CN105350201A - Spraying type jig dyeing machine - Google Patents
Spraying type jig dyeing machine Download PDFInfo
- Publication number
- CN105350201A CN105350201A CN201510875337.1A CN201510875337A CN105350201A CN 105350201 A CN105350201 A CN 105350201A CN 201510875337 A CN201510875337 A CN 201510875337A CN 105350201 A CN105350201 A CN 105350201A
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- China
- Prior art keywords
- box
- lower spray
- collection box
- chamber
- printing
- Prior art date
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- 238000005507 spraying Methods 0.000 title claims abstract description 49
- 238000009979 jig dyeing Methods 0.000 title abstract 2
- 238000004043 dyeing Methods 0.000 claims abstract description 37
- 238000007639 printing Methods 0.000 claims abstract description 31
- 238000004064 recycling Methods 0.000 claims abstract description 25
- 238000010438 heat treatment Methods 0.000 claims abstract description 21
- 238000001914 filtration Methods 0.000 claims abstract description 13
- 239000007921 spray Substances 0.000 claims description 106
- 239000004744 fabric Substances 0.000 claims description 57
- 239000000975 dye Substances 0.000 claims description 43
- 241001584775 Tunga penetrans Species 0.000 claims description 19
- 238000004140 cleaning Methods 0.000 claims description 12
- 230000005540 biological transmission Effects 0.000 claims description 4
- 238000005192 partition Methods 0.000 abstract 1
- 239000000463 material Substances 0.000 description 7
- 238000000034 method Methods 0.000 description 6
- 230000005484 gravity Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 238000007592 spray painting technique Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses a spraying type jig dyeing machine which comprises a printing and dyeing box, an upper spraying box, a lower spraying and recycling box and a heating filtering box. The bottom wall of the upper spraying box is in a downward protruding arc shape. The top wall of the lower spraying and recycling box is in a downward concave arc shape. An arc-shaped distribution channel is formed between the bottom wall of the upper spraying box and the top wall of the lower spraying and recycling box. The bottom wall of the upper spraying box is provided with multiple upper spraying holes. The section of the top wall of the lower spraying and recycling box in the normal plane is in sine or cosine shape. Partition boards divide the inner cavity of the lower spraying and recycling box into spraying cavities and recycling cavities. The spraying cavities are opposite to the peak position. The peak position is provided with multiple lower spraying holes. The recycling cavities are opposite to the trough position provided with a recycling groove. The spraying cavities are sequentially communicated, and the recycling cavities are communicated with the printing and dyeing box. The heating filtering box comprises a heat-preserving box body, a filtering screen and a heating bar. The heating bar is arranged in a second cavity and close to the filtering screen. A first cavity is communicated with the printing and dyeing box through a first pipe. The printing and dyeing effect is good, printing and dyeing are uniform, and dye is saved.
Description
Technical field
The present invention relates to dyeing and finishing machinery technical field, particularly relate to a kind of fountain dye jigger.
Background technology
Cloth is applied widely in our life, not only can be used for making clothing, and also can use as ornament materials, no matter be applied in which field, the dyeing of cloth all serves considerable effect.
In existing Apparatus for dyeing textile material, the mode contaminated that adopts is dyed cloth more, and this Method compare waste dye liquor, simultaneously in the process of dying cloth, the dirt be difficult to cloth in dye liquor stays is cleared up, and affects dyestuff effect.
Adopt spray mode to dye, this Method compare saves dyestuff.
But in prior art, no matter be contaminate or fountain dyeing, all needing to be supported the material to be dyed cloth in transmitting procedure by the backing roll of centre, to the friction of cloth, there is the risk damaging design on fabric surface in backing roll;
In prior art, stained clot-h fastness is not good enough, and dyeing is even not, and the impurity in dyeing is also difficult to cleaning.
Summary of the invention
Based on the technical problem that background technology exists, the present invention proposes a kind of fountain dye jigger.
