CN105347699A - Glass still kettle for laminated glass processing production - Google Patents
Glass still kettle for laminated glass processing production Download PDFInfo
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- CN105347699A CN105347699A CN201510783057.8A CN201510783057A CN105347699A CN 105347699 A CN105347699 A CN 105347699A CN 201510783057 A CN201510783057 A CN 201510783057A CN 105347699 A CN105347699 A CN 105347699A
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- glass
- laminated glass
- still kettle
- kettle
- glass autoclave
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Abstract
The invention discloses a glass still kettle for laminated glass processing production. The glass still kettle comprises a still kettle body, a still kettle door and a still kettle door opening mechanism. A wind isolation screen, a movement platform and a glass arrangement rack are arranged in the still kettle body. The glass arrangement rack comprises a base plate, a support plate and a movement baffle block. The bottom of the base plate is provided with pulleys. Two sides of the sliding base plate are provided with chutes. The still kettle door opening mechanism comprises an expansion link, a telescopic cylinder and a connection rod. The expansion link is fixed to the surface of the still kettle body. The expansion link is connected to the telescopic cylinder by a support plate. The glass still kettle has a simple structure and good practicability. Through improvement of a glass arrangement rack design, the processed laminated glass has good quality. Compared with the existing glass still kettle, friction between two adjacent laminated glass parts is prevented, a heating area of the laminated glass is improved, and work efficiency is further improved. Through the still kettle door opening mechanism design, operation is simple, an accident rate is reduced and comprehensive utilization efficiency is improved.
Description
Technical field
The present invention relates to a kind of glass autoclave being applied to laminated glass processing.
Background technology
Autoclave is also known as steam-cured still, and supercharging still is purposes a kind of bulky, large pressurized vessel that weight is larger very widely.It is the major equipment manufacturing the silicate building productses such as Dinas brickes, meanwhile, be also widely used in that the vulcanization of rubber, heavy metal smelting, the carburizing of refractory brick immersion oil, compound glass are steam-cured, the drying of wood and rotproofing, fiber product autoclaving, canned food high temperature high pressure process, pulp cooking, cable sulfuration and aerospace industry etc.
In the processing of laminated glass, we need to use glass autoclave, and glass autoclave is the one in autoclave.On market, the work-ing life of existing glass autoclave is short, and failure rate is high, and operational safety performance is poor, easily security incident occurs.And the still door of most glass autoclave easily goes wrong after long-term use, causes the interruption of work, reduces work quality, add cost.
Summary of the invention
The object of the invention is for the deficiency existing for prior art and provides a kind of glass autoclave being applied to laminated glass processing, mainly for problem existing for glass autoclave in prior art, there is provided a kind of security good, production efficiency is high, the glass autoclave of long service life, by improving glass placing rack device, significantly improve the quality after laminated glass processing, the laminated glass of different thickness can be made can to adapt to this glass placing rack by the design of mobile block simultaneously, also convenient during use, again by improving still door opening mechanism, make opening of still door more convenient and safe, improve safety performance, improve comprehensive utilization ratio.
