CN105345353A - Wire threading and clamping mechanism of automatic LED wire welding machine - Google Patents
Wire threading and clamping mechanism of automatic LED wire welding machine Download PDFInfo
- Publication number
- CN105345353A CN105345353A CN201510852507.4A CN201510852507A CN105345353A CN 105345353 A CN105345353 A CN 105345353A CN 201510852507 A CN201510852507 A CN 201510852507A CN 105345353 A CN105345353 A CN 105345353A
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- CN
- China
- Prior art keywords
- ring
- wire
- chopper
- clamping mechanism
- solidus
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0426—Fixtures for other work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/32—Wires
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/36—Electric or electronic devices
- B23K2101/40—Semiconductor devices
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- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Wire Bonding (AREA)
- Pressure Welding/Diffusion-Bonding (AREA)
Abstract
A wire threading and clamping mechanism of an automatic LED wire welding machine comprises wire fixing rings, a wire clamp and a cleaver, wherein each wire fixing ring comprises a fixing handle and a fixing ring; each fixing ring adopts a ring structure composed of two semicircular rings; and the semicircular rings are mounted on the fixing handles through hinge structures respectively, so that the outer end parts of the wire fixing rings can be opened and closed when the semicircular rings rotate around the hinge structures. According to the invention, each fixing ring is composed of two semicircular rings; the fixing rings are opened through the hinge structure so as to simplify a welding wire threading action; the action of threading the fixing rings with a welding wire is changed into a welding wire sleeving action; a wire take-up action is avoided so as to avoid welding flux waste caused by welding wire breakage; and the threading operation is easier to know and master so that the production efficiency is increased.
Description
Technical field
The present invention relates to bonding equipment technical field, particularly relate to the automatic bonding equipment of a kind of LED and wear thread clamping mechanism.
Background technology
Bonding equipment is mainly used in high power device: the lead welding of light emitting diode (LED), laser tube (laser), middle-size and small-size pliotron, integrated circuit and some particular semiconductor device.
And along with the fast development of LED industry, the demand of LED is increasing, and in the manufacturing process of light fixture, manufacturer needs to make a large amount of band wire LED usually, domestic production business is when carrying out band wire LED and making, mostly adopt manually welding or welded by semi-automatic bonding equipment, the welding production efficiency of these two kinds of modes is low, production cost is high, quality is management and control not easily, especially manual welding, be very easy to damage in the huge LED market of demand to technical staff, these welding manners can not meet the demand in market far away, for this reason, full automatic LED bonding equipment arises at the historic moment, but, because the technical requirement of full-automatic LED bonding equipment is quite high, particularly threading technology part, it is the difficulty that numerous domestic LED bonding equipment is not captured always.
The step of existing bonding equipment threading: 1), by bonding wire through two retainer rings; 2), second open wire clamp bonding wire is stepped up; 3), the space tweezers of bonding wire between retainer ring and wire clamp are chosen step up; 4) open wire clamp and bonding wire is pierced into chopper hole; 5) adjust bonding wire appropriate length, wire clamp cuts out clamping bonding wire.The threading operating procedure of existing bonding equipment is comparatively complicated, and threading speed is slow, causes production efficiency low; And bonding wire diameter generally only has tens microns, very tiny, make very easily to cause broken string in threading process, produce the waste of bonding wire material.
Summary of the invention
The object of the invention is to solve that present bonding equipment threading efficiency is low, bonding wire easily breaks and produce the problems such as bonding wire waste of material and propose the automatic bonding equipment of a kind of LED and wear thread clamping mechanism.
For reaching this object, the present invention by the following technical solutions:
The automatic bonding wire of a kind of LED wears thread clamping mechanism, comprise solidus ring, wire clamp and chopper, described solidus ring comprises fixed handle and retainer ring, described retainer ring is the circulus of two semicircular ring compositions, two described semicircular ring are installed on described fixed handle by loose-leaf structure respectively, and described solidus ring outer end can folding when loose-leaf structure rotates to make described semicircular ring.
Preferably, the inner of described semicircular ring is provided with circular arc cutaway.
