CN105350182B - The Processes and apparatus of staple fibre continuous yarn non-woven fabrics is prepared based on dry spinning technology - Google Patents
The Processes and apparatus of staple fibre continuous yarn non-woven fabrics is prepared based on dry spinning technology Download PDFInfo
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- Nonwoven Fabrics (AREA)
- Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
Abstract
本发明公开了一种基于干法纺丝技术制备人造纤维长丝无纺布的工艺,包括如下步骤:纺丝工艺(1)、纺丝原液的制备;(2)、液凝固反应并回收氮甲基吗啉氧化物(NMMO),(3)、人造纤维成型;(4)、水洗;(5)、牵伸:无纺布成型工艺;(6)、铺网:将烘干处理后的初生纤维丝束均匀分散并铺放在成网机网帘上,形成彼此交叉堆叠的长丝纤网;(7)、水刺加固;(8)、烘干;(9)、收卷。设备由干法纺丝装置及无纺布成型装置组成。在传统干法纺丝工艺的步骤中省略相关步骤,直接采用半成品的人造纤维长丝进行无纺布的生产,该工艺打破了传统使用成品纤维长丝二次进行无纺布生产的概念,并且有效节约了生产成本,降低了工艺过程中对环境的污染,提高了生产效率。
The invention discloses a process for preparing artificial fiber filament non-woven fabrics based on dry spinning technology, comprising the following steps: spinning process (1), preparation of spinning stock solution; (2), liquid coagulation reaction and recovery of nitrogen Methylmorpholine oxide (NMMO), (3), artificial fiber molding; (4), washing; (5), drafting: non-woven fabric forming process; (6), laying: drying the The primary fiber tow is evenly dispersed and placed on the net curtain of the web forming machine to form a cross-stacked filament web; (7), spunlace reinforcement; (8), drying; (9), winding. The equipment consists of dry spinning device and non-woven fabric forming device. The relevant steps are omitted in the steps of the traditional dry spinning process, and the semi-finished man-made fiber filaments are directly used for the production of non-woven fabrics. This process breaks the traditional concept of using finished fiber filaments for secondary production of non-woven fabrics, and The production cost is effectively saved, the environmental pollution in the process is reduced, and the production efficiency is improved.
Description
技术领域technical field
本发明属于纺织技术领域,特别涉及一种基于干法纺丝技术制备人造纤维长丝无纺布的工艺及设备。The invention belongs to the technical field of textiles, and in particular relates to a process and equipment for preparing artificial fiber filament non-woven fabrics based on dry spinning technology.
背景技术Background technique
无纺布(英文名:Non Woven Fabric或者Nonwoven cloth)又称不织布,是一种非织造布,是由定向的或随机的纤维而构成,是新一代环保材料,具有防潮、透气、柔韧、质轻、不助燃、容易分解、无毒无刺激性、色彩丰富、价格低廉、可循环再用等特点。如多采用聚丙烯(pp材质)粒料为原料,经高温熔融、喷丝、铺网、热压卷取连续一步法生产而成。因具有布的外观和某些性能而称其为布。因为它是一种不需要纺纱织布而形成的织物,只是将纺织短纤维或者长丝进行定向或随机排列,形成纤网结构,然后采用机械、热粘或化学等方法加固而成。具有柔软、透气和平面结构的新型纤维制品,优点是不产生纤维屑,强韧、耐用、丝般柔软,也是增强材料的一种,而且还有棉质的感觉,和棉织品相比,无纺布的袋子容易成形,而且造价便宜。无纺布制品色彩丰富、鲜艳明丽、时尚环保、用途广泛、美观大方,图案和款式都多样,且质轻、环保、可循环再用,被国际公认为保护地球生态的环保产品。适用于农用薄膜、制鞋、制革、床垫、子母被、装饰、化工、印刷、汽车、建材,家具等行业,及服装衬布,医疗卫生一次性手术衣,口罩,帽,床单,酒店一次性台布,美容,桑拿乃至当今时尚的礼品袋,精品袋,购物袋,广告袋等等。环保产品,用途广泛,经济实惠。根据不同应用领域其可具有:质轻、柔软、拨水、透气、无毒、无刺激性、抗菌、抗化学药剂、抗菌性。目前制备无纺布主要是直接利用高聚物(纺丝)切片、短纤维或长丝将纤维通过气流或机械成网,然后经过水刺,针刺,或热轧加固,最后经过后整理形成的无编织的布料,也就是纤维经干法纺丝后进行制备,可以采用短纤维梳理成网,或者采用纤维长丝纺粘成网,其生产工艺主要包括纺粘法、熔喷法、热轧法、水刺法、针刺法。因为它是一种不需要纺纱织布而形成的织物,只是将纺织短纤维或者长丝进行定向或随机排列,形成纤网结构,然后采用机械、热粘或化学等方法加固而成。非织造布突破了传统的纺织原理,并具有工艺流程短、生产速率快,产量高、成本低、用途广、原料来源多等特点。Non-woven fabric (English name: Non Woven Fabric or Nonwoven cloth), also known as non-woven fabric, is a kind of non-woven fabric, which is composed of oriented or random fibers. Light, non-combustible, easy to decompose, non-toxic and non-irritating, rich in color, low in price, and recyclable. For example, polypropylene (pp material) pellets are mostly used as raw materials, which are produced by continuous one-step process of high-temperature melting, spinning, laying, and hot-pressing coiling. It is called cloth because of its appearance and certain properties. Because it is a fabric that does not need spinning and weaving, it is just oriented or random arrangement of short textile fibers or filaments to form a web structure, and then reinforced by mechanical, thermal bonding or chemical methods. A new fiber product with soft, breathable and planar structure. The advantage is that it does not produce lint, is strong, durable, and silky soft. It is also a kind of reinforcing material, and it also has a cotton feel. Compared with cotton fabrics, non-woven fabrics Cloth bags are easy to form and inexpensive to make. Non-woven products are rich in color, bright and bright, fashionable and environmentally friendly, widely used, beautiful and elegant, with various patterns and styles, and are light in weight, environmentally friendly, and recyclable. They are internationally recognized as environmentally friendly products that protect the earth's ecology. Applicable to agricultural film, shoemaking, tanning, mattresses, quilts, decoration, chemical industry, printing, automobiles, building materials, furniture and other industries, as well as clothing interlining, medical disposable surgical gowns, masks, caps, bed sheets, hotels Disposable tablecloths, beauty, sauna and even today's fashionable gift bags, boutique bags, shopping bags, advertising bags and so on. Environmentally friendly products, versatile and economical. According to different application fields, it can have: light weight, softness, water repellency, breathability, non-toxic, non-irritating, antibacterial, chemical resistance, antibacterial. At present, the preparation of non-woven fabrics is mainly to directly use high polymer (spinning) chips, short fibers or filaments to form fibers through airflow or machinery, and then undergo spunlace, needle punching, or hot rolling reinforcement, and finally after finishing to form The non-woven fabric, that is, the fiber is prepared after dry spinning, which can be carded into a web with short fibers, or spun into a web with filament filaments. The production process mainly includes spunbond, meltblown, thermal Rolling method, spunlace method, acupuncture method. Because it is a fabric that does not need spinning and weaving, it is just oriented or random arrangement of short textile fibers or filaments to form a web structure, and then reinforced by mechanical, thermal bonding or chemical methods. Nonwovens have broken through the traditional textile principles, and have the characteristics of short process flow, fast production rate, high output, low cost, wide application, and multiple sources of raw materials.
