Summary of the invention
The object of the invention is for the deficiency existing for prior art and provides a kind of technical scheme being applied to the weft accumulator of water jet looms, by increasing the design of feed carrier, significantly improve the operating efficiency of weft accumulator, the deviation due to angle is avoided to cause weft yarn to occur crack conditions, reduce cost, simultaneously by the design of tension-adjusting gear, can not damage the linear of weft yarn while adjustment Tensity size, use also simply convenient, improve the quality of product, reduce cost, improve comprehensive utilization ratio.
In order to solve the problems of the technologies described above, the present invention adopts following technical scheme:
A kind of weft accumulator being applied to water jet looms, weft accumulator comprises protective cover, weft accumulator body, feed carrier and tension-adjusting gear, weft accumulator body comprises motor, electric motor protecting shell, around yarn dish and yarn storage drum, it is characterized in that: weft accumulator body, feed carrier and tension-adjusting gear are all positioned at the inside of protective cover, feed carrier is positioned at the left side of weft accumulator body, feed carrier is connected with weft accumulator body by pressure pin, feed carrier comprises base plate, first yarn guiding wheel, second yarn guiding wheel and holder yarn feeding device, base plate is provided with guide rail, the axis of the first yarn guiding wheel is mutually vertical with the axis of the second yarn guiding wheel, first yarn guiding wheel is positioned on back shaft, first yarn guiding wheel is spacing in guide rail by support, second yarn guiding wheel is connected with base plate by expansion link, holder yarn feeding device comprises telescopic cylinder and throwing of weft fork, telescopic cylinder to be pitched with the throwing of weft by piston rod and is connected, holder is provided with between throwing of weft fork and piston rod, throwing of weft fork is evenly distributed on the end face of fixed head, tension-adjusting gear comprises installing plate, fast pulley, castor and rotary cylinder, fast pulley and castor are provided with around yarn groove, castor is between two fast pulleys, castor is connected with rotary cylinder, because weft accumulator is all placed in workshop when not using, dust impurity etc. in workshop easily enters into the inside of weft accumulator, long-term accumulation, weft accumulator can be caused to occur the faults such as blocking, and the design of protective cover, the weft accumulator shelved can be protected, prevent the impurity in workshop from entering into weft accumulator inside, extend the service life of weft accumulator, simultaneously by the design of protective cover, the impurity such as the soft flocks produced when can work to weft accumulator again focus on, it is avoided directly to be discharged in workshop, not only the environment in impact operation workshop can impact the health of operating personnel again, the design of feed carrier, the angle that weft yarn enters can be adjusted, make the weft yarn of different angles and toughness can adapt to this feed carrier, effectively prevent weft yarn from occurring wear and rupture situation due to differential seat angle, the design of the first yarn guiding wheel and the second yarn guiding wheel position, more realistic design requirement, use more convenient and simple, the design of guide rail, can so that the spacing and movement of support, support can so that the fixing and installation of the first yarn guiding wheel, thus drive moving left and right of the first yarn guiding wheel, the design of expansion link, by the elongation of expansion link and the height adjusting the second yarn guiding wheel can be shortened, moving left and right by support, adjust the distance between the first yarn guiding wheel and the second yarn guiding wheel, again by the Height Adjustment of the second yarn guiding wheel, the angle of weft yarn between two yarn guiding wheels is adjusted, expand the scope of application of feed carrier, the weft yarn that different directions is passed over can adapt to this feed carrier, ask yarn feeding device by moving up and down of telescopic cylinder thus moving up and down of driving the throwing of weft to pitch, it is made to play the effect of a supporting guide to the weft yarn in transmission, prevent weft yarn from occurring due to Action of Gravity Field transmitting angular error, what affect weft accumulator enters yarn speed, it is more convenient to use, the design of tension-adjusting gear, can regulate the tension force of weft yarn, make yarn even tension, reduce the impact on weft yarn, weft yarn is avoided to occur the phenomenons such as bifurcated, good guiding function can be played to weft yarn by two fast pulleys, around the design of yarn groove, can so that the winding of weft yarn, effectively prevent weft yarn from course of conveying, departing from fast pulley and castor, affect the use of tension-adjusting gear, rotary cylinder drives the rotation of castor by rotating shaft, thus the regulation and control realized weft tension, improve end product quality and production efficiency.
Further; the upper end of electric motor protecting shell is provided with and regulates button and power supply indicator; regulate button to comprise speed and regulate button and power control button; regulate the design of button and power supply indicator; not only make the operation of weft accumulator more convenient and simple; and improve security performance, what Negotiation speed regulated button can control weft accumulator enters yarn speed, can be controlled the opening and closing of weft accumulator by power control button.