A kind of fountain dye jigger that the present invention proposes, comprises printing and dyeing case, upper spraying box, lower spray collection box and heated filter box;
Upper spraying box and lower spray collection box are all arranged in printing and dyeing case, upper spraying box is positioned at directly over lower spray collection box, upper spraying box diapire is lower convex arc, lower spray collection box roof is recessed arc, upper spraying box diapire is relative with lower spray collection box roof and its arc shape size is suitable, what form arc between upper spraying box diapire and lower spray collection box roof walks cloth passage, the top of printing and dyeing case is provided with first volume cloth rewinder roll and volume Two cloth rewinder roll, the elongated area of cloth passage is walked described in first volume cloth rewinder roll and volume Two cloth rewinder roll are positioned at, and be in transmission connection, first volume cloth rewinder roll is connected with driving mechanism,
Upper spraying box diapire is provided with some upper spray apertures;
The cross section profile of lower spray collection box roof on its normal plane is in sinusoidal or cosine shape, the dividing plate of multiple setting is provided with in lower spray collection box, the centre position of intersection between adjacent peaks and trough of dividing plate and lower spray collection box roof, lower spray collection box inner chamber is separated into spray chamber and recycling cavity by dividing plate, spray chamber and recycling cavity are alternately distributed, spray chamber is relative with crest location, and crest location is provided with some lower spray apertures, recycling cavity is relative with wave trough position, and wave trough position is provided with accumulator tank, spray chamber is communicated with successively, recycling cavity is all communicated with printing and dyeing case,
Heating and filtering case comprises thermal-insulating body, screen pack and heating rod, screen pack is arranged on thermal-insulating body inside, and thermal-insulating body inner chamber be separated into the first chamber of the dyestuff before holding filtration and hold the second chamber of the dyestuff after filtration, heating rod to be arranged in the second chamber and near screen pack, first chamber is communicated with printing and dyeing case by the first pipe, second chamber is communicated with upper spraying box by the second pipe, and is communicated with spray chamber by the 3rd pipe, and the second pipe and the 3rd pipe are respectively equipped with the first pump and the second pump.
Preferably, also comprise cleaning roller, slide block and driving mechanism, cleaning roller is arranged on the top of lower spray collection box, and contact with lower spray collection box roof, cleaning roller two ends are rotated and are installed on slide block, and lower spray collection box is provided with the chute extended along its roof arc direction, and slide block coordinates with chute, driving mechanism is connected with slide block, and drives slide block along slide.
Preferably, heating rod is provided with multiple, and is evenly distributed in the plane parallel with screen pack.
Preferably, also comprise temperature sensor and temperature controller, temperature sensor is arranged in the second chamber, and temperature sensor is all connected with temperature controller with heating rod.
Preferably, lower spray apertures edge is provided with annular protrusion.
Preferably, upper spray apertures is that array format is arranged, and interval is even.
Preferably, lower spray apertures is evenly arranged along the arc direction of lower spray collection box roof.
A kind of fountain dye jigger provided in the present invention, intermediate calender rolls is not used to support cloth, reduce intermediate calender rolls to the damage of cloth, such cloth can be curved downwards under gravity, in printing and dyeing case, spraying box and lower spray collection box are set, upper spraying box and lower spray collection box are arranged up and down successively, the diapire of upper spraying box is lower convex arc, lower spray collection box roof is recessed arc, what form arc between upper spraying box diapire and lower spray collection box roof walks cloth passage, under the effect of first volume cloth rewinder roll and volume Two cloth rewinder roll, cloth is made to pass away cloth passage, by the lower spray apertures in the upper spray apertures on the diapire of upper spraying box and lower spray collection box roof, treat material of dying cloth to spray from upper and lower both direction, spray evenly, Color is better.
By the cross section profile of spray collection box roof is arranged to sine or cosine shape, dividing plate spray collection box interior separation becomes spray chamber and recycling cavity, the corresponding crest location in spray chamber, the corresponding wave trough position of recycling cavity, at the crest location of spray collection box roof, lower spray apertures is set, wave trough position arranges accumulator tank, by spray apertures to cloth spray-painting liquid, by accumulator tank, the dye liquor fallen is recycled to printing and dyeing case;
Be communicated with upper spraying box with printing and dyeing case respectively finally by heated filter box, realize recycling of dye liquor, save dye liquor.