长丝无纺布在纺织领域及实际生产中均是采用纺粘法制备长丝无纺布,是在聚合物已被挤出、拉伸而形成连续长丝后,长丝铺设成网,纤网再经过自身粘合、热粘合、化学粘合或机械加固方法,使纤网变成无纺布。连续长丝制备无纺布:采用纺粘法;短纤维制备无纺布:混合、开松、梳理成网后采用针刺、水刺或热粘合法加固。长丝无纺布与短纤维无纺布相比,可以使得无纺布更加的薄透,强度更好,但目前制备长丝无纺布大都采用纺粘法,纤维也只能用涤纶、丙纶、锦纶以及氨纶等热熔性合成纤维,无法用性能优越的再生纤维制备,而合成纤维虽然强度好,但是柔软性、吸水性及舒适性均较差,这在长丝无纺布的应用领域受到明显制约。目前,湿法纺丝的主要工艺步骤是:纺丝液-凝固浴-水洗-卷绕-集束-拉伸-卷曲-切断-二次水洗-湿开松-干燥-开松-打包。具体工艺流程为:①粘胶的制备:包括浸渍、压榨、粉碎、老化、黄化、溶解、熟成、过滤、脱泡等工序。②纺丝成形:采用湿法纺丝。粘胶通过喷丝孔形成细流进入含酸凝固浴,粘胶中碱被中和,细流凝固成丝条,纤维素黄酸酯转化再生成纤维素。③后处理:成形后纤维需经过水洗、中和、再水洗、上油、和干燥等后处理加工。湿纺不仅需要种类繁多、体积庞大的原液制备和纺前准备设备,而且还要有凝固浴、循环及回收设备,其工艺流程复杂、厂房建筑和设备投资费用大、纺丝速度低,因此成本较高。该方法可以制得短纤维,也可制得纤维长丝,传统的应用是短纤维直接通过与其他纤维混纺,经梳理成网后进行无纺布的生产,纤维长丝经打包后直接送到织机上进行针织或机织。由此可知,要想得到长丝无纺布,只能采用干法纺丝经纺粘成网后加固得到,因纤维长丝经湿法纺丝后如果再切断成短纤维与其他纤维梳理成网生产无纺布,由于湿法纺丝本身工艺复杂、成本较高,这样做将大大增加无纺布的生产成本,增加了工艺的复杂性。Filament non-woven fabrics are prepared by spunbond method in the textile field and actual production. After the polymer has been extruded and stretched to form continuous filaments, the filaments are laid into a web, and the fibers The web is then self-bonded, thermally bonded, chemically bonded or mechanically reinforced to make the web into a non-woven fabric. Preparation of non-woven fabrics from continuous filaments: spunbond method; preparation of non-woven fabrics from short fibers: mixing, opening, carding into a web, and reinforcement by acupuncture, spunlace or thermal bonding. Compared with short-fiber non-woven fabrics, filament non-woven fabrics can make non-woven fabrics thinner and stronger, but at present, most filament non-woven fabrics are prepared by spunbond method, and the fibers can only be polyester and polypropylene fibers. Hot-melt synthetic fibers such as nylon, nylon and spandex cannot be prepared with regenerated fibers with superior performance. Although synthetic fibers have good strength, they are poor in softness, water absorption and comfort. are clearly restricted. At present, the main process steps of wet spinning are: spinning solution - coagulation bath - washing - winding - clustering - stretching - crimping - cutting - secondary washing - wet opening - drying - opening - packaging. The specific technological process is: ①The preparation of viscose: including dipping, pressing, crushing, aging, yellowing, dissolving, ripening, filtering, degassing and other processes. ② Spinning and forming: wet spinning is adopted. The viscose forms a fine flow through the spinneret hole and enters the acid-containing coagulation bath. The alkali in the viscose is neutralized, the thin flow is solidified into filaments, and the cellulose xanthate is transformed and regenerated into cellulose. ③ Post-processing: After forming, the fibers need to be washed, neutralized, washed, oiled, and dried. Wet spinning not only requires various and bulky dope preparation and pre-spinning preparation equipment, but also coagulation bath, circulation and recovery equipment. The process is complicated, the investment cost of plant construction and equipment is large, and the spinning speed is low. Therefore, the cost higher. This method can produce short fibers and long filaments. The traditional application is that the short fibers are directly blended with other fibers, and then carded into a web for the production of non-woven fabrics. The filaments are packed and sent directly to Knit or weave on a loom. It can be seen from this that in order to obtain filament non-woven fabrics, it can only be obtained by dry spinning through spunbonding and then reinforced. For the production of non-woven fabrics, due to the complicated process and high cost of wet spinning, doing so will greatly increase the production cost of non-woven fabrics and increase the complexity of the process.
综上所述,目前干法纺丝虽然能够制备人造纤维,但是在实际生产与研发领域没有人想到用干法纺丝技术得到人造纤维长丝后,进行铺网制备人造纤维长丝无纺布的方法。In summary, although dry spinning can produce man-made fibers at present, no one in the field of actual production and research and development has thought of using dry spinning technology to obtain man-made fiber filaments and then laying a net to prepare man-made fiber filament non-woven fabrics. Methods.
发明内容Contents of the invention
针对现有技术存在的不足,本发明所要解决的技术问题是,提供一种成本低廉、操作简便,节能降耗,一步成型有效缩短纺丝工艺步骤,大大降低污染程度、提高无纺布使用性能及生产效率的基于干法纺丝技术制备人造纤维长丝无纺布的工艺及设备。Aiming at the deficiencies of the existing technology, the technical problem to be solved by the present invention is to provide a low-cost, easy-to-operate, energy-saving and consumption-reducing, one-step molding that effectively shortens the spinning process steps, greatly reduces the degree of pollution, and improves the performance of non-woven fabrics. The process and equipment for preparing artificial fiber filament non-woven fabrics based on dry spinning technology and production efficiency.