In order to solve the problems of the technologies described above, the present invention adopts following technical scheme:
A kind of glass autoclave being applied to laminated glass processing, glass autoclave comprises kettle, still door and still door opening mechanism, the bottom of kettle is provided with bearing, it is characterized in that: bearing comprises bracket and support baseboard, the below of support baseboard is provided with shifting roller, the inside of support baseboard is provided with compression spring, the inside of kettle is provided with wind blocker, transfer table and glass placing rack, the left and right sides of wind blocker is provided with inlet mouth, transfer table is provided with moving track and air outlet, glass placing rack comprises base plate, back up pad and mobile block, the bottom of base plate is provided with pulley, pulley is spacing in moving track, move left and right along moving track, the both sides of base plate are provided with chute, gradient guide plate is provided with between back up pad and base plate, mobile block is spacing in chute by latch button, still door opening mechanism comprises expansion link, telescopic cylinder and union lever, the surface of expansion link and kettle fixes, expansion link is connected with telescopic cylinder by supporting plate, telescopic cylinder is connected with still door by union lever, by the effect of bracket and support baseboard, make glass autoclave more firmly stable, improve the stability of whole device, the noise pollution produced when reducing glass autoclave work, make the environment of periphery better, improve safety performance, reduce the incidence of accident, the design of shifting roller, can so that move glass autoclave, simplify operation steps, use convenient, expand the use range of glass autoclave, by the buffering of compression spring, further increase the safety performance of whole device, prevent carrying or use procedure in glass autoclave due to unexpected vibrations, cause the damage of component, extend the work-ing life of glass autoclave, reduce maintenance cost, the design of wind blocker, kettle interior separation can be become several region, make the function of regional more clear and definite, and wind blocker can guide the flowing of steam, effectively avoid the loss of flow, the design of inlet mouth, can so that steam enters into heating zone from inlet mouth, and pass through the design of left and right sides inlet mouth, make steam can enter into heating zone rapidly and uniformly from the rear and front end of kettle, shorten the heat-up time of laminated glass, improve the working efficiency of glass autoclave, relative to design in the past, efficiently solve the problem of the temperature difference before and after kettle inside, ensure that the consistent of laminated glass quality, the design of glass placing rack, the placement of laminated glass can be made more convenient, effectively prevent laminated glass from moving process, occurring the Fragmentation Phenomena that weares and teares, reduce the waste of resource, the design of pulley can so that the movement of glass placing rack, the design of chute, can so that the movement of mobile block, by the movement of mobile block, make the laminated glass of different thickness can adapt to this glass placing rack, and make the fixing more firm of laminated glass, also the contact between adjacent interlayers glass and friction can be avoided, further increase the quality after laminated glass processing, the design of gradient guide plate, the inclination of laminated glass can be guided, design is science more rationally, the design of latch button, can so that mobile block fixing, make the placement more steadily safety of laminated glass, the design of still door opening mechanism can make opening of whole still door more convenient and simple, the operation of convenient operation personnel reality and use, elongation and the retraction of union lever is driven by telescopic cylinder, thus realize the opening and closing of still door, the design of simultaneous retractable bar, the work-ing life of still door opening mechanism can be extended, the generation of reduction accident, when telescopic cylinder goes wrong, by the elongation of expansion link with retract and can realize the opening and closing of still door equally.
Further, the inwall of kettle is provided with thermal insulation layer, and the thickness of thermal insulation layer is 5 ~ 8cm, and the material of thermal insulation layer is polyurethane heat insulation material, the design of thermal insulation layer, effectively can prevent scattering and disappearing of heat, shorten the process period of laminated glass, the quality after laminated glass is processed is also better, the needs that the design comparison of insulation layer thickness is realistic, the better heat preservation of the thermal insulation layer made by polyurethane heat insulation material, processing and fabricating is also more convenient, reduces cost.
Further, glass autoclave is horizontal type structure, the glass autoclave of horizontal type structure is relative to the design of vertical structure, not only reduced footprint, and also safety is easy more to make the cleaning of glass autoclave inside, calorific loss is low, and energy consumption also reduces, improve comprehensive utilization ratio, extend glass autoclave work-ing life.
Further, the upper end of kettle is provided with steam inlet and safety valve, the lower end of kettle is provided with vapour outlet, the Position Design of steam inlet and vapour outlet, so that the flowing of steam, more reasonable benefit/risk can be designed, simultaneously by the design of safety valve, the operation of glass autoclave can be made more safe, extend the work-ing life of glass autoclave.
Further, the quantity of bracket is at least 4, and the bottom of bracket is connected with the end face of support baseboard, the design of at least 4 brackets, the fixing more firm of glass autoclave can be made, the vibrations produced when reducing glass autoclave work, make the environment operating workshop better.
Further, telescopic cylinder is positioned on the bottom surface of supporting plate, and telescopic cylinder is connected with the left end of union lever by piston rod, and telescopic cylinder, by the movement moving left and right drive union lever of piston rod, makes to operate more automatization, uses convenient.