Further, the top of yarn storage drum is provided with induction installation, induction installation is fixed on electric motor protecting shell, induction installation comprises yarn break sensor and yarn storage sensor, the design of induction installation, more science is convenient can to make the work of weft accumulator, prevent from artificially observing the error and loss that cause, by the design of yarn break sensor, operating personnel can be reminded timely when fracture appears in weft yarn, the design of yarn storage sensor, the yarn storage amount of weft accumulator can be responded to, to remind operating personnel to carry out the supply of weft yarn in time when weft yarn is not enough, weft accumulator can be worked on.
Further, the surface of motor is provided with fin, and the inside of motor is provided with radiator fan, and radiator fan is fixedly connected with motor housing by connecting rod, the design of fin, improve the area of dissipation of motor housing, accelerate the rate of heat dispation of motor, the design of radiator fan, the speed of motor interior air current flow can be accelerated, make the radiating rate of motor faster, extend the service life of motor, reduce maintenance cost.
Further, base plate is provided with through hole, the diameter of through hole and the diameter of pressure pin match, and pressure pin is connected with base plate by hold-down nut, the design of through hole, can so that the connection of feed carrier and pressure pin, then by the design of hold-down nut, improve the tight performance of junction, make the use more safe ready of weft accumulator.
Further, the below of pressure pin is provided with supporting plate, and the right-hand member of supporting plate is connected with weft accumulator body, by the design of supporting plate, can make the installation of feed carrier and fixing more convenient, also be convenient to maintenance and the replacing in later stage.
Further, support is provided with cell body, back shaft is provided with between adjacent two supports, back shaft is fixed in cell body by hold-down nut, the design of cell body, can so that fixing between the first yarn guiding wheel and support, the design of hold-down nut, make the connection between back shaft and support more solid and reliable, prevent from loosening phenomenon in use occurs.
Further, the left side of protective cover is provided with yarn inlet, the right side of protective cover is provided with yarn outlet; by the design of yarn inlet and yarn outlet; make the design of protective cover more reasonable, protective cover, while playing a protective role to weft accumulator, can not affect again the work of weft accumulator.
Further; rotary cylinder is connected with installing plate by fixed head; installing plate is connected with electric motor protecting shell; the design of fixed head; can so that the fixing and installation of rotary cylinder; more stability and safety when rotary cylinder is worked, installing plate can, so that the connection of tension-adjusting gear and electric motor protecting shell, use more convenient and simple.
Further, the inside of protective cover is provided with two illuminating lamps and a camera, camera is between two illuminating lamps, the design of illuminating lamp can make the light in protective cover better, more be conducive to the use of camera, the working condition of image to weft accumulator that operating personnel can be sent by camera is monitored, to pinpoint the problems timely and to deal with problems, reduces loss.
The present invention, owing to have employed technique scheme, has following beneficial effect:
1, because weft accumulator is all placed in workshop when not using, dust impurity etc. in workshop easily enters into the inside of weft accumulator, long-term accumulation, weft accumulator can be caused to occur the faults such as blocking, and the design of protective cover, the weft accumulator shelved can be protected, prevent the impurity in workshop from entering into weft accumulator inside, extend the service life of weft accumulator, simultaneously by the design of protective cover, the impurity such as the soft flocks produced when can work to weft accumulator again focus on, it is avoided directly to be discharged in workshop, not only the environment in impact operation workshop can impact the health of operating personnel again,
2, the design of feed carrier, the angle that weft yarn enters can be adjusted, make the weft yarn of different angles and toughness can adapt to this feed carrier, effectively prevent weft yarn from occurring wear and rupture situation due to differential seat angle, the design of the first yarn guiding wheel and the second yarn guiding wheel position, more realistic design requirement, use more convenient and simple, the design of guide rail, can so that the spacing and movement of support, support can so that the fixing and installation of the first yarn guiding wheel, thus drive moving left and right of the first yarn guiding wheel, the design of expansion link, by the elongation of expansion link and the height adjusting the second yarn guiding wheel can be shortened, moving left and right by support, adjust the distance between the first yarn guiding wheel and the second yarn guiding wheel, again by the Height Adjustment of the second yarn guiding wheel, the angle of weft yarn between two yarn guiding wheels is adjusted, expand the scope of application of feed carrier, the weft yarn that different directions is passed over can adapt to this feed carrier,
3, ask yarn feeding device by moving up and down of telescopic cylinder thus moving up and down of driving the throwing of weft to pitch, it is made to play the effect of a supporting guide to the weft yarn in transmission, prevent weft yarn from occurring due to Action of Gravity Field transmitting angular error, what affect weft accumulator enters yarn speed, and it is more convenient to use;
4, the design of tension-adjusting gear, can regulate the tension force of weft yarn, make yarn even tension, reduce the impact on weft yarn, weft yarn is avoided to occur the phenomenons such as bifurcated, good guiding function can be played to weft yarn by two fast pulleys, around the design of yarn groove, can so that the winding of weft yarn, effectively prevent weft yarn from course of conveying, departing from fast pulley and castor, affect the use of tension-adjusting gear, rotary cylinder drives the rotation of castor by rotating shaft, thus the regulation and control realized weft tension, improve end product quality and production efficiency.