为解决上述技术问题,本发明所采取的技术方案是:一种基于干法纺丝技术制备人造纤维长丝无纺布的工艺,其特征在于:包括如下步骤:In order to solve the above-mentioned technical problems, the technical solution adopted by the present invention is: a process for preparing artificial fiber filament non-woven fabrics based on dry spinning technology, which is characterized in that: comprising the following steps:
(一)、纺丝工艺(1), spinning process
(1)、纺丝原液的制备:以树木、草类等原料得到浆粕原料,浆粕原料依次经浸渍、研磨、压榨粉碎,经氢氧化钠与硫化钠混合液蒸煮后得到的硫酸盐浆液,将硫酸盐浆液在流水中洗净,脱水;再经过碳酸钠溶液及稀硫酸溶胶交替浸渍-压干-流水洗涤两次,得到纤维素;将纤维素加入到氮甲基吗啉氧化物(NMMO)溶液中溶解,经脱泡后得到纺丝原液;(1) Preparation of spinning stock solution: Pulp raw materials are obtained from trees, grasses and other raw materials. The pulp raw materials are sequentially impregnated, ground, pressed and pulverized, and the sulfate slurry obtained after cooking with a mixture of sodium hydroxide and sodium sulfide , the sulfate slurry is washed in running water, dehydrated; then alternately dipped in sodium carbonate solution and dilute sulfuric acid sol-pressed dry-washed twice to obtain cellulose; the cellulose is added to nitrogen methylmorpholine oxide ( NMMO) solution, and obtain spinning dope after defoaming;
(2)、原液凝固反应并回收氮甲基吗啉氧化物(NMMO):采用干法成形,将纺丝原液经计量泵从喷丝头压出并挤出细流,纺丝原液经纺丝甬道,纺丝原液在热空气流的作用,使原液细流中的氮甲基吗啉氧化物(NMMO)快速挥发,挥发出来的氮甲基吗啉氧化物(NMMO)蒸汽被热空气流带走,原液在逐渐脱去溶剂的同时发生固化,并在卷绕张力的作用下伸长变细而形成初生纤维;(2) Solidification reaction of stock solution and recovery of nitrogen methyl morpholine oxide (NMMO) In the tunnel, the action of the spinning dope in the hot air flow makes the nitrogen methyl morpholine oxide (NMMO) in the thin stream of the dope volatilize quickly, and the volatilized nitrogen methyl morpholine oxide (NMMO) vapor is carried by the hot air flow Go, the stock solution solidifies while gradually removing the solvent, and elongates and becomes thinner under the action of winding tension to form nascent fibers;
(3)、人造纤维成型:原液细流固化成初生纤维,经导丝辊导出;(3) Man-made fiber forming: the thin stream of raw liquid is solidified into nascent fiber, which is exported by godet roller;
(4)、水洗:对导出的人造纤维进行水洗处理;(4), washing: wash the exported man-made fibers;
(5)、牵伸:对初生纤维进行拉伸,以提高纤维的力学性能;(5), drafting: Stretch the primary fiber to improve the mechanical properties of the fiber;
(二)、无纺布成型工艺(two), non-woven fabric forming process
(6)、铺网:将牵伸后的纤维长丝均匀分散并铺放在成网机铺网帘上,通过成网机铺网帘的往复铺叠,形成长丝纤网彼此交叉堆叠在输出帘上;(6) Laying: Evenly disperse the stretched fiber filaments and lay them on the netting curtain of the web forming machine, and through the reciprocating laying of the netting curtain of the web forming machine, the filament webs are formed to cross each other and stack on top of each other. output curtain;
(7)、水刺加固:利用高压水流对交叉堆叠的长丝纤网水刺加固,使得纤维间相互缠结加固,形成人造纤维无纺布;(7) Spunlace reinforcement: use high-pressure water flow to spunlace the cross-stacked filament webs, so that the fibers are entangled and reinforced to form a man-made fiber non-woven fabric;
(8)、烘干:对水刺加固后的人造纤维无纺布进行烘干处理;(8), drying: drying the man-made fiber non-woven fabric reinforced by spunlace;
(9)、收卷:烘干后的人造纤维无纺布收卷打包。(9) Rolling: the dried man-made fiber non-woven fabric is rolled and packaged.
上述的基于干法纺丝技术制备人造纤维长丝无纺布的工艺,所述人造纤维长丝在成网机铺网帘上方垂直于成网机铺网帘的运动方向往复摆动堆叠,成网机铺网帘在人造纤维长丝纤网往复摆动堆叠的同时作匀速直线运动,将人造纤维均匀分散交叉堆叠。The above-mentioned process for preparing artificial fiber filament non-woven fabrics based on dry spinning technology, the artificial fiber filaments are reciprocally stacked above the web forming machine's web curtain perpendicular to the moving direction of the web forming machine's web curtain, and formed into a web The machine-laid net curtain moves in a straight line at a uniform speed while the man-made fiber filament web reciprocates and stacks, and the man-made fibers are evenly dispersed and cross-stacked.
上述的基于干法纺丝技术制备人造纤维长丝无纺布的工艺,所述人造纤维长丝的摆动频率为10~160次/min,成网机铺网帘的直线运动速度为5-80m/min。The above-mentioned process for preparing artificial fiber filament non-woven fabrics based on dry spinning technology, the oscillation frequency of the artificial fiber filament is 10 to 160 times/min, and the linear motion speed of the web forming machine is 5-80m /min.
上述的基于干法纺丝技术制备人造纤维长丝无纺布的工艺,所述纺丝工艺步骤中,对水洗后的初生纤维进行牵伸处理,并在水刺成布后进行纵、横向拉伸。The above-mentioned process for preparing artificial fiber filament non-woven fabrics based on dry spinning technology, in the spinning process step, the as-spun fibers after washing are subjected to drafting treatment, and after spunlace into cloth, longitudinal and transverse stretching is carried out. stretch.
一种基于干法纺丝技术制备人造纤维长丝无纺布的设备,包括一干法纺丝装置,所述干法纺丝装置包括一具有注入口的纺丝原液容器、一与纺丝原液容器相连的计量泵,在计量泵上连接有喷丝头,以及用于将喷丝头喷出的纺丝液固化的纺丝甬道,所述喷丝头伸入至纺丝甬道内,纺丝甬道底部设置热空气入口以及用于将固化的人造纤维丝束导出的输出口,在纺丝甬道顶部设置有热空气排出口以及与热空气排出口相连的用于回收氮甲基吗啉氧化物(NMMO)的收集容器,在输出口设置水洗装置,还包括一将输出的湿人造纤维丝束经导丝辊导出后,将人造纤维丝束堆叠铺网并加固成长丝无纺布的成型装置。A kind of equipment for preparing artificial fiber filament non-woven fabrics based on dry spinning technology, comprising a dry spinning device, the dry spinning device includes a spinning stock solution container with an injection port, a spinning stock solution The metering pump connected to the container is connected with a spinneret and a spinning tunnel for solidifying the spinning liquid ejected from the spinneret. The spinneret extends into the spinning tunnel and spins At the bottom of the shaft, there is a hot air inlet and an output port for guiding the solidified rayon tow, and at the top of the spinning shaft, there is a hot air outlet and an outlet connected to the hot air outlet for recovering nitrogen methyl morpholine oxide. (NMMO) collection container, a water washing device is installed at the output port, and also includes a forming device that guides the output wet rayon tow through the godet roll, stacks the rayon tow and reinforces the filament non-woven fabric .
上述的基于干法纺丝技术制备人造纤维长丝无纺布的设备,所述成型装置包括一用于将湿人造纤维丝束集中及分散的集束分束装置,一与所述集束分束装置连接的用于将分束后的人造纤维丝束均匀分散并铺放,形成彼此交叉堆叠的长丝纤网的纤维堆叠装置,一设于纤维堆叠装置下方的用于与纤维堆叠装置相配合,将人造纤维丝束交叉堆叠于其上的成网机网帘,在成网机网帘至少一面设置有用于将交叉堆叠的长丝纤网进行水刺加固的水刺设备,所述成网机网帘的输出端连接有干燥机构。In the above-mentioned equipment for preparing artificial fiber filament nonwoven fabrics based on dry spinning technology, the forming device includes a clustering and splitting device for concentrating and dispersing wet artificial fiber tows, and a clustering and splitting device A connected fiber stacking device for evenly dispersing and laying the split artificial fiber tows to form filament webs cross-stacked with each other. A web-forming machine net curtain on which man-made fiber tows are cross-stacked, at least one side of the web-forming machine net curtain is provided with a hydroentanglement device for hydroentangling the cross-stacked filament webs, the web-forming machine The output end of the net curtain is connected with a drying mechanism.
上述的基于干法纺丝技术制备人造纤维长丝无纺布的设备,所述集束分束装置包括一对彼此啮合的一侧形成集束端,另一侧形成分束端的集束分束辊轮,在两集束分束辊轮上均开设有用于将收集的人造纤维丝束梳理均匀的分束槽。The above-mentioned equipment for preparing artificial fiber filament non-woven fabrics based on dry spinning technology, the clustering and splitting device includes a pair of clustering and splitting rollers with one side meshing with each other forming the clustering end and the other side forming the splitting end, Splitting grooves for evenly combing the collected artificial fiber tows are arranged on the two bunching and splitting rollers.