Further; the upper end of back up pad is provided with handle; handle is provided with protective sleeve; the material of protective sleeve is EVA resin; the design of handle, can convenient operation personnel be pushed in glass autoclave by glass placing rack, makes operation more convenient; design more hommization; the design of protective sleeve, can prevent from fraying when manually promoting glass placing rack hand, improve the safety performance of operation; flexibility, the elasticity of EVA resin are better; meet the functional requirement of protective sleeve, and its stable chemical performance, nontoxic; low price, reduces cost.
Further, the aft end face of kettle is provided with tensimeter, manometric design, convenient operation personnel can reads the force value of glass autoclave inside from tensimeter, to pinpoint the problems timely and to deal with problems, further increase the safety performance of glass autoclave.
Further, inlet mouth is connected with steam inlet by airway, is sent in inlet mouth by airway by steam, shortens the path of steam input, reduces the loss of heat in steam, reduces energy consumption and cost, operate also convenient.
Further, the end face of kettle is provided with suspension hook, the quantity of suspension hook is at least 3, the design of suspension hook can so that move glass autoclave and fix, use more convenient and simple, the design of at least 3 suspension hooks, can improve safety performance, make the connection between glass autoclave and handling machinery more solid and reliable, the incidence of reduction accident.
The present invention, owing to have employed technique scheme, has following beneficial effect:
1, by the effect of bracket and support baseboard, make glass autoclave more firmly stable, improve the stability of whole device, the noise pollution produced when reducing glass autoclave work, make the environment of periphery better, improve safety performance, reduce the incidence of accident, by the buffering of compression spring, further increase the safety performance of whole device, prevent glass autoclave in carrying or use procedure from, due to unexpected vibrations, causing the damage of component, extend the work-ing life of glass autoclave, reduce maintenance cost;
2, the design of wind blocker, kettle interior separation can be become several region, make the function of regional more clear and definite, and wind blocker can guide the flowing of steam, effectively avoid the loss of flow, the design of inlet mouth, can so that steam enters into heating zone from inlet mouth, and pass through the design of left and right sides inlet mouth, make steam can enter into heating zone rapidly and uniformly from the rear and front end of kettle, shorten the heat-up time of laminated glass, improve the working efficiency of glass autoclave, relative to design in the past, efficiently solve the problem of the temperature difference before and after kettle inside, ensure that the consistent of laminated glass quality,
3, the design of glass placing rack, the placement of laminated glass can be made more convenient, effectively prevent laminated glass from moving process, occurring the Fragmentation Phenomena that weares and teares, reduce the waste of resource, the design of pulley can so that the movement of glass placing rack, the design of chute, can so that the movement of mobile block, by the movement of mobile block, make the laminated glass of different thickness can adapt to this glass placing rack, and make the fixing more firm of laminated glass, also the contact between adjacent interlayers glass and friction can be avoided, further increase the quality after laminated glass processing, the design of gradient guide plate, the inclination of laminated glass can be guided, design is science more rationally, the design of latch button, can so that mobile block fixing, make the placement more steadily safety of laminated glass,
4, the design of still door opening mechanism can make opening of whole still door more convenient and simple, the operation of convenient operation personnel reality and use, elongation and the retraction of union lever is driven by telescopic cylinder, thus realize the opening and closing of still door, the design of simultaneous retractable bar, can extend the work-ing life of still door opening mechanism, the generation of reduction accident, when telescopic cylinder goes wrong, by the elongation of expansion link with retract and can realize the opening and closing of still door equally.
Structure of the present invention is simple, practical, by improving the design of glass placing rack, better quality after laminated glass is processed, relative to design in the past, making between adjacent interlayers glass can not phase mutual friction, and increase the heating surface area of laminated glass, further increase working efficiency, the design of still door opening mechanism, make opening of glass autoclave still door more convenient and simple, reduce the incidence of accident, improve safety performance, and extend the work-ing life of glass autoclave, reduce maintenance cost, improve comprehensive utilization ratio.