Accompanying drawing explanation
Fig. 1 is the structural representation of a kind of fountain dye jigger that the present invention proposes.
Fig. 2 is that the A-A of lower spray collection box in a kind of fountain dye jigger of proposing of the present invention is to cross-sectional schematic.
Fig. 3 is lower spray collection box plan structure schematic diagram in a kind of fountain dye jigger of proposing of the present invention.
Detailed description of the invention
As shown in Figure 1, Figure 2 and Figure 3, Fig. 1 is the structural representation of a kind of fountain dye jigger that the present invention proposes; Fig. 2 is that the A-A of lower spray collection box in a kind of fountain dye jigger of proposing of the present invention is to cross-sectional schematic; Fig. 3 is lower spray collection box plan structure schematic diagram in a kind of fountain dye jigger of proposing of the present invention.
With reference to Fig. 1-3, a kind of fountain dye jigger that the present invention proposes, comprises printing and dyeing case 1, upper spraying box 2, lower spray collection box 3 and heated filter box 4;
Upper spraying box 2 and lower spray collection box 3 are all arranged in printing and dyeing case 1, upper spraying box 2 is positioned at directly over lower spray collection box 3, upper spraying box 2 diapire is lower convex arc, lower spray collection box 3 roof is recessed arc, upper spraying box 2 diapire is relative with lower spray collection box 3 roof and its arc shape size is suitable, what form arc between upper spraying box 2 diapire and lower spray collection box 3 roof walks cloth passage, the top of printing and dyeing case 1 is provided with first volume cloth rewinder roll 5 and volume Two cloth rewinder roll 6, first volume cloth rewinder roll 5 and volume Two cloth rewinder roll 6 are positioned at spraying box 2 both sides, and be in transmission connection, first volume cloth rewinder roll 5 is connected with driving mechanism, under Action of Gravity Field and the effect that supports at first volume cloth rewinder roll 5 and volume Two cloth rewinder roll 6, can make to wait to dye cloth material through walking cloth passage, under driving mechanism driving effect, cloth transmission between first volume cloth rewinder roll 5 and volume Two cloth rewinder roll 6, due to walking in cloth passage, only under gravity, cloth is bent, intermediate calender rolls is not adopted to support, reduce the friction damage to design on fabric surface in process of dying cloth.
Upper spraying box 2 diapire is provided with some upper spray apertures 7, and upper spray apertures 7 is arranged in array format, and interval is even, by upper spray apertures 7 to hanging through the material jet-dye to be dyed cloth walking cloth passage, carries out spray-painting from the first surface towards upper spray apertures 7 of cloth.
The cross section profile of lower spray collection box 3 roof on its normal plane is in sinusoidal or cosine shape, the dividing plate 8 of multiple setting is provided with in lower spray collection box 3, the centre position of intersection between adjacent peaks and trough of dividing plate 8 and lower spray collection box 3 roof, lower spray collection box 3 inner chamber is separated into spray chamber 9 and recycling cavity 10 by dividing plate 8, spray chamber 9 and recycling cavity 10 are alternately distributed, spray chamber 9 is relative with crest location, and crest location is provided with some lower spray apertures 11, lower spray apertures 11 is evenly arranged along the arc direction of lower spray collection box 3 roof, annular protrusion 28 is provided with at lower spray apertures 11 edge, can prevent the dyestuff after spray or dirt from entering spray chamber 9, recycling cavity 10 is relative with wave trough position, and wave trough position accumulator tank 12, spray chamber 9 is communicated with successively, recycling cavity 10 is all communicated with printing and dyeing case 1, in said structure, in order to dispose the dirt on the roof of lower spray collection box 3, also be provided with cleaning roller 23, slide block 24 and driving mechanism, cleaning roller 23 is arranged on the top of lower spray collection box 3, and contact with lower spray collection box 3 roof, cleaning roller 23 two ends are rotated and are installed on slide block 24, lower spray collection box 3 is provided with the chute 25 extended along its roof arc direction, slide block 24 coordinates with chute 25, driving mechanism is connected with slide block 24, and drive slide block 24 to slide along chute 25, in the process of sliding in slide block 24 chute 25, under the effect of frictional force, cleaning roller 23 rotates, cleaning roller 23 can be made to clear away the impurity dirt of lower spray collection box 3 roof.