上述的基于干法纺丝技术制备人造纤维长丝无纺布的设备,所述纤维堆叠装置包括一沿垂直于成网机网帘运动方向设置的摆动体,在摆动体上开设有多个允许纤维通过的导丝孔,所述摆动体连接一滑座,在滑座上设置有用于导向摆动体沿垂直于所述成网机网帘运动方向往复摆动的滑槽,所述摆动体上设置有与滑槽配合的滑轨。In the above-mentioned equipment for preparing artificial fiber filament non-woven fabrics based on dry spinning technology, the fiber stacking device includes a swinging body arranged perpendicular to the moving direction of the net curtain of the netting machine, and a plurality of openings that allow The guide wire hole through which the fiber passes, the swinging body is connected to a sliding seat, and a chute for guiding the swinging body to swing back and forth along the direction perpendicular to the moving direction of the net curtain of the net forming machine is arranged on the sliding seat, and the swinging body is provided with There are slide rails that cooperate with the chute.
上述的基于干法纺丝技术制备人造纤维长丝无纺布的设备,所述摆动体上连接有一用于驱动其沿滑槽往复滑动的液压机构,液压机构包括连接液压油箱的液压缸及与液压缸伸缩连接的液压杆,所述液压杆与摆动体连接。In the above-mentioned equipment for preparing artificial fiber filament non-woven fabrics based on dry spinning technology, a hydraulic mechanism is connected to the swinging body for driving it to reciprocate and slide along the chute. The hydraulic mechanism includes a hydraulic cylinder connected to a hydraulic oil tank and a The hydraulic cylinder telescopically connects the hydraulic rod, and the hydraulic rod is connected with the swing body.
上述的基于干法纺丝技术制备人造纤维长丝无纺布的设备,所述成网机网帘经干燥机构与收卷机构相连。In the above-mentioned equipment for preparing artificial fiber filament non-woven fabrics based on dry spinning technology, the net curtain of the web forming machine is connected with the winding mechanism through the drying mechanism.
上述的基于干法纺丝技术制备人造纤维长丝无纺布的设备,所述导丝辊与集束分束装置之间设置有用于提高人造纤维丝束强力的牵伸辊,所述牵伸辊由主牵伸辊及副牵伸辊组成。In the above-mentioned equipment for preparing artificial fiber filament non-woven fabrics based on dry spinning technology, a drafting roller for improving the strength of artificial fiber tow is arranged between the godet roller and the clustering and splitting device, and the drafting roller It is composed of main drafting roller and auxiliary drafting roller.
上述的基于干法纺丝技术制备人造纤维长丝无纺布的设备,所述成型装置包括一用于将湿纤维丝束进行铺展输送的输送辊,一与输送辊相连的用于输送铺展后的湿纤维丝束的输送网帘,在输送网帘的输出端连接有一用于将湿纤维丝束往复堆叠成湿纤维丝束网的摆动网帘,所述摆动网帘的输出端设置有一用于将往复堆叠的湿纤维丝束网彼此层层交叉的成网机网帘,在成网机网帘至少一面设置有用于将交叉堆叠的湿纤维丝束网进行水刺加固的水刺设备,所述成网机网帘的输出端连接有干燥机构。The above-mentioned equipment for preparing artificial fiber filament non-woven fabrics based on dry spinning technology, the forming device includes a conveying roller for spreading and conveying the wet fiber tow, and a conveying roller connected with the conveying roller for conveying and spreading The conveying net curtain of the wet fiber tow, the output end of the conveying net curtain is connected with a swinging net curtain for reciprocally stacking the wet fiber tow into a wet fiber tow net, and the output end of the swinging net curtain is provided with a For the web forming machine net curtain that crosses the reciprocatingly stacked wet fiber tow nets layer by layer, at least one side of the web forming machine net curtain is provided with a hydroentanglement device for hydroentangling the cross-stacked wet fiber tow web, The output end of the net curtain of the web forming machine is connected with a drying mechanism.
上述的基于干法纺丝技术制备人造纤维长丝无纺布的设备,所述摆动网帘包括平行设置的具有传动帘的两输送带,在两传动帘之间形成具有输送湿纤维丝束的输送腔,所述两输送带上设置有驱动其沿垂直于成网机网帘运动方向往复摆动的转动部件。The above-mentioned equipment for preparing artificial fiber filament non-woven fabrics based on dry spinning technology, the swing net curtain includes two conveyor belts with transmission curtains arranged in parallel, and a conveyor belt with transmission wet fiber tow is formed between the two transmission curtains. Conveying cavity, the two conveying belts are provided with rotating parts that drive them to reciprocate and swing along the direction perpendicular to the movement of the net curtain of the net forming machine.
上述的基于干法纺丝技术制备人造纤维长丝无纺布的设备,所述输送辊与输送网帘之间设置有用于牵伸湿纤维丝束的牵伸辊。In the above-mentioned equipment for preparing artificial fiber filament non-woven fabrics based on dry spinning technology, a drafting roller for drafting wet fiber tow is arranged between the conveying roller and the conveying net curtain.
上述的基于干法纺丝技术制备人造纤维长丝无纺布的设备,所述成型装置包括用于将湿纤维丝束进行铺展输送的输送辊,一对彼此相接触并同向传动的由传输输送带及铺网输送带组成的输送系统,在传输输送带与铺网输送带相接触处形成用于夹持湿纤维丝束运动的夹持区,所述传输输送带包括通过传输输送轮驱动运转的输送网帘,铺网输送带包括通过铺网输送轮驱动运转的铺网网帘,所述输送网帘与铺网网帘的接触处分别设置有一对用于往复移动堆叠湿纤维丝束的铺网辊,以及当铺网辊往复移动时引导湿纤维丝束并随铺网辊同向移动的涨紧辊,所述输送系统上设置有防水层,所述铺网辊的输出端设置有一用于将往复堆叠的湿纤维丝束网彼此层层交叉的成网机网帘,在成网机网帘至少一面设置有用于将交叉堆叠的湿纤维丝束网进行水刺加固的水刺设备,所述成网机网帘的输出端连接有干燥机构。The above-mentioned equipment for preparing artificial fiber filament non-woven fabrics based on dry spinning technology, the forming device includes conveying rollers for spreading and conveying wet fiber tows, a pair of conveying rollers that are in contact with each other and drive in the same direction The conveying system composed of the conveyor belt and the laying conveyor belt forms a clamping area for clamping the movement of the wet fiber tow at the contact point of the transmission conveyor belt and the laying conveyor belt. The transmission conveyor belt is driven by a transmission conveyor wheel. The running conveying mesh curtain, the laying conveyor belt includes the laying mesh curtain driven by the laying conveying wheel, and the contact between the conveying mesh curtain and the laying mesh curtain is respectively provided with a pair of wet fiber tows for reciprocating movement and stacking. The laying roller, and the tension roller that guides the wet fiber tow and moves in the same direction as the laying roller when the laying roller moves back and forth, the conveying system is provided with a waterproof layer, and the output end of the laying roller is provided with a A web-forming machine net curtain used to intersect the reciprocatingly stacked wet fiber tow nets with each other, and at least one side of the web-forming machine net curtain is provided with a hydroentanglement device for hydroentangling the cross-stacked wet fiber tow nets , the output end of the net curtain of the web forming machine is connected with a drying mechanism.