Accompanying drawing explanation
Below in conjunction with accompanying drawing, the invention will be further described:
Fig. 1 is a kind of structural representation being applied to the glass autoclave of laminated glass processing of the present invention;
Fig. 2 is internal structure schematic diagram of the present invention;
Fig. 3 is that A in Fig. 1 is to structural representation;
Fig. 4 is the design sketch that in the present invention, still door is opened;
Fig. 5 is the structural representation of glass placing rack in the present invention.
In figure: 1-kettle; 2-still door; 3-still door opening mechanism; 4-bearing; 5-bracket; 6-support baseboard; 7-shifting roller; 8-compression spring; 9-wind blocker; 10-transfer table; 11-glass placing rack; 12-moving track; 13-base plate; 14-back up pad; 15-moves block; 16-pulley; 17-chute; 18-gradient guide plate; 19-latch button; 20-expansion link; 21-telescopic cylinder; 22-union lever; 23-steam inlet; 24-safety valve; 25-vapour outlet; 26-handle; 27-tensimeter; 28-suspension hook; 29-airway; 30-supporting plate.
Embodiment
As shown in Figures 1 to 5, the glass autoclave of laminated glass processing is applied to for the present invention is a kind of, comprise kettle 1, still door 2 and still door opening mechanism 3, glass autoclave is horizontal type structure, the glass autoclave of horizontal type structure is relative to the design of vertical structure, not only reduced footprint, and also safety is easy more to make the cleaning of glass autoclave inside, calorific loss is low, energy consumption also reduces, improve comprehensive utilization ratio, extend glass autoclave work-ing life, the end face of kettle 1 is provided with suspension hook 28, the quantity of suspension hook 28 is at least 3, the design of suspension hook 28 can so that move glass autoclave and fix, use more convenient and simple, the design of at least 3 suspension hooks 28, safety performance can be improved, make the connection between glass autoclave and handling machinery more solid and reliable, the incidence of reduction accident, the upper end of kettle 1 is provided with steam inlet 23 and safety valve 24, the lower end of kettle 1 is provided with vapour outlet 25, the Position Design of steam inlet 23 and vapour outlet 25, can so that the flowing of steam, design more reasonable benefit/risk, simultaneously by the design of safety valve 24, the operation of glass autoclave can be made more safe, extend the work-ing life of glass autoclave, the aft end face of kettle 1 is provided with tensimeter 27, the design of tensimeter 27, convenient operation personnel can read the force value of glass autoclave inside from tensimeter 27, to pinpoint the problems timely and to deal with problems, further increase the safety performance of glass autoclave, the inwall of kettle 1 is provided with thermal insulation layer, the thickness of thermal insulation layer is 5 ~ 8cm, and the material of thermal insulation layer is polyurethane heat insulation material, the design of thermal insulation layer, effectively can prevent scattering and disappearing of heat, shorten the process period of laminated glass, quality after laminated glass is processed is also better, the needs that the design comparison of insulation layer thickness is realistic, the better heat preservation of the thermal insulation layer made by polyurethane heat insulation material, processing and fabricating is also more convenient, reduce cost.
The bottom of kettle 1 is provided with bearing 4, bearing 4 comprises bracket 5 and support baseboard 6, the quantity of bracket 5 is at least 4, the bottom of bracket 5 is connected with the end face of support baseboard 6, the design of at least 4 brackets 5, the fixing more firm of glass autoclave can be made, the vibrations produced when reducing glass autoclave work, make the environment operating workshop better, the below of support baseboard 6 is provided with shifting roller 7, the inside of support baseboard 6 is provided with compression spring 8, by the effect of bracket 5 and support baseboard 6, make glass autoclave more firmly stable, improve the stability of whole device, the noise pollution produced when reducing glass autoclave work, make the environment of periphery better, improve safety performance, reduce the incidence of accident, the design of shifting roller 7, can so that move glass autoclave, simplify operation steps, use convenient, expand the use range of glass autoclave, by the buffering of compression spring 8, further increase the safety performance of whole device, prevent carrying or use procedure in glass autoclave due to unexpected vibrations, cause the damage of component, extend the work-ing life of glass autoclave, reduce maintenance cost.