Preferably, the outer end of two described semicircular ring is provided with the buckle structure cooperatively interacted.
Preferably, described buckle structure comprises the projection of the outer end being arranged on one of them semicircular ring and is arranged on the bayonet socket part with the bayonet socket that described projection can be fastened of outer end of another semicircular ring.
Preferably, described solidus is equipped with two, is respectively the first solidus ring and the second solidus ring;
Described first solidus ring comprises the first retainer ring and the first fixed handle; Described second solidus ring comprises the second retainer ring and the second fixed handle;
Described first retainer ring is installed on one end of the first fixing handle; Described first fixed handle is installed on mount pad; Described second retainer ring is installed on described second fixed handle, and is positioned at the below of described first retainer ring; Described second fixed handle is arranged on wire clamp support; Described wire clamp is installed on described wire clamp support, and is positioned at the below of described second retainer ring; Described chopper is installed on chopper handle, and is positioned at the below of described wire clamp.
Preferably, the other end of the described first fixing handle is provided with installing hole, and is installed on mount pad by installing hole.
Preferably, the front end of described chopper arm is provided with chopper installing hole, and described chopper passes and is installed on described chopper installing hole.
Preferably, the front end of described chopper arm is provided with gap, and described chopper installing hole is divided into two semicircles.
Preferably, described chopper installing hole regulates described gap to install fixing described chopper by screw.
Preferably, described semicircular ring adopts heat-barrier material to be made.
The present invention is by being arranged to retainer ring be made up of two semicircular ring; And retainer ring is opened by loose-leaf structure, simplify the action of bonding wire perforation; Action bonding wire being fastened fixed ring becomes the action of cover bonding wire; Decrease the action of take-up, avoid the waste of choosing the solder that disconnected bonding wire brings; And threading operation is more easily familiar with left-hand seat, improves the efficiency of production.
Accompanying drawing explanation
Fig. 1 is the schematic diagram of the present invention's specific embodiment.
Fig. 2 is the enlarged drawing at the A place of Fig. 1.
Fig. 3 is the structural representation of the present invention first solidus ring when opening.
Fig. 4 is the structural representation of the present invention first retainer ring when closing.
Wherein: the first retainer ring 1, second retainer ring 2, wire clamp 3, chopper 4, the fixing handle 6 of the first fixing handle 5, second, chopper handle 7, arc gap 8, loose-leaf structure 9, mount pad 10, fastener 11, protruding 12, wire clamp support 13, semicircular ring 100, installing hole 101, screw 102.
Detailed description of the invention
Technical scheme of the present invention is further illustrated by detailed description of the invention below in conjunction with accompanying drawing.
Here explanation is needed, accompanying drawing be only illustrate this programme and schematic diagram, not in strict accordance with scale, wherein for illustrating that some technical problem has corresponding size adjusting, and use in this programme " on ", D score, " outward ", the orientation such as " interior " describe, except as expressly stated, only understand a use for convenience of scheme, do not form and the essence of this programme is limited.
As shown in Figure 1, Figure 2 and Figure 3, the automatic bonding wire of a kind of LED wears thread clamping mechanism, comprise solidus ring, wire clamp 3 and chopper 4, it is characterized in that: described solidus ring comprises fixed handle and retainer ring, described retainer ring is the circulus of two semicircular ring compositions, two described semicircular ring 100 are installed on described fixed handle by loose-leaf structure 9 respectively, and described solidus ring outer end can folding when loose-leaf structure 9 rotates to make described semicircular ring 100.
Described retainer ring is the circulus of two semicircular ring compositions, conveniently packs in described retainer ring by bonding wire; Described semicircular ring is installed on fixed handle by loose-leaf structure 9 respectively; Adopting loose-leaf structure 9 to be for the ease of opening retainer ring, like this in threading process, just not needing first to fasten fixed ring, then wearing the through wires hole of described chopper 4, thus decreasing the step of take-up.Above threading clip mechanism only needs, first by the through wires hole of bonding wire through described chopper 4, then bonding wire to be packed into described retainer ring.Concrete operations are, bonding wire first reserves suitable length before the through wires hole wearing described chopper 4; Then after bonding wire being passed the through wires hole of described chopper 4, described wire clamp 3 is closed, clamping bonding wire, then reserved bonding wire is packed into described retainer ring successively, finally close described retainer ring, just complete the process of whole threading, so in whole threading process, simplify the action of bonding wire perforation; Action bonding wire being fastened fixed ring becomes the action of cover bonding wire; Decrease the action of take-up, avoid the waste of choosing the solder that disconnected bonding wire brings; And threading operation is more easily familiar with left-hand seat, improves the efficiency of production.