By the lower spray apertures 11 of lower spray collection box 3 to the material jet-dye to be dyed cloth walked in cloth passage, from second of cloth in the face of cloth dyes, dye moiety printing and dyeing are on cloth, part directly falls in printing and dyeing case 1, the accumulator tank 12 of part through lower spray collection box 3 top is also had to flow in recycling cavity 10, final inflow printing and dyeing case 1, the setting of above-mentioned sine or cosine shape structure, dyestuff can be made to slip into accumulator tank 12 smoothly, thus enter printing and dyeing case 1.
Heated filter box 4 comprises thermal-insulating body 13, screen pack 14 and heating rod 15, it is inner that screen pack 14 is arranged on thermal-insulating body 13, and thermal-insulating body 13 inner chamber be separated into the first chamber 16 of the dyestuff before holding filtration and hold the second chamber 17 of the dyestuff after filtration, multiple heating rod 15 to be arranged in the second chamber 17 and near screen pack 14, heating rod 15 is evenly distributed in the plane parallel with screen pack 14, in order to the temperature of dye liquor better can be controlled, temperature sensor 26 and temperature controller 27 is also provided with in the present embodiment, temperature sensor 26 is arranged in the second chamber 17, temperature sensor 26 is all connected with temperature controller 27 with heating rod 15.
First chamber 16 is communicated with bottom printing and dyeing case 1 by the first pipe 18, and the second chamber 17 is communicated with upper spraying box 2 by the second pipe 20, and is communicated with spray chamber 9 by the 3rd pipe 19, and the second pipe 20 and the 3rd pipe 19 are respectively equipped with the first pump 21 and the second pump 22.
By printing and dyeing case 1, first pipe 18, between thermal-insulating body 13, second pipe 20, first pump 21 and upper spraying box 2, form the first closed circuit, under the effect of the first pump 21, dyestuff flows out from printing and dyeing case 1, enter thermal-insulating body 13, through the filtration of screen pack 14 and the heating of heating rod 15, eventually pass through the second pipe 20 and enter spraying box 2, again spray.
By printing and dyeing case 1, first pipe 18, thermal-insulating body 13, between the 3rd pipe 19, second pump 22 and lower spray collection box 3, form the second closed circuit, under the effect of the second pump 22, dyestuff flows out from printing and dyeing case 1, enter thermal-insulating body 13, through the filtration of screen pack 14 and the heating of heating rod 15, eventually pass through the 3rd pipe 19 and enter lower spray collection box 3, again spray.
The above; be only the present invention's preferably detailed description of the invention; but protection scope of the present invention is not limited thereto; anyly be familiar with those skilled in the art in the technical scope that the present invention discloses; be equal to according to technical scheme of the present invention and inventive concept thereof and replace or change, all should be encompassed within protection scope of the present invention.