上述的基于干法纺丝技术制备人造纤维长丝无纺布的设备,所述输送辊与输送系统之间设置有用于牵伸湿纤维丝束的牵伸辊。In the above-mentioned equipment for preparing artificial fiber filament non-woven fabrics based on dry spinning technology, a drafting roller for drafting wet fiber tow is arranged between the conveying roller and the conveying system.
上述的基于干法纺丝技术制备人造纤维长丝无纺布的设备,所述喷丝头包括一与进液管相连的本体,沿所述本体的长度方向在本体一侧面开设有多个贯通本体的喷液孔,所述喷液孔沿本体的长度方向依次设置多个,沿本体的高度方向依次设置多排。In the above-mentioned equipment for preparing artificial fiber filament non-woven fabrics based on dry spinning technology, the spinneret includes a body connected to the liquid inlet pipe, and a plurality of through holes are opened on one side of the body along the length direction of the body. The liquid spraying holes of the body, the liquid spraying holes are arranged in sequence along the length direction of the body, and several rows are arranged in sequence along the height direction of the body.
本发明基于干法纺丝技术制备人造纤维长丝无纺布的工艺及设备的优点是:在传统干法纺丝工艺的步骤中省略相关步骤,直接对半成品的人造纤维长丝进行铺叠成网和水刺加固,生产无纺布,并且湿纤维直接铺网,省去了干燥的步骤,该工艺打破了传统使用成品纤维长丝或短纤二次进行无纺布生产的概念,是本发明的一个创新点,降低了工艺过程中的用水量和能耗,有效节约了生产成本,提高了生产效率。传统人造纤维成型后需要进行后处理,即将初生的人造纤维通过中和、水洗、脱硫、上油、烘干等工序,制得成品人造纤维。本发明在制备无纺布的步骤中通过水刺既能增加纤维间的缠结,使其更加牢固,又起到了水洗的目的,高压水流对长丝纤维纤网再次进行水洗处理,提高了水洗效果,省去了上油、卷绕或切断等步骤,可谓一举多得,是本发明的第二个创新点。水刺加固的同时又具有水洗作用,高压水刺的水洗效果远远大于传统干法纺丝后处理中的水洗,因此效果更佳,并且省去了传统人造纤维加工前需要多道准备工序。可以克服现有人造短纤无纺布强度低、制备工艺复杂和人工劳动量大等缺陷,以实现牢固性好、制备工艺简单和人工劳动量小的优点。在水刺加固的过程中实现了传统干法纺丝二次水洗的功能,节省了工艺步骤。The advantages of the process and equipment for preparing artificial fiber filament non-woven fabrics based on dry spinning technology in the present invention are: omission of relevant steps in the steps of traditional dry spinning process, directly laying semi-finished artificial fiber filaments into The net and spunlace are reinforced to produce non-woven fabrics, and the wet fibers are laid directly on the net, eliminating the need for drying steps. This process breaks the traditional concept of using finished fiber filaments or short fibers for secondary production of non-woven fabrics. An innovative point of the invention reduces the water consumption and energy consumption in the process, effectively saves the production cost and improves the production efficiency. After the traditional man-made fibers are molded, post-processing is required, that is, the nascent man-made fibers are neutralized, washed, desulfurized, oiled, dried and other processes to produce finished man-made fibers. In the step of preparing the non-woven fabric, the present invention can not only increase the entanglement between the fibers through spunlace, make it more firm, but also serve the purpose of water washing. As a result, steps such as oiling, winding or cutting are omitted, which can be said to serve multiple purposes, which is the second innovation point of the present invention. Spunlace reinforcement also has water washing effect. The washing effect of high-pressure spunlace is far greater than that of water washing in traditional dry spinning post-processing, so the effect is better, and it saves the need for multiple preparation processes before traditional man-made fiber processing. The invention can overcome the defects of low strength, complex preparation process and large manual labor of the existing artificial staple fiber non-woven fabric, so as to realize the advantages of good firmness, simple preparation process and small manual labor. In the process of spunlace strengthening, the function of secondary washing of traditional dry spinning is realized, which saves process steps.
附图说明Description of drawings
图1为本发明的工艺流程图;Fig. 1 is a process flow diagram of the present invention;
图2为本发明实施例1的设备结构示意图;Fig. 2 is the equipment structure schematic diagram of embodiment 1 of the present invention;
图3为集束分束装置的侧视结构放大示意图;FIG. 3 is an enlarged schematic diagram of a side-view structure of a beam-concentrating and splitting device;
图4为集束分束辊轮的结构放大示意图;Fig. 4 is the enlarged schematic view of the structure of the beam-splitting roller;
图5为纤维堆叠装置与液压机构相连接的结构示意图;Fig. 5 is a structural schematic diagram of the connection between the fiber stacking device and the hydraulic mechanism;
图6为图5中A部分的局部结构放大图;FIG. 6 is an enlarged view of the partial structure of part A in FIG. 5;
图7为本发明实施例3的设备结构示意图;FIG. 7 is a schematic diagram of the device structure of Embodiment 3 of the present invention;
图8为本发明实施例4的设备结构示意图;Fig. 8 is a schematic diagram of the device structure of Embodiment 4 of the present invention;
图9为本发明喷丝头的结构示意图。Fig. 9 is a schematic structural view of the spinneret of the present invention.
具体实施方式Detailed ways
下面结合附图及具体实施例对本发明做进一步详细说明;Below in conjunction with accompanying drawing and specific embodiment the present invention is described in further detail;
如图1所示,一种基于干法纺丝技术制备人造纤维长丝无纺布的工艺,其特征在于:包括如下步骤:As shown in Figure 1, a kind of technology that prepares artificial fiber filament non-woven fabric based on dry spinning technology, is characterized in that: comprise the steps:
(一)、纺丝工艺(1), spinning process
(1)、纺丝原液的制备:以树木、草类等原料得到浆粕原料,浆粕原料依次经浸渍、研磨、压榨粉碎,经氢氧化钠与硫化钠混合液蒸煮后得到的硫酸盐浆液,将硫酸盐浆液在流水中洗净,脱水;再经过碳酸钠溶液及稀硫酸溶胶交替浸渍-压干-流水洗涤两次,得到纤维素;将纤维素加入到氮甲基吗啉氧化物(NMMO)溶液中溶解,经脱泡后得到纺丝原液;(1) Preparation of spinning stock solution: Pulp raw materials are obtained from trees, grasses and other raw materials. The pulp raw materials are sequentially impregnated, ground, pressed and pulverized, and the sulfate slurry obtained after cooking with a mixture of sodium hydroxide and sodium sulfide , the sulfate slurry is washed in running water, dehydrated; then alternately dipped in sodium carbonate solution and dilute sulfuric acid sol-pressed dry-washed twice to obtain cellulose; the cellulose is added to nitrogen methylmorpholine oxide ( NMMO) solution, and obtain spinning dope after defoaming;
(2)、原液凝固反应并回收氮甲基吗啉氧化物(NMMO):采用干法成形,将纺丝原液经计量泵从喷丝头压出并挤出细流,纺丝原液经纺丝甬道,纺丝原液在热空气流的作用,使原液细流中的氮甲基吗啉氧化物(NMMO)快速挥发,挥发出来的氮甲基吗啉氧化物(NMMO)蒸汽被热空气流带走,原液在逐渐脱去溶剂的同时发生固化,并在卷绕张力的作用下伸长变细而形成初生纤维;(2) Solidification reaction of stock solution and recovery of nitrogen methyl morpholine oxide (NMMO) In the tunnel, the action of the spinning dope in the hot air flow makes the nitrogen methyl morpholine oxide (NMMO) in the thin stream of the dope volatilize quickly, and the volatilized nitrogen methyl morpholine oxide (NMMO) vapor is carried by the hot air flow Go, the stock solution solidifies while gradually removing the solvent, and elongates and becomes thinner under the action of winding tension to form nascent fibers;
(3)、人造纤维成型:原液细流固化成初生纤维,经导丝辊导出;(3) Man-made fiber forming: the thin stream of raw liquid is solidified into nascent fiber, which is exported by godet roller;
(4)、水洗:对导出的人造纤维进行水洗处理;(4), washing: wash the exported man-made fibers;
(5)、牵伸:对初生纤维进行拉伸,以提高纤维的力学性能;(5), drafting: Stretch the primary fiber to improve the mechanical properties of the fiber;
(二)、无纺布成型工艺(two), non-woven fabric forming process
(6)、铺网:将牵伸后的纤维长丝均匀分散并铺放在成网机铺网帘上,通过成网机铺网帘的往复铺叠,形成长丝纤网彼此交叉堆叠在输出帘上;(6) Laying: Evenly disperse the stretched fiber filaments and lay them on the netting curtain of the web forming machine, and through the reciprocating laying of the netting curtain of the web forming machine, the filament webs are formed to cross each other and stack on top of each other. output curtain;
(7)、水刺加固:利用高压水流对交叉堆叠的长丝纤网水刺加固,使得纤维间相互缠结加固,形成人造纤维无纺布;(7) Spunlace reinforcement: use high-pressure water flow to spunlace the cross-stacked filament webs, so that the fibers are entangled and reinforced to form a man-made fiber non-woven fabric;
(8)、烘干:对水刺加固后的人造纤维无纺布进行烘干处理;(8), drying: drying the man-made fiber non-woven fabric reinforced by spunlace;
(9)、收卷:烘干后的人造纤维无纺布收卷打包。(9) Rolling: the dried man-made fiber non-woven fabric is rolled and packaged.
