CN105346244A - Silk-screen printing online monitoring system for solar cell panel - Google Patents
Silk-screen printing online monitoring system for solar cell panel Download PDFInfo
- Publication number
- CN105346244A CN105346244A CN201510917878.6A CN201510917878A CN105346244A CN 105346244 A CN105346244 A CN 105346244A CN 201510917878 A CN201510917878 A CN 201510917878A CN 105346244 A CN105346244 A CN 105346244A
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- China
- Prior art keywords
- serigraphy
- main frame
- production line
- silk
- host computer
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F33/00—Indicating, counting, warning, control or safety devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F15/00—Screen printers
- B41F15/14—Details
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Photovoltaic Devices (AREA)
Abstract
The invention provides a silk-screen printing online monitoring system for a solar cell panel. According to the silk-screen printing online monitoring system, all main engines for silk-screen printing are connected to a unified industrial control network, so that software and parameters are conveniently supervised and controlled, parameter setting errors are timely found and exception is timely regulated, the software problem which is relatively easy to occur in silk-screen printing can be quickly recovered, a failure rate is reduced, and an equipment utilization rate is increased. The silk-screen printing online monitoring system comprises a monitoring main engine, a concentrator and silk-screen printing production lines, wherein the silk-screen printing main engine of each silk-screen printing production line in a workshop is respectively connected to the concentrator through a cable; the monitoring main engines are connected to the concentrator through cables; and all silk-screen printing main engines and the monitoring main engine are connected into a local area network through the concentrator.
Description
Technical field
The present invention relates to solar module manufacturing technology field, be specially a kind of serigraphy online monitoring system of solar panel.
Background technology
The every bar line of current solar energy screen printing apparatus is definitely independent, and the adjustment of software and parameter is adjusted by platform by the operator of production line and technical staff, and supervisor checks by platform, supervise.But in actual production process, because personnel ability is uneven, often there is parameter and software error, cause mechanical disorder normally to use in the reasons such as equipment fault, specialities demand.Such as parameter decimal point point wrong position, chronomere's mistake in etc. all will cause long-time mechanical disorder, and above situation has a strong impact on utilization rate of equipment and installations and product quality and yield.
Summary of the invention
For the problems referred to above, the invention provides a kind of serigraphy online monitoring system of solar panel, under the All hosts of its serigraphy is all connected to unified industry control network, be convenient to the supervision management and control of software and parameter, Timeliness coverage optimum configurations mistake and abnormal adjustment, can recover rapidly for the more incidental software issue of serigraphy, reduce fault rate, improve utilization rate of equipment and installations.
A kind of serigraphy online monitoring system of solar panel, it is characterized in that: it comprises monitoring host computer, hub, serigraphy production line, described monitoring host computer is the core of whole monitoring system, it is for collecting the data of all serigraphy main frames, store, analyze, and provide analytical statement, the data that operating personnel can collect according to this main frame and the form provided, analyze the operation conditions of serigraphy production line, correct in time as noted abnormalities, the parameter of stable product line is generalized to other line bodies;
Described serigraphy production line is the main equipment that solar battery sheet is produced, the printing of cell piece front electrode and back surface field and electrode, oven dry and test process are mainly used in, be the action executing layer of whole system, serigraphy production line described in every bar is equipped with a serigraphy main frame;
Described serigraphy main frame is the control section of every bar serigraphy production line, control for the program editing of serigraphy production line, storage, board, employee's operation interface, all programs of separate unit serigraphy production line, software, technique and hardware parameter are all stored in inside this main frame, and the real-time monitoring data in production process also all can generate text and store inside machine;
In workshop, the serigraphy main frame of every bar serigraphy production line is connected to described hub respectively by netting twine, described monitoring host computer connects described hub by netting twine, is connected to become a LAN between all serigraphy main frames and monitoring host computer by hub.
It is further characterized in that: every platform serigraphy main frame exist can unique identification physical address and be numbered;
Running parameter, the director data of all process steps of every bar serigraphy production line are connected to described serigraphy main frame by internal data conveyer line, and described serigraphy main frame is responsible for dividing to all process steps simultaneously and is sent instructions and corresponding duty parameter;
The quantity of described monitoring host computer sets as required, and any monitoring host computer is when carrying out parameter modification and arranging to any serigraphy main frame, remaining monitoring host computer can not carry out parameter modification to any serigraphy main frame;
Described hub also can be connected to monitoring host computer by the connected mode of WIFI, eliminates the process of arranging netting twine, makes the more convenient setting of whole system.
The installation steps of this system are as follows:
A upgrades the software and hardware of serigraphy main frame of every bar serigraphy production line, comprises network interface card, drive software, data acquisition, transmission bitcom;
B connect serigraphy all process steps network connect, comprise netting twine connect, hub arrange;
C sets up monitoring host computer, sets up network and the data cube computation of monitoring host computer and every platform serigraphy main frame;
D researches and develops main frame supervisor software, sets up the data summarization to every platform serigraphy main frame and management function, completes the functions such as real-time monitoring, warning, adjustment;
E is according to field management and technical need Persisting exploitation;
The upgrading of f anti-virus software and operation rank planning management and control.