Claims (7)
1. a fountain dye jigger, is characterized in that, comprises printing and dyeing case (1), upper spraying box (2), lower spray collection box (3) and heated filter box (4);
Upper spraying box (2) and lower spray collection box (3) are all arranged in printing and dyeing case (1), upper spraying box (2) is positioned at directly over lower spray collection box (3), upper spraying box (2) diapire is lower convex arc, lower spray collection box (3) roof is recessed arc, upper spraying box (2) diapire is relative with lower spray collection box (3) roof and its arc shape size is suitable, what form arc between upper spraying box (2) diapire and lower spray collection box (3) roof walks cloth passage, the top of printing and dyeing case (1) is provided with first volume cloth rewinder roll (5) and volume Two cloth rewinder roll (6), the elongated area of cloth passage is walked described in first volume cloth rewinder roll (5) and volume Two cloth rewinder roll (6) are positioned at, and be in transmission connection, first volume cloth rewinder roll (5) is connected with driving mechanism,
Upper spraying box (2) diapire is provided with some upper spray apertures (7);
The cross section profile of lower spray collection box (3) roof on its normal plane is in sinusoidal or cosine shape, the dividing plate (8) of multiple setting is provided with in lower spray collection box (3), the centre position of intersection between adjacent peaks and trough of dividing plate (8) and lower spray collection box (3) roof, lower spray collection box (3) inner chamber is separated into spray chamber (9) and recycling cavity (10) by dividing plate (8), spray chamber (9) and recycling cavity (10) are alternately distributed, spray chamber (9) is relative with crest location, and crest location is provided with some lower spray apertures (11), recycling cavity (10) is relative with wave trough position, and wave trough position is provided with accumulator tank (12), spray chamber (9) is communicated with successively, recycling cavity (10) is all communicated with printing and dyeing case (1),
Heated filter box (4) comprises thermal-insulating body (13), screen pack (14) and heating rod (15), it is inner that screen pack (14) is arranged on thermal-insulating body (13), and thermal-insulating body (13) inner chamber be separated into the first chamber (16) of the dyestuff before holding filtration and hold second chamber (17) of the dyestuff after filtration, heating rod (15) to be arranged in the second chamber (17) and near screen pack (14), first chamber (16) is communicated with printing and dyeing case (1) bottom by the first pipe (18), second chamber (17) is communicated with upper spraying box (2) by the second pipe (20), and be communicated with spray chamber (9) by the 3rd pipe (19), second pipe (20) and the 3rd pipe (19) are respectively equipped with the first pump (21) and the second pump (22).
2. fountain dye jigger according to claim 1, it is characterized in that, also comprise cleaning roller (23), slide block (24) and driving mechanism, cleaning roller (23) is arranged on the top of lower spray collection box (3), and contact with lower spray collection box (3) roof, cleaning roller (23) two ends are rotated and are installed on slide block (24), lower spray collection box (3) is provided with the chute (25) extended along its roof arc direction, slide block (24) coordinates with chute (25), driving mechanism is connected with slide block (24), and drive slide block (24) to slide along chute (25).
3. fountain dye jigger according to claim 1, is characterized in that, heating rod (15) is provided with multiple, and is evenly distributed in the plane parallel with screen pack (14).
4. fountain dye jigger according to claim 4, it is characterized in that, also comprise temperature sensor (26) and temperature controller (27), temperature sensor (26) is arranged in the second chamber (17), and temperature sensor (26) is all connected with temperature controller (27) with heating rod (15).
5. fountain dye jigger according to claim 1, is characterized in that, lower spray apertures (11) edge is provided with annular protrusion (28).
6. fountain dye jigger according to claim 1, is characterized in that, upper spray apertures (7) is arranged in array format, and interval is even.