As shown in Figure 3 and Figure 4, preferably, the inner of described semicircular ring 100 is provided with circular arc cutaway 8.
Described arc gap 8 can prevent interference during two halves annulus open closed, is convenient to open and close, avoids wearing and tearing simultaneously.
As shown in Figure 3 and Figure 4, preferably, the outer end of two described semicircular ring 100 is provided with the buckle structure cooperatively interacted.Buckle structure facilitates the closed of two described semicircular ring 100.
As shown in Figure 3, preferably, described buckle structure comprise the outer end being arranged on one of them semicircular ring 100 projection and be arranged on the having of outer end of another semicircular ring 100 can by the bayonet socket part 11 of described protruding 12 bayonet sockets fastened.
Adopt bayonet socket part 11 and described protruding 12 structures are simple, cost is low; And lock simple, quick, raise the efficiency.
As depicted in figs. 1 and 2, preferably, described solidus is equipped with two, is respectively the first solidus ring and the second solidus ring;
Described first solidus ring comprises the first retainer ring 1 and the first fixed handle 5; Described second solidus ring comprises the second retainer ring 2 and the second fixed handle 6;
Described first retainer ring 1 is installed on one end of the first fixing handle 5; Described first fixed handle 5 is installed on mount pad 10; Described second retainer ring 2 is installed on described second fixed handle 6, and is positioned at the below of described first retainer ring 1; Described second fixed handle 6 is arranged on wire clamp support 13; Described wire clamp 3 is installed on described wire clamp support 13, and is positioned at the below of described second retainer ring 2; Described chopper 4 is installed on chopper handle 7, and is positioned at the below of described wire clamp 3.
The described solidus ring of installation two is set; it has been stable, fixing and the effect of maintenance bonding wire perpendicularity; time due to bonding wire operation; bonding equipment has blowing away of various protective gas high speed; vibration can be brought to bonding wire; affect bonding wire quality, two described solidus rings are set, the vibration of bonding wire can be reduced.In installation process, ensure that two described solidus rings and described chopper hole concentricity are just passable as far as possible.
As shown in Figure 3, preferably, the other end of the described first fixing handle 5 is provided with installing hole 101, and is installed on mount pad 10 by installing hole 101.
Screw or bolt is adopted to be mounted on described mount pad 10 by described installing hole 101 by the described first fixing handle 5, convenient, fast; Cost is low; And facilitate the described first fixing handle 5 adjusting angle arbitrarily.
Preferably, the front end of described chopper arm 7 is provided with chopper installing hole, and described chopper 4 passes and is installed on described chopper installing hole.
By chopper installing hole, described chopper 4 is installed convenient, fast.
Preferably, the front end of described chopper arm 7 is provided with gap, and described chopper installing hole is divided into two semicircles.
As shown in Figure 2, preferably, described chopper installing hole regulates described gap to install fixing described chopper 4 by screw 102.
Arrange the installation that described chopper 4 is convenient in described gap, it is convenient and swift that described screw 102 regulates described gap to install fixing described chopper 4, and cost is low; And it is convenient and swift to change described chopper 4.
Preferably, described semicircular ring 100 adopts heat-barrier material to be made.
Because solidus ring all needs to open when threading, packed into by described bonding wire in retainer ring that described two described semicircular ring 100 form, therefore described semicircular ring 100 adopts heat-barrier material to be made, and avoids operating personnel to scald when operating.