After adopting technique scheme, under the All hosts of serigraphy is all connected to unified industry control network, be convenient to the supervision management and control of software and parameter, Timeliness coverage optimum configurations mistake and abnormal adjustment, can recover rapidly for the more incidental software issue of serigraphy, reduce fault rate, improve utilization rate of equipment and installations; This system artificially or can carry out the backup of systems soft ware and parameter automatically simultaneously, is convenient to Processes and apparatus personnel to the management of machine parameter and recovery; For the machine parameter after gathering, can compare and analyze, according to variation tendency and the difference of parameter, authentication equipment and various frock difference, optimized device and frock, improve technological ability, finally improves capacity of equipment and product quality.
Accompanying drawing explanation
Fig. 1 is structural representation sketch of the present invention;
Title in figure corresponding to sequence number is as follows:
Monitoring host computer 1, hub 2, serigraphy production line 3, serigraphy main frame 4, netting twine 5.
Detailed description of the invention
A kind of serigraphy online monitoring system of solar panel, see Fig. 1: it comprises monitoring host computer 1, hub 2, serigraphy production line 3, monitoring host computer 1 is the core of whole monitoring system, it is for collecting the data of all serigraphy main frames, store, analyze, and provide analytical statement, the data that operating personnel can collect according to this main frame and the form provided, analyze the operation conditions of serigraphy production line, correct in time as noted abnormalities, the parameter of stable product line is generalized to other line bodies;
Serigraphy production line 3 is main equipments that solar battery sheet is produced, the printing of cell piece front electrode and back surface field and electrode, oven dry and test process are mainly used in, be the action executing layer of whole system, every bar serigraphy production line 3 is equipped with a serigraphy main frame 4;
Serigraphy main frame 4 is control sections of every bar serigraphy production line 3, control for the program editing of serigraphy production line 3, storage, board, employee's operation interface, all programs of separate unit serigraphy production line, software, technique and hardware parameter are all stored in inside this main frame, and the real-time monitoring data in production process also all can generate text and store inside machine;
In workshop, the serigraphy main frame 4 of every bar serigraphy production line 3 is connected to hub 2 respectively by netting twine 5, monitoring host computer 1, by netting twine 5 connecting hub 2, is connected to become a LAN by hub 2 between all serigraphy main frames 4 and monitoring host computer 1.Netting twine 5 is connected for the hardware circuit between monitoring host computer 1 with serigraphy main frame 4, is convenient to data transmission.
Every platform serigraphy main frame 4 exist can unique identification physical address and be numbered, this operation the system when reality uses can be determined fast which bar produces line and there is mechanical breakdown, then can manual repair, the efficiency of raising system works;
Running parameter, the director data of all process steps of every bar serigraphy production line 3 are connected to serigraphy main frame 4 by internal data conveyer line, and serigraphy main frame 4 is responsible for dividing to all process steps simultaneously and is sent instructions and corresponding duty parameter;
The quantity of monitoring host computer 1 sets as required, and any monitoring host computer 1 is when carrying out parameter modification and arranging to any serigraphy main frame 4, remaining monitoring host computer 1 can not carry out parameter modification to any serigraphy main frame 4;
Hub 2 also can be connected to monitoring host computer 1 by the connected mode of WIFI, eliminates the process of arranging netting twine, makes the more convenient setting of whole system.
The installation and adjustment step of this system is as follows:
A upgrades the software and hardware of serigraphy main frame of every bar serigraphy production line, comprises network interface card, drive software, data acquisition, transmission bitcom;
B connect serigraphy all process steps network connect, comprise netting twine connect, hub arrange;
C sets up monitoring host computer, sets up network and the data cube computation of monitoring host computer and every platform serigraphy main frame;
D researches and develops main frame supervisor software, sets up the data summarization to every platform serigraphy main frame and management function, completes the functions such as real-time monitoring, warning, adjustment;
E is according to field management and technical need Persisting exploitation;
The upgrading of f anti-virus software and operation rank planning management and control.
Above specific embodiments of the invention have been described in detail, but content being only the preferred embodiment of the invention, the practical range for limiting the invention can not being considered to.All equalizations done according to the invention application range change and improve, and all should still belong within patent covering scope of the present invention.