为提高成品无纺布的整体强度,在纺丝工艺步骤中,增加对水洗后的初生纤维进行牵伸处理的步骤,为提高成品无纺布的整体强度,可以增加对水洗后的初生纤维进行牵伸处理的步骤,也可以在水刺成布后增加纵、横向拉伸。还可以既对水洗后的初生纤维进行牵伸处理,又在水刺成布后进行纵、横向拉伸。In order to improve the overall strength of the finished non-woven fabric, in the spinning process step, the step of stretching the washed nascent fiber is added. In order to improve the overall strength of the finished non-woven fabric, the washing of the nascent fiber can be increased. In the step of drawing treatment, the longitudinal and transverse stretching can also be increased after the spunlace fabric is formed. It is also possible to carry out drafting treatment on the as-spun fibers after washing, and carry out longitudinal and transverse stretching after water entanglement into cloth.
实施例1:Example 1:
如图2、3、4、5、6所示,一种基于干法纺丝技术制备人造纤维长丝无纺布的设备,一干法纺丝装置1及成型装置2组成,所述干法纺丝装置1包括一具有注入口的纺丝原液容器3、一与纺丝原液容器3相连的计量泵4,在计量泵4上连接有喷丝头5,以及用于将喷丝头5喷出的纺丝液固化的纺丝甬道6,所述喷丝头5伸入至纺丝甬道6内,纺丝甬道6的底部设置热空气入口7以及用于将固化的人造纤维丝束11导出的输出口8,在纺丝甬道6的顶部设置有热空气排出口65以及与热空气排出口65相连的用于回收氮甲基吗啉氧化物(NMMO)的收集容器66,在输出口8设置水洗装置10,还包括一将输出的湿人造纤维丝束11经导丝辊9导出后,将人造纤维丝束11堆叠铺网并加固成长丝无纺布的成型装置2。水洗装置10可以采用本领域常用的超声波清洗或者纯净水喷淋清洗,As shown in Figures 2, 3, 4, 5, and 6, a device for preparing artificial fiber filament non-woven fabrics based on dry spinning technology consists of a dry spinning device 1 and a forming device 2. Spinning device 1 comprises a spinning stock solution container 3 that has injection port, a metering pump 4 that links to each other with spinning stock solution container 3, is connected with spinneret 5 on metering pump 4, and is used to spray spinneret 5 The solidified spinning shaft 6 of the spinning solution, the spinneret 5 extends into the spinning shaft 6, the bottom of the spinning shaft 6 is provided with a hot air inlet 7 and is used to export the solidified artificial fiber tow 11 The output port 8 of the spinning shaft 6 is provided with a hot air discharge port 65 and a collection container 66 for reclaiming nitrogen methylmorpholine oxide (NMMO) connected to the hot air discharge port 65, at the output port 8 The water washing device 10 is provided, and also includes a forming device 2 for deriving the output wet rayon tow 11 through the godet roller 9 , stacking and laying the rayon tow 11 and reinforcing the filament nonwoven fabric. The water washing device 10 can adopt ultrasonic cleaning or pure water spray cleaning commonly used in the art,
成型装置2包括一用于将粘胶纤维丝束11集中及分散的集束分束装置13,集束分束装置13包括一对彼此啮合的一侧形成集束端14,另一侧形成分束端15的集束分束辊轮16,在两集束分束辊轮16上均开设有用于将收集的人造纤维丝束11梳理均匀的分束槽17,分束槽17沿集束分束辊轮16的轴向依次间隔开设多个,单个集束分束辊轮16上相邻两分束槽17之间形成用于收集人造纤维丝束11的集束区18,在两集束分束辊轮16相啮合时,相对两分束槽17之间形成瞬间闭合的分束腔19,用来将集束区18内的人造纤维丝束11均匀分散。The forming device 2 includes a bundle splitting device 13 for concentrating and dispersing the viscose fiber tow 11. The bundle splitting device 13 includes a pair of mutually engaged one side to form a bundle end 14, and the other side to form a bundle end 15. The beam-splitting rollers 16 are provided with beam-splitting grooves 17 for evenly combing the collected man-made fiber tows 11 on the two bundle-splitting rollers 16. Open a plurality of successively at intervals, and form the converging area 18 that is used to collect artificial fiber tow 11 between two adjacent beam-splitting grooves 17 on a single bundle-splitting roller 16, when two bundle-splitter rollers 16 are meshed, An instantaneously closed beam splitting cavity 19 is formed between the two opposing beam splitting grooves 17, and is used to evenly disperse the artificial fiber tows 11 in the bundling area 18.