Structure of the present invention is simple, practical, by the design of protective cover, can effectively prevent the dust impurity etc. in workshop from dropping to weft accumulator surface, affect the work of weft accumulator, the soft flocks etc. produced in weft accumulator work can be focused on again simultaneously, protect ecological environment, the design of feed carrier and tension-adjusting gear, efficiency and the stationary performance of weft yarn transmission can be improved, effectively prevent weft yarn from occurring crack conditions owing to transmitting the problem of angle and tension value, improve quality and the economic benefit of finished product, it is also more convenient to use, and extend the service life of weft accumulator, reduce energy consumption, improve comprehensive utilization ratio.
Detailed description of the invention
As shown in Figures 1 to 5, the weft accumulator of water jet looms is applied to for the present invention is a kind of, comprise protective cover 1, weft accumulator body, feed carrier 2 and tension-adjusting gear 3, weft accumulator body comprises motor 4, electric motor protecting shell 5, around yarn dish 6 and yarn storage drum 7, the surface of motor 4 is provided with fin 31, the inside of motor 4 is provided with radiator fan 30, radiator fan 30 is fixedly connected with motor housing by connecting rod, the design of fin 31, improve the area of dissipation of motor housing, accelerate the rate of heat dispation of motor 4, the design of radiator fan 30, the speed of motor 4 internal gas flow flowing can be accelerated, make the radiating rate of motor 4 faster, extend the service life of motor 4, reduce maintenance cost, the upper end of electric motor protecting shell 5 is provided with and regulates button 26 and power supply indicator 27, regulate button 26 to comprise speed and regulate button and power control button, regulate the design of button 26 and power supply indicator 27, not only make the operation of weft accumulator more convenient and simple, and improve security performance, what Negotiation speed regulated button can control weft accumulator enters yarn speed, the opening and closing of weft accumulator can be controlled by power control button, the top of yarn storage drum 7 is provided with induction installation, induction installation is fixed on electric motor protecting shell 5, induction installation comprises yarn break sensor 28 and yarn storage sensor 29, the design of induction installation, more science is convenient can to make the work of weft accumulator, prevent from artificially observing the error and loss that cause, by the design of yarn break sensor 28, operating personnel can be reminded timely when fracture appears in weft yarn, the design of yarn storage sensor 29, the yarn storage amount of weft accumulator can be responded to, to remind operating personnel to carry out the supply of weft yarn in time when weft yarn is not enough, weft accumulator can be worked on.
The left side of protective cover 1 is provided with yarn inlet, the right side of protective cover 1 is provided with yarn outlet, by the design of yarn inlet and yarn outlet, make the design of protective cover 1 more reasonable, protective cover 1 is while playing a protective role to weft accumulator, the work of weft accumulator can not be affected again, the inside of protective cover 1 is provided with two illuminating lamps 35 and a camera 36, camera 36 is between two illuminating lamps 35, the design of illuminating lamp 35 can make the light in protective cover 1 better, more be conducive to the use of camera 36, the working condition of image to weft accumulator that operating personnel can be sent by camera 36 is monitored, to pinpoint the problems timely and to deal with problems, reduce loss, weft accumulator body, feed carrier 2 and tension-adjusting gear 3 are all positioned at the inside of protective cover 1, because weft accumulator is all placed in workshop when not using, dust impurity etc. in workshop easily enters into the inside of weft accumulator, long-term accumulation, weft accumulator can be caused to occur the faults such as blocking, and the design of protective cover 1, the weft accumulator shelved can be protected, prevent the impurity in workshop from entering into weft accumulator inside, extend the service life of weft accumulator, simultaneously by the design of protective cover 1, the impurity such as the soft flocks produced when can work to weft accumulator again focus on, it is avoided directly to be discharged in workshop, not only the environment in impact operation workshop can impact the health of operating personnel again.