Claims (5)
1. the serigraphy online monitoring system of a solar panel, it is characterized in that: it comprises monitoring host computer, hub, serigraphy production line, described monitoring host computer is the core of whole monitoring system, it is for collecting the data of all serigraphy main frames, store, analyze, and provide analytical statement, the data that operating personnel can collect according to this main frame and the form provided, analyze the operation conditions of serigraphy production line, correct in time as noted abnormalities, the parameter of stable product line is generalized to other line bodies;
Described serigraphy production line is the main equipment that solar battery sheet is produced, the printing of cell piece front electrode and back surface field and electrode, oven dry and test process are mainly used in, be the action executing layer of whole system, serigraphy production line described in every bar is equipped with a serigraphy main frame;
Described serigraphy main frame is the control section of every bar serigraphy production line, control for the program editing of serigraphy production line, storage, board, employee's operation interface, all programs of separate unit serigraphy production line, software, technique and hardware parameter are all stored in inside this main frame, and the real-time monitoring data in production process also all can generate text and store inside machine;
In workshop, the serigraphy main frame of every bar serigraphy production line is connected to described hub respectively by netting twine, described monitoring host computer connects described hub by netting twine, is connected to become a LAN between all serigraphy main frames and monitoring host computer by hub.
2. the serigraphy online monitoring system of a kind of solar panel as claimed in claim 1, is characterized in that: every platform serigraphy main frame exist can unique identification physical address and be numbered.
3. the serigraphy online monitoring system of a kind of solar panel as claimed in claim 1, it is characterized in that: running parameter, the director data of all process steps of every bar serigraphy production line are connected to described serigraphy main frame by internal data conveyer line, described serigraphy main frame is responsible for dividing to all process steps simultaneously and is sent instructions and corresponding duty parameter.
4. the serigraphy online monitoring system of a kind of solar panel as claimed in claim 1, it is characterized in that: the quantity of described monitoring host computer sets as required, any monitoring host computer is when carrying out parameter modification and arranging to any serigraphy main frame, remaining monitoring host computer can not carry out parameter modification to any serigraphy main frame.
5. the serigraphy online monitoring system of a kind of solar panel as claimed in claim 1, is characterized in that: described hub is connected to monitoring host computer by the connected mode of WIFI.
Priority Applications (1)
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CN201510917878.6A CN105346244A (en) | 2015-12-11 | 2015-12-11 | Silk-screen printing online monitoring system for solar cell panel |
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CN201510917878.6A CN105346244A (en) | 2015-12-11 | 2015-12-11 | Silk-screen printing online monitoring system for solar cell panel |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN108733908A (en) * | 2018-05-16 | 2018-11-02 | 苏州迈为科技股份有限公司 | Web plate Life Cycle Analysis and printing method for early warning based on it |
CN109326539A (en) * | 2018-09-18 | 2019-02-12 | 江苏中宇光伏科技有限公司 | Solar cell production real time monitoring digital display circuit |
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CN102262401A (en) * | 2010-05-31 | 2011-11-30 | 北京德尔福万源发动机管理系统有限公司 | Industrial production line monitoring system |
CN103135527A (en) * | 2013-01-25 | 2013-06-05 | 上海飞为自动化系统有限公司 | Production monitoring system of manufacturing plant of printed circuit board (PCB) or liquid crystal display (LCD) or solar cell |
WO2012164233A3 (en) * | 2010-04-06 | 2014-04-17 | Dtg International Gmbh | Screen printing machine and method |
CN104460596A (en) * | 2014-11-03 | 2015-03-25 | 叶校然 | PCB enterprise equipment monitoring system |
CN104684270A (en) * | 2013-11-27 | 2015-06-03 | 三星泰科威株式会社 | System for monitoring and estimating disorder of SMT device and method of operating same |
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Patent Citations (6)
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CN101604159A (en) * | 2008-06-12 | 2009-12-16 | 联准科技股份有限公司 | The real-time monitoring system of production equipment and environmental aspect |
WO2012164233A3 (en) * | 2010-04-06 | 2014-04-17 | Dtg International Gmbh | Screen printing machine and method |
CN102262401A (en) * | 2010-05-31 | 2011-11-30 | 北京德尔福万源发动机管理系统有限公司 | Industrial production line monitoring system |
CN103135527A (en) * | 2013-01-25 | 2013-06-05 | 上海飞为自动化系统有限公司 | Production monitoring system of manufacturing plant of printed circuit board (PCB) or liquid crystal display (LCD) or solar cell |
CN104684270A (en) * | 2013-11-27 | 2015-06-03 | 三星泰科威株式会社 | System for monitoring and estimating disorder of SMT device and method of operating same |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN108733908A (en) * | 2018-05-16 | 2018-11-02 | 苏州迈为科技股份有限公司 | Web plate Life Cycle Analysis and printing method for early warning based on it |
CN108733908B (en) * | 2018-05-16 | 2022-06-14 | 苏州迈为科技股份有限公司 | Screen life cycle analysis method and printing early warning method based on same |
CN109326539A (en) * | 2018-09-18 | 2019-02-12 | 江苏中宇光伏科技有限公司 | Solar cell production real time monitoring digital display circuit |
CN109326539B (en) * | 2018-09-18 | 2021-07-13 | 江苏华恒新能源有限公司 | Solar cell production real-time monitoring digital system |
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Application publication date: 20160224 |