The threading method of thread clamping mechanism worn by the automatic bonding equipment of a kind of LED described above, comprises below its step:
1), described first retainer ring 1 and described second retainer ring 2 are opened;
2), tweezers clamping bonding wire is used, reserved appropriate length;
3), open described wire clamp 3, bonding wire is pierced into the through wires hole of described chopper 4, close described wire clamp 3 and clamp bonding wire;
4), by bonding wire pack into described second retainer ring 2 and described first retainer ring 1 successively, finally close described second retainer ring 2 and described first retainer ring 1.
First bonding wire is pierced into the through wires hole of described chopper 4, then bonding wire is being packed into successively described second retainer ring 2 and described first retainer ring 1, because this reducing the process of take-up, during the take-up avoided, bonding wire is chosen disconnected phenomenon; Save bonding wire to adopt, simultaneously simple to operate, raise the efficiency.
Below know-why of the present invention is described in conjunction with specific embodiments.These describe just in order to explain principle of the present invention, and can not be interpreted as limiting the scope of the invention by any way.Based on explanation herein, those skilled in the art does not need to pay performing creative labour can associate other detailed description of the invention of the present invention, and these modes all will fall within protection scope of the present invention.
Claims (10)
1. the automatic bonding wire of LED wears thread clamping mechanism, comprise solidus ring, wire clamp and chopper, it is characterized in that: described solidus ring comprises fixed handle and retainer ring, described retainer ring is the circulus of two semicircular ring compositions, two described semicircular ring are installed on described fixed handle by loose-leaf structure respectively, and described solidus ring outer end can folding when loose-leaf structure rotates to make described semicircular ring.
2. the automatic bonding wire of a kind of LED according to claim 1 wears thread clamping mechanism, it is characterized in that: the inner of described semicircular ring is provided with circular arc cutaway.
3. the automatic bonding wire of a kind of LED according to claim 1 wears thread clamping mechanism, it is characterized in that: the outer end of two described semicircular ring is provided with the buckle structure cooperatively interacted.
4. the automatic bonding wire of a kind of LED according to claim 3 wears thread clamping mechanism, it is characterized in that: described buckle structure comprises the projection of the outer end being arranged on one of them semicircular ring and is arranged on the bayonet socket part with the bayonet socket that described projection can be fastened of outer end of another semicircular ring.
5. the automatic bonding wire of a kind of LED according to claim 1 wears thread clamping mechanism, it is characterized in that: described solidus is equipped with two, is respectively the first solidus ring and the second solidus ring;
Described first solidus ring comprises the first retainer ring and the first fixed handle; Described second solidus ring comprises the second retainer ring and the second fixed handle;
Described first retainer ring is installed on one end of the first fixing handle; Described first fixed handle is installed on mount pad; Described second retainer ring is installed on described second fixed handle, and is positioned at the below of described first retainer ring; Described second fixed handle is arranged on wire clamp support; Described wire clamp is installed on described wire clamp support, and is positioned at the below of described second retainer ring; Described chopper is installed on chopper handle, and is positioned at the below of described wire clamp.
6. thread clamping mechanism worn by the automatic bonding equipment of a kind of LED according to claim 5, it is characterized in that: the other end of the described first fixing handle is provided with installing hole, and is installed on mount pad by installing hole.
7. thread clamping mechanism worn by the automatic bonding equipment of a kind of LED according to claim 5, it is characterized in that: the front end of described chopper arm is provided with chopper installing hole, and described chopper passes and is installed on described chopper installing hole.
8. thread clamping mechanism worn by the automatic bonding equipment of a kind of LED according to claim 7, it is characterized in that: the front end of described chopper arm is provided with gap, and described chopper installing hole is divided into two semicircles.
9. thread clamping mechanism worn by the automatic bonding equipment of a kind of LED according to claim 8, it is characterized in that: described chopper installing hole regulates described gap to install fixing described chopper by screw.
