴承瓦块2的周向运动,条型孔6几何形状为条形,轴承瓦块2绕与机械轴5的一体结构绕机械轴5摆动,机械轴5沿条型孔6运动从而允许轴承瓦块2径向起浮,Referring to Figure 1, Figure 2 and Figure 3, a fluid-supported tilting pad sliding bearing includes a bearing housing 1, three bearing pads 2 are installed on the inner surface of the bearing housing 1, and the two sides of the bearing housing 1 pass through The bolt 4 is connected with the bearing end cover 3, and a through hole is opened on the bearing pad 2, and the mechanical shaft 5 passes through the through hole to form an interference fit to ensure that there is no relative movement between the bearing pad 2 and the mechanical shaft 5. At this time, the bearing pad 2 and the mechanical shaft 5 can be regarded as a whole, and the mechanical shaft 5 is installed in the strip hole 6 opened on the bearing end cover 3 to limit the circumferential movement of the bearing pad 2. The geometric shape of the strip hole 6 It is strip-shaped, and the bearing pad 2 swings around the mechanical shaft 5 around the integral structure with the mechanical shaft 5, and the mechanical shaft 5 moves along the strip-shaped hole 6 to allow the bearing pad 2 to float radially.

参照图4、图5、图6、图7和图8,所述的轴承壳体1的外表面上开有为轴承提供润滑油的供油槽7,轴承壳体1的径向上设有第一供油导管8,轴承瓦块2的径向上设有第二供油导管9,轴承瓦块2内表面上设有均布的油槽10,供油槽7通过第一供油导管8、第二供油导管9和油槽10连通,使整个轴承瓦块2内表面产生均匀的油膜,油槽10相对于轴承瓦块2的轴向对称布置,因此无论轴颈正反转均产生均匀的油膜,轴承因对各个轴承瓦块2的直接供油且加大泄油量使效率更高,Referring to Fig. 4, Fig. 5, Fig. 6, Fig. 7 and Fig. 8, the outer surface of the bearing housing 1 is provided with an oil supply groove 7 for providing lubricating oil for the bearing, and the radial direction of the bearing housing 1 is provided with a first An oil supply conduit 8, a second oil supply conduit 9 is arranged on the radial direction of the bearing pad 2, and uniformly distributed oil grooves 10 are arranged on the inner surface of the bearing pad 2, and the oil supply groove 7 passes through the first oil supply conduit 8, the second oil supply conduit The oil conduit 9 communicates with the oil groove 10, so that a uniform oil film is produced on the inner surface of the entire bearing pad 2. The oil groove 10 is arranged symmetrically with respect to the axial direction of the bearing pad 2, so that a uniform oil film is generated regardless of the positive and negative rotation of the journal. The direct oil supply to each bearing pad 2 and the increased oil drain make the efficiency higher,

所述的轴承瓦块2几何中心上设有中央小孔11,轴承瓦块2外表面上设有均布静压腔12,静压腔12通过中央小孔11与轴颈和轴承瓦块2内表面形成的楔形收敛间隙产生的动压油膜区相连通,The geometric center of the bearing pad 2 is provided with a central small hole 11, and the outer surface of the bearing pad 2 is provided with a uniformly distributed static pressure chamber 12, and the static pressure chamber 12 is connected with the journal and the bearing pad 2 through the central small hole 11. The dynamic pressure oil film area formed by the wedge-shaped convergence gap formed on the inner surface is connected,

参照图9、图10、图11,所述的轴承端盖3的周向上布置的泄油槽13,泄油槽13使轴承的内的润滑油通过该槽泄流到轴承外部,加大润滑油泄油量并有效降低搅动损失从而减小功耗,Referring to Fig. 9, Fig. 10 and Fig. 11, the oil drain groove 13 arranged in the circumferential direction of the bearing end cover 3, the oil drain groove 13 allows the lubricating oil in the bearing to leak to the outside of the bearing through the groove, increasing the oil drain. Oil volume and effectively reduce agitation loss to reduce power consumption,

所述的轴承瓦块2的外表面与轴承壳体1的内表面有相同的半径,并且轴承瓦块2的外表面需要精磨,以保证轴承瓦块2的外表面与轴承壳体1的内表面之间有95%的贴合度,轴承瓦块2的内表面的半径等于轴颈的半径,但考虑到轴承的承载性能,轴承瓦块2会有千分之一至千分之二的预置偏心。The outer surface of the bearing pad 2 has the same radius as the inner surface of the bearing housing 1, and the outer surface of the bearing pad 2 needs to be finely ground to ensure that the outer surface of the bearing pad 2 is in contact with the bearing housing 1. There is a fit of 95% between the inner surfaces, and the radius of the inner surface of the bearing pad 2 is equal to the radius of the journal, but considering the load-bearing performance of the bearing, the bearing pad 2 will have 1/1000 to 2/1000 The preset eccentricity.

所述的轴承壳体1是整体式结构或采用剖分式结构。The bearing housing 1 is an integral structure or adopts a split structure.