The inside of kettle 1 is provided with wind blocker 9, transfer table 10 and glass placing rack 11, the left and right sides of wind blocker 9 is provided with inlet mouth, inlet mouth is connected with steam inlet 23 by airway 29, by airway 29, steam is sent in inlet mouth, shorten the path of steam input, reduce the loss of heat in steam, reduce energy consumption and cost, operate also convenient, the design of wind blocker 9, kettle 1 interior separation can be become several region, make the function of regional more clear and definite, and wind blocker 9 can guide the flowing of steam, effectively avoid the loss of flow, the design of inlet mouth, can so that steam enters into heating zone from inlet mouth, and pass through the design of left and right sides inlet mouth, make steam can enter into heating zone rapidly and uniformly from the rear and front end of kettle 1, shorten the heat-up time of laminated glass, improve the working efficiency of glass autoclave, relative to design in the past, efficiently solve the problem of the kettle 1 inner front and back temperature difference, ensure that the consistent of laminated glass quality, transfer table 10 is provided with moving track 12 and air outlet.
Glass placing rack 11 comprises base plate 13, back up pad 14 and mobile block 15, the bottom of base plate 13 is provided with pulley 16, pulley 16 is spacing in moving track 12, move left and right along moving track 12, the both sides of base plate 13 are provided with chute 17, the upper end of back up pad 14 is provided with handle 26, handle 26 is provided with protective sleeve, the material of protective sleeve is EVA resin, the design of handle 26, can glass placing rack 11 be pushed in glass autoclave convenient operation personnel, make operation more convenient, design more hommization, the design of protective sleeve, can prevent from fraying when manually promoting glass placing rack 11 hand, improve the safety performance of operation, the flexibility of EVA resin, elasticity is better, meet the functional requirement of protective sleeve, and its stable chemical performance, nontoxic, low price, reduce cost, gradient guide plate 18 is provided with between back up pad 14 and base plate 13, mobile block 15 is spacing in chute 17 by latch button 19, the design of glass placing rack 11, the placement of laminated glass can be made more convenient, effectively prevent laminated glass from moving process, occurring the Fragmentation Phenomena that weares and teares, reduce the waste of resource, the design of pulley 16 can so that the movement of glass placing rack 11, the design of chute 17, can so that the movement of mobile block 15, by the movement of mobile block 15, make the laminated glass of different thickness can adapt to this glass placing rack 11, and make the fixing more firm of laminated glass, also the contact between adjacent interlayers glass and friction can be avoided, further increase the quality after laminated glass processing, the design of gradient guide plate 18, the inclination of laminated glass can be guided, design is science more rationally, the design of latch button 19, can so that mobile block 15 fixing, make the placement more steadily safety of laminated glass.
Still door opening mechanism 3 comprises expansion link 20, telescopic cylinder 21 and union lever 22, expansion link 20 fixes with the surface of kettle 1, expansion link 20 is connected with telescopic cylinder 21 by supporting plate 30, telescopic cylinder 21 is connected with still door 2 by union lever 22, telescopic cylinder 21 is positioned on the bottom surface of supporting plate 30, telescopic cylinder 21 is connected by the left end of piston rod with union lever 22, telescopic cylinder 21 is by the movement moving left and right drive union lever 22 of piston rod, make to operate more automatization, use convenient, the design of still door opening mechanism 3 can make opening of whole still door 2 more convenient and simple, the operation of convenient operation personnel reality and use, elongation and the retraction of union lever 22 is driven by telescopic cylinder 21, thus realize the opening and closing of still door 2, the design of simultaneous retractable bar 20, the work-ing life of still door opening mechanism 3 can be extended, the generation of reduction accident, when telescopic cylinder 21 goes wrong, by the elongation of expansion link 20 with retract and can realize the opening and closing of still door 2 equally.
These are only specific embodiments of the invention, but technical characteristic of the present invention is not limited thereto.Any based on the present invention, for realizing substantially identical technique effect, done ground simple change, equivalent replacement or modification etc., be all covered by among protection scope of the present invention.
