CN105331012A - PVC profile produced by taking phosphogypsum as filler - Google Patents
PVC profile produced by taking phosphogypsum as filler Download PDFInfo
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- CN105331012A CN105331012A CN201510846237.6A CN201510846237A CN105331012A CN 105331012 A CN105331012 A CN 105331012A CN 201510846237 A CN201510846237 A CN 201510846237A CN 105331012 A CN105331012 A CN 105331012A
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Abstract
The invention discloses a PVC profile produced by taking phosphogypsum as filler. The PVC profile is prepared from the following raw materials in parts by weight: 130-150 parts of PVC (polyvinyl chloride) resin, 6-12 parts of stabilizer, 0.6-1 part of lubricant, 1-5 parts of fire retardant, 30-36 parts of filler and 0.3-0.7 part of coloring agent. According to the PVC profile produced by taking the phosphogypsum as the filler, the phosphogypsum is screened to reduce the content of impurities; the screened phosphogypsum is calcinated to further remove the impurities and improve the whiteness; the calcinated phosphogypsum is ground to be modified, so that the size distribution is adjusted; the finally processed phosphogypsum is taken as the PVC filler, and then the strength and the hardness of the prepared PVC profile are improved largely; furthermore, the produced PVC profile has the characteristics of aging resistance and corrosion resistance; the production costs of the profile are low, a problem that the phosphogypsum is stacked to cause environment pollution is solved, a purpose of reutilizing the phosphogypsum source is achieved, and the economic benefit is improved.
Description
Technical field
The present invention relates to chemical building material field, be specifically related to a kind of pvc section bar taking phosphogypsum as filler and produce.
Background technology
Phosphogypsum Shi Lin compound fertilizer enterprise with phosphorus ore and sulfuric acid for major industry by product during raw material production phosphoric acid, wet method phosphoric acid manufacture process is all produce extraction slurry by sulfuric acid decomposition ground phosphate rock, then filter obtained phosphoric acid, in the process of filtration washing, produce phosphogypsum waste.
Along with the industry of phosphorus ammonium and the development of high-concentration phosphate compound fertilizers, the quantity discharged of phosphogypsum increases year by year, and the whole world increases phosphogypsum quantity discharged every year newly and reaches 2.8 hundred million tons at present, and about 5,000 ten thousand tons, China, accounts for 20% of world's phosphogypsum annual emissions.A large amount of phosphogypsums is stacked, not only land occupation resource, tremendous economic burden is increased to enterprise, but also certain pollution can be caused to environment, China's phosphogypsum is not applied very well for a long time, and utilization ratio is only 10%, year utilization is only 400-500 ten thousand tons, the emission problem of phosphogypsum has become the important factor of restriction production of phosphate fertilizer, and therefore, the phosphogypsum comprehensive utilization technique developing a kind of practicality has great importance.
The product category that PVC material makes is more, as PVC, PVC profile, PVC board etc.And in the production process of PVC material, its needs add filler, stablizer, lubricant and other additives among raw material; Traditional PVC produces the filler adopted and has related generally to calcium stearate, calcium carbonate etc.
In order to improve the quality of pvc section bar and solve the problem of phosphogypsum resource reutilization, the present inventor is the pvc section bar that filler is produced by researching and proposing a kind of with phosphogypsum.
Summary of the invention
For solving the problems of the technologies described above, the invention provides a kind of pvc section bar taking phosphogypsum as filler and produce.
The present invention is achieved by the following technical programs:
Take phosphogypsum as the pvc section bar that filler is produced, it is made up of following raw material: polyvinyl chloride (PVC) RESINS 130-150 part, stablizer 6-12 part, lubricant 0.6-1 part, fire retardant 1-5 part, filler 30-36 part, tinting material 0.3-0.7 part.
Described pvc section bar is made up of following raw material: polyvinyl chloride (PVC) RESINS 135-145 part, stablizer 8-10 part, lubricant 0.7-0.9 part, fire retardant 2-4 part, filler 32-34 part, tinting material 0.4-0.6 part.
Described pvc section bar is made up of following raw material: polyvinyl chloride (PVC) RESINS 140 parts, stablizer 9 parts, lubricant 0.8 part, fire retardant 3 parts, filler 33 parts, tinting material 0.5 part.