Feed carrier 2 is positioned at the left side of weft accumulator body, feed carrier 2 is connected with weft accumulator body by pressure pin 8, the below of pressure pin 8 is provided with supporting plate 37, the right-hand member of supporting plate 37 is connected with weft accumulator body, by the design of supporting plate 37, the installation of feed carrier 2 and fixing more convenient can be made, also maintenance and the replacing in later stage is convenient to, feed carrier 2 comprises base plate 9, first yarn guiding wheel 10, second yarn guiding wheel 11 and holder yarn feeding device 12, base plate 9 is provided with through hole 32, the diameter of through hole 32 and the diameter of pressure pin 8 match, and pressure pin 8 is connected with base plate 9 by hold-down nut 33, the design of through hole 32, can so that the connection of feed carrier 2 and pressure pin 8, again by the design of hold-down nut 33, improve the tight performance of junction, make the use more safe ready of weft accumulator, base plate 9 is provided with guide rail 13, the axis of the first yarn guiding wheel 10 is mutually vertical with the axis of the second yarn guiding wheel 11, first yarn guiding wheel 10 is positioned on back shaft 14, first yarn guiding wheel 10 is spacing in guide rail 13 by support 15, support 15 is provided with cell body, back shaft 14 is provided with between adjacent two supports 15, back shaft 14 is fixed in cell body by hold-down nut 33, the design of cell body, can so that fixing between the first yarn guiding wheel 10 and support 15, the design of hold-down nut 33, make the connection between back shaft 14 and support 15 more solid and reliable, prevent from loosening phenomenon in use occurs, second yarn guiding wheel 11 is connected with base plate 9 by expansion link 16, the design of feed carrier 2, the angle that weft yarn enters can be adjusted, make the weft yarn of different angles and toughness can adapt to this feed carrier 2, effectively prevent weft yarn from occurring wear and rupture situation due to differential seat angle, the design of the first yarn guiding wheel 10 and the second yarn guiding wheel 11 position, more realistic design requirement, use more convenient and simple, the design of guide rail 13, can so that the spacing and movement of support 15, support 15 can so that the fixing and installation of the first yarn guiding wheel 10, thus drive moving left and right of the first yarn guiding wheel 10, the design of expansion link 16, by the elongation of expansion link 16 and the height adjusting the second yarn guiding wheel 11 can be shortened, by moving left and right of support 15, adjust the distance between the first yarn guiding wheel 10 and the second yarn guiding wheel 11, again by the Height Adjustment of the second yarn guiding wheel 11, the angle of weft yarn between two yarn guiding wheels is adjusted, expand the scope of application of feed carrier 2, the weft yarn that different directions is passed over can adapt to this feed carrier 2.
Holder yarn feeding device 12 comprises telescopic cylinder 17 and throwing of weft fork 18, telescopic cylinder 17 is pitched 18 by piston rod 19 and the throwing of weft and is connected, holder 20 is provided with between throwing of weft fork 18 and piston rod 19, throwing of weft fork 18 is evenly distributed on the end face of fixed head 34, holder yarn feeding device 12 moving up and down thus driving moving up and down of throwing of weft fork 18 by telescopic cylinder 17, it is made to play the effect of a supporting guide to the weft yarn in transmission, prevent weft yarn from occurring due to Action of Gravity Field transmitting angular error, what affect weft accumulator enters yarn speed, and it is more convenient to use.
Tension-adjusting gear 3 comprises installing plate 21, fast pulley 22, castor 23 and rotary cylinder 24, fast pulley 22 and castor 23 are provided with around yarn groove 25, castor 23 is between two fast pulleys 22, castor 23 is connected with rotary cylinder 24, rotary cylinder 24 is connected with installing plate 21 by fixed head 34, installing plate 21 is connected with electric motor protecting shell 5, the design of fixed head 34, can so that the fixing and installation of rotary cylinder 24, more stability and safety when rotary cylinder 24 is worked, installing plate 21 can so that the connection of tension-adjusting gear 3 and electric motor protecting shell 5, use more convenient and simple, the design of tension-adjusting gear 3, can regulate the tension force of weft yarn, make yarn even tension, reduce the impact on weft yarn, weft yarn is avoided to occur the phenomenons such as bifurcated, good guiding function can be played to weft yarn by two fast pulleys 22, around the design of yarn groove 25, can so that the winding of weft yarn, effectively prevent weft yarn from course of conveying, departing from fast pulley 22 and castor 23, affect the use of tension-adjusting gear 3, rotary cylinder 24 drives the rotation of castor 23 by rotating shaft, thus the regulation and control realized weft tension, improve end product quality and production efficiency.
These are only specific embodiments of the invention, but technical characteristic of the present invention is not limited thereto.Any based on the present invention, for realizing substantially identical technique effect, done ground simple change, equivalent replacement or modification etc., be all covered by among protection scope of the present invention.