10. thread clamping mechanism worn by the automatic bonding equipment of a kind of LED according to claim 1, it is characterized in that: described semicircular ring adopts heat-barrier material to be made.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510852507.4A CN105345353B (en) | 2015-11-27 | 2015-11-27 | A kind of automatic bonding equipment of LED wears thread clamping mechanism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510852507.4A CN105345353B (en) | 2015-11-27 | 2015-11-27 | A kind of automatic bonding equipment of LED wears thread clamping mechanism |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105345353A true CN105345353A (en) | 2016-02-24 |
| CN105345353B CN105345353B (en) | 2017-04-05 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510852507.4A Active CN105345353B (en) | 2015-11-27 | 2015-11-27 | A kind of automatic bonding equipment of LED wears thread clamping mechanism |
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| Country | Link |
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| CN (1) | CN105345353B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109556087A (en) * | 2017-09-26 | 2019-04-02 | 天津梦祥原科技有限公司 | A kind of LED chip assembling clamping and fixing device |
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| US20020043550A1 (en) * | 2000-10-12 | 2002-04-18 | Nec Corporation | Wire bonding apparatus and discharge method thereof |
| CA2392460A1 (en) * | 2001-07-06 | 2003-01-06 | Shigeru Sato | Resonator for ultrasonic wire bonding |
| US20050279805A1 (en) * | 2004-06-16 | 2005-12-22 | Asm Technology Singapore Pte Ltd | Bondhead for wire bonding apparatus |
| CN201112573Y (en) * | 2007-06-24 | 2008-09-10 | 郑荣凤 | Push type electric wire connection clamp |
| CN101472700A (en) * | 2006-06-14 | 2009-07-01 | 欧瑞康封装设备有限公司，施泰因豪森 | Apparatus for feeding a wire in a wire bonder, comprising a plurality of channels subjected to compressed air and lying on the arc of a circle |
| US20090200357A1 (en) * | 2008-02-12 | 2009-08-13 | Sung-Soo Lee | Wire clamp and wire bonding apparatus having the same |
| CN104638391A (en) * | 2014-12-25 | 2015-05-20 | 哈尔滨朗昇电气股份有限公司 | Dual-wing power line clamp and line clamping method |
| CN204366326U (en) * | 2014-12-30 | 2015-06-03 | 海太半导体（无锡）有限公司 | A kind of bonding equipment two-wire folder |
| CN205129257U (en) * | 2015-11-27 | 2016-04-06 | 广东工业大学 | Yarn trapper is worn to automatic bonding wire machine of LED |
-
2015
- 2015-11-27 CN CN201510852507.4A patent/CN105345353B/en active Active
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1360630A (en) * | 1970-08-18 | 1974-07-17 | Peyrot J P | Self-centering clamp for buttwelding tubes |
| US20020043550A1 (en) * | 2000-10-12 | 2002-04-18 | Nec Corporation | Wire bonding apparatus and discharge method thereof |
| CA2392460A1 (en) * | 2001-07-06 | 2003-01-06 | Shigeru Sato | Resonator for ultrasonic wire bonding |
| US20050279805A1 (en) * | 2004-06-16 | 2005-12-22 | Asm Technology Singapore Pte Ltd | Bondhead for wire bonding apparatus |
| CN101472700A (en) * | 2006-06-14 | 2009-07-01 | 欧瑞康封装设备有限公司，施泰因豪森 | Apparatus for feeding a wire in a wire bonder, comprising a plurality of channels subjected to compressed air and lying on the arc of a circle |
| CN201112573Y (en) * | 2007-06-24 | 2008-09-10 | 郑荣凤 | Push type electric wire connection clamp |
| US20090200357A1 (en) * | 2008-02-12 | 2009-08-13 | Sung-Soo Lee | Wire clamp and wire bonding apparatus having the same |
| CN104638391A (en) * | 2014-12-25 | 2015-05-20 | 哈尔滨朗昇电气股份有限公司 | Dual-wing power line clamp and line clamping method |
| CN204366326U (en) * | 2014-12-30 | 2015-06-03 | 海太半导体（无锡）有限公司 | A kind of bonding equipment two-wire folder |
| CN205129257U (en) * | 2015-11-27 | 2016-04-06 | 广东工业大学 | Yarn trapper is worn to automatic bonding wire machine of LED |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109556087A (en) * | 2017-09-26 | 2019-04-02 | 天津梦祥原科技有限公司 | A kind of LED chip assembling clamping and fixing device |
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| Publication number | Publication date |
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| CN105345353B (en) | 2017-04-05 |
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