Described filler is after phosphogypsum being crossed respectively 200 orders, 250 orders, 300 object sieves, carry out calcination processing respectively, by the temperature lower calcination 90min of the phosphogypsum of mistake 200 mesh sieves at 300 DEG C, the phosphogypsum crossing 250 mesh sieves is at the temperature lower calcination 90min of 350 DEG C, the phosphogypsum crossing 300 mesh sieves is at the temperature lower calcination 90min of 400 DEG C, put into spherical grinder after finally again being mixed by treated phosphogypsum and grind 60-80min, being milled to surface-area is 290-300m
2/ kg and obtaining.
CaSO in described phosphogypsum
42H
2o content>=92%.
CaSO in described filler
4content>=83%.
The ratio that described stablizer is tribasic lead sulfate, two basic lead sulfites are 1-3:0.7 according to mass ratio mixes.
Described fire retardant Tritolyl Phosphate.
Present invention also offers the above-mentioned preparation method of pvc section bar taking phosphogypsum as filler and produce, the method comprises the following steps:
(1) polyvinyl chloride (PVC) RESINS, stablizer, lubricant, fire retardant, filler, tinting material are dropped in high temperature mixing machine and mixed, mixing temperature is 140 DEG C, then is discharged by mixture after mixing temperature is reduced to 45 DEG C;
(2) material that preparation in step (1) is discharged is sent in twin screw extruder, controlling extrusion screw rod rotating speed is 15r/min, feed-screw rotating speed is 10r/min, the temperature in control machine barrel one district, 2nd district, 3rd district, 4th district is respectively 165 DEG C, 165 DEG C, 163 DEG C, 161 DEG C, and die temperature is 180 DEG C of extruded materials;
(3) after cooling forming.
Beneficial effect of the present invention is: the present invention is by carrying out screening process by phosphogypsum, reduce the content of its impurity, impurity is removed further again by calcining, improve its whiteness to carry out milled processed again and carry out modification, and its size distribution is adjusted, the filler of pvc is it can be used as to make to prepare the lifting that pvc section bar has a matter in hardness and intensity, also have anti-aging simultaneously, corrosion resistant feature, this section bar production cost is low, not only solve the problem that contaminate environment stacked by phosphogypsum, and reach the object of phosphogypsum resource reutilization, improve economic benefit.
Embodiment
Below in conjunction with specific embodiment, technical scheme of the present invention is further described, but described in claimed scope is not limited to.
Embodiment one
Formula: polyvinyl chloride (PVC) RESINS 130 parts, stablizer 6 parts, lubricant 0.6 part, fire retardant 1 part, filler 30 parts, tinting material 0.3 part.
Preparation method:
(1) polyvinyl chloride (PVC) RESINS, stablizer, lubricant, fire retardant, filler, tinting material are dropped in high temperature mixing machine and mixed, mixing temperature is 140 DEG C, then is discharged by mixture after mixing temperature is reduced to 45 DEG C;
(2) material that preparation in step (1) is discharged is sent in twin screw extruder, controlling extrusion screw rod rotating speed is 15r/min, feed-screw rotating speed is 10r/min, the temperature in control machine barrel one district, 2nd district, 3rd district, 4th district is respectively 165 DEG C, 165 DEG C, 163 DEG C, 161 DEG C, and die temperature is 180 DEG C of extruded materials;
(3) after cooling forming.
Embodiment two
Formula: polyvinyl chloride (PVC) RESINS 150 parts, stablizer 12 parts, lubricant 1 part, fire retardant 5 parts, filler 36 parts, tinting material 0.7 part.
Preparation method:
(1) polyvinyl chloride (PVC) RESINS, stablizer, lubricant, fire retardant, filler, tinting material are dropped in high temperature mixing machine and mixed, mixing temperature is 140 DEG C, then is discharged by mixture after mixing temperature is reduced to 45 DEG C;
(2) material that preparation in step (1) is discharged is sent in twin screw extruder, controlling extrusion screw rod rotating speed is 15r/min, feed-screw rotating speed is 10r/min, the temperature in control machine barrel one district, 2nd district, 3rd district, 4th district is respectively 165 DEG C, 165 DEG C, 163 DEG C, 161 DEG C, and die temperature is 180 DEG C of extruded materials;
(3) after cooling forming.