无纺布成型装置2还包括一与所述集束分束装置13连接的用于将分束后的人造纤维丝束11均匀分散并铺放,形成彼此交叉堆叠的长丝纤网20的纤维堆叠装置21,一设于纤维堆叠装置21下方的用于与纤维堆叠装置21相配合,将人造纤维丝束11交叉堆叠于其上的成网机铺网帘22,成网机铺网帘22在伺服电机的驱动下匀速直线运动,在成网机铺网帘22至少一面设置有用于将交叉堆叠的长丝纤网20进行水刺加固的水刺设备23,根据具体长丝纤网20交叉堆叠的厚度及实际无纺布的应用领域,水刺设备23可以选择单面或者双面,水刺设备23可以采用目前无纺布水刺加固的传统设备,该设备为现有技术,在此不多赘述,当然,水刺头的数量可以根据具体成网机铺网帘22的宽度尺寸合理选择,成网机铺网帘22可以采用输送辊驱动,通过减速电机提供动力源,水刺加固完成后,在成网机铺网帘22的输出端连接有干燥机构24。纤维堆叠装置21包括一沿垂直于成网机铺网帘22运动方向设置的摆动体25,摆动体25的尺寸可以根据实际成网机铺网帘22的尺寸确定,在摆动体25上,沿成网机铺网帘22的运动方向开设有多个允许纤维通过的导丝孔26,所述摆动体25的底部连接有一滑座27,在滑座27上设置有用于导向摆动体25沿垂直于所述成网机铺网帘22运动方向往复摆动的滑槽28,在摆动体25上设置有与滑槽28配合的滑轨29,该滑动配合结构并不是唯一的,由于在该工艺中,滑动配合要求不需要严格,本领域技术人员可以采用气悬浮、气动等多种方式实现滑动。摆动体25可以通过液压驱动,也可以通过伺服电机或减速电机驱动,本实施例中,在摆动体25上连接有一用于驱动摆动体25沿滑槽28往复滑动的液压机构29,液压机构29包括连接液压油箱的液压缸30及与液压缸30伸缩连接的液压杆31,所述液压杆31与摆动体25连接,液压杆31在往复运动的同时带动摆动体25在成网机铺网帘22上方往复摆动,液压油箱可以根据实际设备选择安放,在附图中并未列出。The non-woven fabric forming device 2 also includes a fiber stack connected to the clustering and splitting device 13 for uniformly dispersing and laying the split artificial fiber tows 11 to form a cross-stacked filament web 20 Device 21, one is located at fiber stacking device 21 below and is used to cooperate with fiber stacking device 21, and artificial fiber tow 11 is cross-stacked on the web forming machine laying curtain 22 on it, and forming machine laying curtain 22 is in Driven by the servo motor, it moves in a straight line at a uniform speed. At least one side of the netting curtain 22 of the web forming machine is provided with a hydroentanglement device 23 for hydroentangling the cross-stacked filament webs 20. According to the specific filament webs 20, cross-stacking The thickness of the non-woven fabric and the actual application field of the non-woven fabric, the spunlace equipment 23 can be single-sided or double-sided, and the spunlace equipment 23 can adopt the traditional equipment for non-woven fabric spunlace reinforcement at present. More details, of course, the number of spunlace heads can be reasonably selected according to the width of the web forming machine's web curtain 22. The web forming machine's web curtain 22 can be driven by a conveying roller, and the power source is provided by a geared motor, and the hydroentanglement is completed. Finally, a drying mechanism 24 is connected to the output end of the web forming machine laying curtain 22 . The fiber stacking device 21 comprises a swinging body 25 arranged perpendicular to the moving direction of the web forming machine's web curtain 22, the size of the swinging body 25 can be determined according to the size of the actual web forming machine's web curtain 22, on the swinging body 25, along the The moving direction of the web forming machine's netting curtain 22 is provided with a plurality of guide wire holes 26 that allow fibers to pass through, and a sliding seat 27 is connected to the bottom of the swinging body 25, and a sliding seat 27 is provided for guiding the swinging body 25 along the vertical direction. The chute 28 that swings back and forth in the direction of movement of the netting curtain 22 of the net forming machine is provided with a slide rail 29 that cooperates with the chute 28 on the swing body 25. This sliding fit structure is not unique, because in this process , the sliding fit requirements do not need to be strict, and those skilled in the art can use various methods such as air suspension and pneumatic to realize sliding. The oscillating body 25 can be driven by hydraulic pressure, or can be driven by a servo motor or a reduction motor. In this embodiment, a hydraulic mechanism 29 for driving the oscillating body 25 to slide back and forth along the chute 28 is connected to the oscillating body 25. The hydraulic mechanism 29 It includes a hydraulic cylinder 30 connected to the hydraulic oil tank and a hydraulic rod 31 telescopically connected to the hydraulic cylinder 30. The hydraulic rod 31 is connected to the swinging body 25. The hydraulic rod 31 drives the swinging body 25 while reciprocating in the web forming machine. 22 above the reciprocating swing, the hydraulic oil tank can be selected and placed according to the actual equipment, which is not listed in the accompanying drawings.
实施例2:Example 2:
为符合实际生产需要,在成网机铺网帘22的输出端可以设置收卷机构32,成网机铺网帘22上的长丝纤网20经干燥机构24的干燥处理后,经收卷机构32直接卷绕打包。在导丝辊9与集束分束装置13之间也可选择设置有用于提高人造纤维丝束11强力的牵伸辊,所述牵伸辊由主牵伸辊33及副牵伸辊34组成。In order to meet the actual production needs, a winding mechanism 32 can be set at the output end of the web forming machine web curtain 22, and the filament fiber web 20 on the web forming machine web curtain 22 is dried by the drying mechanism 24 and then rolled. Mechanism 32 is directly wound and packaged. A drafting roll for improving the strength of the rayon tow 11 can also be optionally arranged between the godet roll 9 and the bundle splitting device 13 , and the drafting roll is composed of a main drafting roll 33 and a secondary drafting roll 34 .
实施例3:Example 3:
本实施例与其他实施例相同部分不再赘述,其不同之处在于,提供第二种成型装置,如图7所示,所述成型装置包括一用于将湿纤维丝束35进行铺展输送的输送辊36,一与输送辊36相连的用于输送铺展后的湿纤维丝束35的输送网帘37,在所述输送辊36与输送网帘37之间设置有用于牵伸湿纤维丝束35的牵伸辊38。The same parts of this embodiment and other embodiments will not be repeated, the difference is that a second forming device is provided, as shown in Figure 7, the forming device includes a device for spreading and transporting the wet fiber tow 35 Conveying roller 36, one is connected with conveying roller 36 and is used for conveying the conveying mesh curtain 37 of the wet fiber tow 35 after spreading, is provided with for drafting wet fiber tow between described conveying roller 36 and conveying mesh curtain 37 35 drafting rollers 38.
在输送网帘37的输出端39连接有一用于将湿纤维丝束35往复堆叠成湿纤维丝束网40的摆动网帘41,所述摆动网帘41的输出端42设置有一用于将往复堆叠的湿纤维丝束网40彼此层层交叉的成网机网帘43,在成网机网帘43至少一面设置有用于将交叉堆叠的湿纤维丝束网40进行水刺加固的水刺设备44,所述成网机网帘43的输出端连接有干燥机构45。摆动网帘41包括平行设置的具有传动帘46的两输送带,在两传动帘46之间形成具有输送湿纤维丝束35的输送腔,所述两输送带上设置有驱动其沿垂直于成网机网帘43运动方向往复摆动的转动部件,转动部件可以选择减速电机或者伺服电机与齿轮齿条配合结构,并通过控制器控制往复运动。该技术为现有技术,本领域技术人员可根据实际需要选择适当方式实施。The output end 39 of conveying net curtain 37 is connected with a swing net curtain 41 that is used to reciprocally stack wet fiber tow 35 into wet fiber tow net 40, and the output end 42 of described swing net curtain 41 is provided with a The stacked wet fiber tow webs 40 intersect each other layer by layer with a web forming machine net curtain 43, and at least one side of the web forming machine web curtain 43 is provided with a hydroentanglement device for hydroentangling the cross-stacked wet fiber tow webs 40 44, the output end of the net curtain 43 of the web forming machine is connected with a drying mechanism 45. Swing net curtain 41 comprises two conveyer belts that have transmission curtain 46 that are arranged in parallel, form the conveyance cavity that has conveying wet fiber tow 35 between two transmission curtains 46, described two conveyer belts are provided with and drive it along perpendicular to forming. The rotating part of the net machine net curtain 43 reciprocatingly swings in the moving direction. The rotating part can choose a deceleration motor or a servo motor with a rack and pinion structure, and the reciprocating motion is controlled by a controller. This technology is an existing technology, and those skilled in the art can choose an appropriate way to implement it according to actual needs.