本发明的工作原理为:供油槽7与轴承座形成密封区域,在供油系统的供油压力下充满润滑油,润滑油通过第一供油导管8和第二供油导管9被导入到油槽10中,当轴颈开始转动时,润滑油被带入到轴颈和轴承瓦块2内表面形成的楔形收敛间隙中以形成动压油膜,形成动压油膜的润滑油在高压的作用下,通过轴承瓦块2的中央小孔11进入到轴承瓦块2外表面的静压腔12中,随着压力油的不断进入,在静压腔12中形成静压油膜,在动静压油膜的共同的作用下,轴承瓦块2径向起浮,并根据不同的转速和负载进行调整。The working principle of the present invention is: the oil supply groove 7 forms a sealing area with the bearing seat, and is filled with lubricating oil under the oil supply pressure of the oil supply system, and the lubricating oil is introduced into the oil groove through the first oil supply conduit 8 and the second oil supply conduit 9 In 10, when the journal starts to rotate, the lubricating oil is brought into the wedge-shaped convergence gap formed by the journal and the inner surface of the bearing pad 2 to form a dynamic pressure oil film, and the lubricating oil forming the dynamic pressure oil film is under the action of high pressure, Through the central small hole 11 of the bearing pad 2, it enters the static pressure chamber 12 on the outer surface of the bearing pad 2. With the continuous entry of pressure oil, a static pressure oil film is formed in the static pressure chamber 12. Under the action of the action, the bearing pad 2 floats radially and is adjusted according to different speeds and loads.

供油时润滑油会填满供油槽7并依次通过轴承壳体1上的第一供油导管8、轴承瓦块2上的第二供油导管9和轴承瓦块2内表面加工的均布油槽10进入到轴颈和轴承瓦块2内表面形成的收敛楔形区域而形成动压油膜。During the oil supply, the lubricating oil will fill the oil supply groove 7 and pass through the first oil supply conduit 8 on the bearing housing 1, the second oil supply conduit 9 on the bearing pad 2 and the uniform distribution of the inner surface of the bearing pad 2. The oil groove 10 enters the convergent wedge-shaped area formed by the journal and the inner surface of the bearing pad 2 to form a dynamic pressure oil film.

Claims (3)

1. a fluid support tilting bush sliding bearing, comprise bearing housing (1), the internal surface of bearing housing (1) is provided with three bearing tiles (2), bearing housing (1) both sides are connected with bearing (ball) cover (3), it is characterized in that: (2) have through hole to bearing tile, mechanical axis (5) is through this through hole and form interference fit, mechanical axis (5) is arranged in the bar hole (6) that bearing (ball) cover (3) is opened, the circumferential movement of restriction bearing tile (2), mechanical axis (5) moves along strip-type hole (6) thus allows bearing tile (2) floating,
The outer surface of described bearing housing (1) has oil supply (7), the radial direction of bearing housing (1) is provided with the first fuel supply duct (8), the radial direction of bearing tile (2) is provided with the second fuel supply duct (9), bearing tile (2) internal surface is provided with uniform oil groove (10), oil supply (7) is communicated with oil groove (10) by the first fuel supply duct (8), the second fuel supply duct (9), oil groove (10) is arranged symmetrically with relative to the axis of bearing tile (2)
Described bearing tile (2) geometrical center is provided with central aperture (11), bearing tile (2) outer surface is provided with uniform static pressure chamber (12), static pressure chamber (12) is restrained by the wedge shape that central aperture (11) and axle journal and bearing tile (2) internal surface are formed the dynamic pressure oil film district that gap produces and is connected
Described bearing (ball) cover (3) last week is upwards evenly equipped with drain pan (13), and drain pan (13) makes lubricant oil in bearing by this groove earial drainage to Bearing outer.
2. a kind of fluid support tilting bush sliding bearing according to claim 1, it is characterized in that: the outer surface of described bearing tile (2) has identical radius with the internal surface of bearing housing (1), and the outer surface of bearing tile (2) needs fine grinding, to ensure the laminating degree having more than 95% between the outer surface of bearing tile (2) and the internal surface of bearing housing (1), the radius of the radius axle journal of the internal surface of bearing tile (2), bearing tile (2) has the preset bias of a thousandth to thousand/bis-.
3. a kind of fluid support tilting bush sliding bearing according to claim 1, is characterized in that: described bearing housing (1) is monolithic construction or adopts split type structure.
CN201510717870.5A 2015-10-29 2015-10-29 Fluid supporting tilting-pad bearing Withdrawn CN105351359A (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108194518A (en) * 2017-12-30 2018-06-22 北京化工大学 A kind of tilting bush sliding bearing directly lubricates partition deep fat spray nozzle device
CN108302121A (en) * 2018-04-13 2018-07-20 广州航海学院 A kind of tilting bush sliding bearing
CN108779751A (en) * 2016-02-02 2018-11-09 瓦锡兰芬兰有限公司 Bearing arrangement
CN108884860A (en) * 2016-08-10 2018-11-23 三菱日立电力系统株式会社 Bearing arrangement and rotating machinery
CN111365364A (en) * 2020-04-21 2020-07-03 东莞台一盈拓科技股份有限公司 A tilting pad dynamic pressure bearing

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108779751A (en) * 2016-02-02 2018-11-09 瓦锡兰芬兰有限公司 Bearing arrangement
CN108779751B (en) * 2016-02-02 2020-09-08 瓦锡兰芬兰有限公司 Bearing unit and high-pressure pump for common rail fuel injection systems
CN108884860A (en) * 2016-08-10 2018-11-23 三菱日立电力系统株式会社 Bearing arrangement and rotating machinery
CN108884860B (en) * 2016-08-10 2020-04-07 三菱日立电力系统株式会社 Bearing device and rotary machine
US11035404B2 (en) 2016-08-10 2021-06-15 Mitsubishi Power, Ltd. Bearing device and rotary machine
CN108194518A (en) * 2017-12-30 2018-06-22 北京化工大学 A kind of tilting bush sliding bearing directly lubricates partition deep fat spray nozzle device
CN108302121A (en) * 2018-04-13 2018-07-20 广州航海学院 A kind of tilting bush sliding bearing
CN108302121B (en) * 2018-04-13 2020-02-18 广州航海学院 A tilting pad sliding bearing
CN111365364A (en) * 2020-04-21 2020-07-03 东莞台一盈拓科技股份有限公司 A tilting pad dynamic pressure bearing

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Application publication date: 20160224