7. fountain dye jigger according to claim 1, is characterized in that, lower spray apertures (11) is evenly arranged along the arc direction of lower spray collection box (3) roof.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510875337.1A CN105350201B (en) | 2015-11-30 | 2015-11-30 | A kind of fountain dye jigger |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510875337.1A CN105350201B (en) | 2015-11-30 | 2015-11-30 | A kind of fountain dye jigger |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105350201A true CN105350201A (en) | 2016-02-24 |
| CN105350201B CN105350201B (en) | 2017-10-13 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510875337.1A Active CN105350201B (en) | 2015-11-30 | 2015-11-30 | A kind of fountain dye jigger |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105350201B (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105946353A (en) * | 2016-05-11 | 2016-09-21 | 张雪燕 | Printing and dyeing box with efficient stirring and cleaning functions |
| CN107352248A (en) * | 2017-07-25 | 2017-11-17 | 安徽省无为天成纺织有限公司 | A kind of collating unit for textile mills' spiral rod |
| CN108085891A (en) * | 2018-01-04 | 2018-05-29 | 安徽宜民服饰股份有限公司 | Environmental garment fabric dyeing and printing device |
| CN111020936A (en) * | 2019-12-13 | 2020-04-17 | 湖南文理学院 | Jig dyeing machine capable of recycling dyes |
Citations (7)
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|---|---|---|---|---|
| GB236194A (en) * | 1924-06-30 | 1926-09-09 | Two Tone Corp | Improvements in methods of and apparatus for dyeing, colouring or coating materials |
| JPS5095585A (en) * | 1973-12-28 | 1975-07-30 | ||
| US3990274A (en) * | 1973-11-13 | 1976-11-09 | Teijin Limited | Apparatus for continuously processing fabric |
| CN1611658A (en) * | 2003-10-31 | 2005-05-04 | 游惠珍 | Dual-side unrolling repeated penetration dyeing machine |
| CN201310021Y (en) * | 2008-12-01 | 2009-09-16 | 章传兴 | Soaping machine with improved spraying device |
| CN104499366A (en) * | 2015-01-08 | 2015-04-08 | 邝井卫 | Colorizing method of paper |
| CN204434930U (en) * | 2014-12-08 | 2015-07-01 | 绍兴县泓和家纺有限公司 | Wall cloth fabric dyeing and printing device |
-
2015
- 2015-11-30 CN CN201510875337.1A patent/CN105350201B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB236194A (en) * | 1924-06-30 | 1926-09-09 | Two Tone Corp | Improvements in methods of and apparatus for dyeing, colouring or coating materials |
| US3990274A (en) * | 1973-11-13 | 1976-11-09 | Teijin Limited | Apparatus for continuously processing fabric |
| JPS5095585A (en) * | 1973-12-28 | 1975-07-30 | ||
| CN1611658A (en) * | 2003-10-31 | 2005-05-04 | 游惠珍 | Dual-side unrolling repeated penetration dyeing machine |
| CN201310021Y (en) * | 2008-12-01 | 2009-09-16 | 章传兴 | Soaping machine with improved spraying device |
| CN204434930U (en) * | 2014-12-08 | 2015-07-01 | 绍兴县泓和家纺有限公司 | Wall cloth fabric dyeing and printing device |
| CN104499366A (en) * | 2015-01-08 | 2015-04-08 | 邝井卫 | Colorizing method of paper |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105946353A (en) * | 2016-05-11 | 2016-09-21 | 张雪燕 | Printing and dyeing box with efficient stirring and cleaning functions |
| CN105946353B (en) * | 2016-05-11 | 2018-01-16 | 如东县燕川供水服务有限公司 | A kind of printing and dyeing case with high efficiency stirring and cleaning function |
| CN107352248A (en) * | 2017-07-25 | 2017-11-17 | 安徽省无为天成纺织有限公司 | A kind of collating unit for textile mills' spiral rod |
| CN108085891A (en) * | 2018-01-04 | 2018-05-29 | 安徽宜民服饰股份有限公司 | Environmental garment fabric dyeing and printing device |
| CN111020936A (en) * | 2019-12-13 | 2020-04-17 | 湖南文理学院 | Jig dyeing machine capable of recycling dyes |
| CN111020936B (en) * | 2019-12-13 | 2022-01-28 | 湖南文理学院 | Jig dyeing machine capable of recycling dyes |
Also Published As
| Publication number | Publication date |
|---|---|
| CN105350201B (en) | 2017-10-13 |
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Address after: No. 1201, Tushan Road, Bengbu, Anhui 233000 Patentee after: Anhui Huayang Technology Co.,Ltd. Country or region after: China Address before: No. 1201, Tushan Road, Bengbu, Anhui 233000 Patentee before: ANHUI YAYUAN PRINTING AND DYEING Co.,Ltd. Country or region before: China |