实施例4:Example 4:
本实施例与其他实施例相同部分不再赘述,其不同之处在于,提供第三种成型装置,如图8所示,The same parts of this embodiment and other embodiments will not be repeated, the difference is that a third forming device is provided, as shown in Figure 8,
所述成型装置包括用于将湿纤维丝束47进行铺展输送的输送辊48,一对彼此相接触并同向传动的由传输输送带49及铺网输送带50组成的输送系统,在传输输送带49与铺网输送带50相接触处形成用于夹持湿纤维丝束47运动的夹持区51,所述传输输送带49包括通过传输输送轮52驱动运转的输送网帘53,铺网输送带50包括通过铺网输送轮54驱动运转的铺网网帘55,所述输送网帘53与铺网网帘55的接触处分别设置有一对用于往复移动堆叠湿纤维丝束47的铺网辊56,以及当铺网辊56往复移动时引导湿纤维丝束47并随铺网辊56同向移动的涨紧辊57,采用双层平面夹持带方式夹持湿纤维丝束47,可防止在高速运转时由于气流干扰所导致的纤网飘移和意外伸长。夹持带由聚酯长丝经纬交织而成,厚0.7~1mm,表面涂合成橡胶,涂层中混有少量碳粉,以减少帘子对纤维的静电吸附,并在传输输送带49及铺网输送带50上设置防水层,所述铺网辊56的输出端设置有一用于将往复堆叠的湿纤维丝束网57彼此层层交叉的成网机网帘58,在成网机网帘58至少一面设置有用于将交叉堆叠的湿纤维丝束网57进行水刺加固的水刺设备59,所述成网机网帘58的输出端连接有干燥机构60。为提高纤维的使用性能,在输送辊48与输送系统之间设置有用于牵伸湿纤维丝束47的牵伸辊61。Described shaping device comprises the conveying roller 48 that is used for carrying out spreading conveying to wet fiber tow 47, a pair of conveying system that is made up of conveying conveyer belt 49 and laying conveyer belt 50 that contact each other and drive in the same direction, Belt 49 forms the clamping zone 51 that is used for clamping wet fiber tow 47 motions at the place that belt 49 contacts with laying conveyor belt 50, and described transmission conveyor belt 49 comprises the conveying net curtain 53 that drives operation by transmission conveying wheel 52, lays net The conveyer belt 50 comprises a laying net curtain 55 driven by a laying conveying wheel 54, and a pair of laying mats for reciprocating and stacking wet fiber tow 47 are respectively arranged at the contact positions of the conveying net curtain 53 and the laying net curtain 55. Screen roll 56, and the tension roll 57 that guides wet fiber tow 47 and moves in the same direction with laying roll 56 when web roll 56 reciprocates, adopts double-layer planar clamping belt mode to clamp wet fiber tow 47, can Prevents web drift and unintentional elongation caused by airflow disturbances at high speeds. The clamping belt is made of polyester filament interwoven with warp and weft, 0.7-1mm thick, and the surface is coated with synthetic rubber. A small amount of carbon powder is mixed in the coating to reduce the electrostatic adsorption of the curtain to the fiber, and it is placed on the transmission conveyor belt 49 and the laying net. A waterproof layer is set on the conveyer belt 50, and the output end of the laminating roller 56 is provided with a web forming machine net curtain 58 for intersecting the reciprocatingly stacked wet fiber tow net 57 layer by layer. At least one side is provided with a hydroentanglement device 59 for hydroentangling the cross-stacked wet fiber tow web 57 , and a drying mechanism 60 is connected to the output end of the web curtain 58 of the web forming machine. In order to improve the performance of the fiber, a drafting roller 61 for drafting the wet fiber tow 47 is arranged between the conveying roller 48 and the conveying system.
本发明各实施例中,对于喷丝头的结构,可以选择如图9所示的结构,所述喷丝头7包括一与进液管8相连的本体62,沿所述本体62的长度方向在本体62一侧面开设有多个贯通本体的喷液孔63,所述喷液孔63沿本体62的长度方向依次设置多个,沿本体62的高度方向依次设置多排。通过该喷丝头7与导丝辊9的配合,可以将纺出的丝束64直接铺叠成平行的纤维丝网,类似于瀑布形式,更加便于后期的交叉堆叠,提高了水刺加固效果,提高了无纺布的生产效率。In each embodiment of the present invention, for the structure of the spinneret, the structure shown in Figure 9 can be selected, the spinneret 7 includes a body 62 connected to the liquid inlet pipe 8, along the length direction of the body 62 A side of the main body 62 is provided with a plurality of liquid spray holes 63 penetrating the main body. A plurality of liquid spray holes 63 are provided sequentially along the length direction of the main body 62 , and a plurality of rows are sequentially provided along the height direction of the main body 62 . Through the cooperation of the spinneret 7 and the godet roller 9, the spun tow 64 can be directly laminated into a parallel fiber web, similar to a waterfall form, which is more convenient for later cross-stacking and improves the effect of hydroentanglement , Improve the production efficiency of non-woven fabrics.
当然,上述说明并非是对本发明的限制,本发明也并不限于上述举例,本技术领域的普通技术人员,在本发明的实质范围内,作出的变化、改型、添加或替换,都应属于本发明的保护范围。Of course, the above description is not intended to limit the present invention, and the present invention is not limited to the above examples. Any changes, modifications, additions or substitutions made by those skilled in the art within the scope of the present invention shall all belong to protection scope of the present invention.
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| CN106958163B (en) * | 2017-04-01 | 2018-09-25 | 福建省大投科技有限公司 | A kind of manufacturing method and its system of processing of staple fibre paper |
| CN107869008B (en) * | 2017-11-03 | 2019-10-29 | 天津工业大学 | A kind of preparation method of cellulose not weaving fabric of superfine fiber |
| CN108239822A (en) * | 2018-03-14 | 2018-07-03 | 天津工业大学 | A kind of Lyocell filament nonwovens material and preparation method thereof |
| CN109082776B (en) * | 2018-09-21 | 2024-01-16 | 溧阳市绿茵毯业有限公司 | Filament dividing and net forming device using filament bundle cake as raw material and implementation method |
| CN109385677B (en) * | 2018-12-03 | 2025-03-28 | 厦门当盛新材料有限公司 | Ultra-high-speed spinning equipment and spinning method using flash evaporation method |
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| CN110184745A (en) * | 2019-05-24 | 2019-08-30 | 武汉纺织大学 | A kind of method that dry spinning prepares uvioresistant Lyocell fibers non-woven fabrics at network method |
| CN110946714B (en) * | 2019-12-09 | 2021-06-15 | 福建恒安集团有限公司 | Preparation method of disposable absorbent article added with shea butter |
| CN113186659B (en) * | 2021-04-23 | 2022-10-25 | 中国纺织科学研究院有限公司 | Preparation method and equipment of cellulose filament non-woven fabric |
| CN119061498B (en) * | 2024-11-06 | 2025-06-10 | 南通金余纺塑有限公司 | A cellulose fiber dry and wet extrusion preparation device and use method thereof |
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