Claims (10)
1. one kind is applied to the glass autoclave of laminated glass processing, described glass autoclave comprises kettle, still door and still door opening mechanism, the bottom of described kettle is provided with bearing, it is characterized in that: described bearing comprises bracket and support baseboard, the below of described support baseboard is provided with shifting roller, the inside of described support baseboard is provided with compression spring, the inside of described kettle is provided with wind blocker, transfer table and glass placing rack, the left and right sides of described wind blocker is provided with inlet mouth, described transfer table is provided with moving track and air outlet, described glass placing rack comprises base plate, back up pad and mobile block, the bottom of described base plate is provided with pulley, described pulley is spacing in described moving track, move left and right along described moving track, the both sides of described base plate are provided with chute, gradient guide plate is provided with between described back up pad and described base plate, described mobile block is spacing in described chute by latch button, described still door opening mechanism comprises expansion link, telescopic cylinder and union lever, the surface of described expansion link and described kettle fixes, described expansion link is connected with described telescopic cylinder by supporting plate, described telescopic cylinder is connected with described still door by described union lever.
2. a kind of glass autoclave being applied to laminated glass processing according to claim 1, it is characterized in that: the inwall of described kettle is provided with thermal insulation layer, the thickness of described thermal insulation layer is 5 ~ 8cm, and the material of described thermal insulation layer is polyurethane heat insulation material.
3. a kind of glass autoclave being applied to laminated glass processing according to claim 1, is characterized in that: described glass autoclave is horizontal type structure.
4. a kind of glass autoclave being applied to laminated glass processing according to claim 1, is characterized in that: the upper end of described kettle is provided with steam inlet and safety valve, and the lower end of described kettle is provided with vapour outlet.
5. a kind of glass autoclave being applied to laminated glass processing according to claim 1, it is characterized in that: the quantity of described bracket is at least 4, the bottom of described bracket is connected with the end face of described support baseboard.
6. a kind of glass autoclave being applied to laminated glass processing according to claim 1, it is characterized in that: described telescopic cylinder is positioned on the bottom surface of described supporting plate, described telescopic cylinder is connected by the left end of piston rod with described union lever.
7. a kind of glass autoclave being applied to laminated glass processing according to claim 1, is characterized in that: the upper end of described back up pad is provided with handle, described handle is provided with protective sleeve, and the material of described protective sleeve is EVA resin.
8. a kind of glass autoclave being applied to laminated glass processing according to claim 1, is characterized in that: the aft end face of described kettle is provided with tensimeter.
9. a kind of glass autoclave being applied to laminated glass processing according to claim 4, is characterized in that: described inlet mouth is connected with described steam inlet by airway.
10. a kind of glass autoclave being applied to laminated glass processing according to claim 1, is characterized in that: the end face of described kettle is provided with suspension hook, and the quantity of described suspension hook is at least 3.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510783057.8A CN105347699A (en) | 2015-11-13 | 2015-11-13 | Glass still kettle for laminated glass processing production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510783057.8A CN105347699A (en) | 2015-11-13 | 2015-11-13 | Glass still kettle for laminated glass processing production |
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| Publication Number | Publication Date |
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| CN105347699A true CN105347699A (en) | 2016-02-24 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510783057.8A Withdrawn CN105347699A (en) | 2015-11-13 | 2015-11-13 | Glass still kettle for laminated glass processing production |
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| Country | Link |
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| CN (1) | CN105347699A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112372813A (en) * | 2020-10-28 | 2021-02-19 | 安徽绿风环保节能材料有限公司 | Still kettle device convenient for aerated concrete block feeding and discharging |
| CN115991046A (en) * | 2023-03-23 | 2023-04-21 | 江苏长欣车辆装备有限公司 | Vacuum hot pressing equipment for laminated glass |
-
2015
- 2015-11-13 CN CN201510783057.8A patent/CN105347699A/en not_active Withdrawn
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112372813A (en) * | 2020-10-28 | 2021-02-19 | 安徽绿风环保节能材料有限公司 | Still kettle device convenient for aerated concrete block feeding and discharging |
| CN115991046A (en) * | 2023-03-23 | 2023-04-21 | 江苏长欣车辆装备有限公司 | Vacuum hot pressing equipment for laminated glass |
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Application publication date: 20160224 |