Embodiment three
Formula: polyvinyl chloride (PVC) RESINS 135 parts, stablizer 8 parts, lubricant 0.7 part, fire retardant 2 parts, filler 32 parts, tinting material 0.4 part.
Preparation method:
(1) polyvinyl chloride (PVC) RESINS, stablizer, lubricant, fire retardant, filler, tinting material are dropped in high temperature mixing machine and mixed, mixing temperature is 140 DEG C, then is discharged by mixture after mixing temperature is reduced to 45 DEG C;
(2) material that preparation in step (1) is discharged is sent in twin screw extruder, controlling extrusion screw rod rotating speed is 15r/min, feed-screw rotating speed is 10r/min, the temperature in control machine barrel one district, 2nd district, 3rd district, 4th district is respectively 165 DEG C, 165 DEG C, 163 DEG C, 161 DEG C, and die temperature is 180 DEG C of extruded materials;
(3) after cooling forming.
Embodiment four
Formula: polyvinyl chloride (PVC) RESINS 145 parts, stablizer 10 parts, lubricant 0.9 part, fire retardant 4 parts, filler 34 parts, tinting material 0.6 part.
Preparation method:
(1) polyvinyl chloride (PVC) RESINS, stablizer, lubricant, fire retardant, filler, tinting material are dropped in high temperature mixing machine and mixed, mixing temperature is 140 DEG C, then is discharged by mixture after mixing temperature is reduced to 45 DEG C;
(2) material that preparation in step (1) is discharged is sent in twin screw extruder, controlling extrusion screw rod rotating speed is 15r/min, feed-screw rotating speed is 10r/min, the temperature in control machine barrel one district, 2nd district, 3rd district, 4th district is respectively 165 DEG C, 165 DEG C, 163 DEG C, 161 DEG C, and die temperature is 180 DEG C of extruded materials;
(3) after cooling forming.
Embodiment five
Formula: polyvinyl chloride (PVC) RESINS 140 parts, stablizer 9 parts, lubricant 0.8 part, fire retardant 3 parts, filler 33 parts, tinting material 0.5 part.
Preparation method:
(1) polyvinyl chloride (PVC) RESINS, stablizer, lubricant, fire retardant, filler, tinting material are dropped in high temperature mixing machine and mixed, mixing temperature is 140 DEG C, then is discharged by mixture after mixing temperature is reduced to 45 DEG C;
(2) material that preparation in step (1) is discharged is sent in twin screw extruder, controlling extrusion screw rod rotating speed is 15r/min, feed-screw rotating speed is 10r/min, the temperature in control machine barrel one district, 2nd district, 3rd district, 4th district is respectively 165 DEG C, 165 DEG C, 163 DEG C, 161 DEG C, and die temperature is 180 DEG C of extruded materials;
(3) after cooling forming.
Claims (9)
1. be the pvc section bar that filler is produced with phosphogypsum, it is characterized in that: it is made up of following raw material: polyvinyl chloride (PVC) RESINS 130-150 part, stablizer 6-12 part, lubricant 0.6-1 part, fire retardant 1-5 part, filler 30-36 part, tinting material 0.3-0.7 part.
2. the pvc section bar taking phosphogypsum as filler and produce according to claim 1, is characterized in that: described pvc section bar is made up of following raw material: polyvinyl chloride (PVC) RESINS 135-145 part, stablizer 8-10 part, lubricant 0.7-0.9 part, fire retardant 2-4 part, filler 32-34 part, tinting material 0.4-0.6 part.
3. the pvc section bar taking phosphogypsum as filler and produce according to claim 1, is characterized in that: described pvc section bar is made up of following raw material: polyvinyl chloride (PVC) RESINS 140 parts, stablizer 9 parts, lubricant 0.8 part, fire retardant 3 parts, filler 33 parts, tinting material 0.5 part.
4. according to claim 1-3 arbitrary described take phosphogypsum as the pvc section bar that filler is produced, it is characterized in that: described filler is that phosphogypsum is crossed 200 orders respectively, 250 orders, after 300 object sieves, carry out calcination processing respectively, by the temperature lower calcination 90min of the phosphogypsum of mistake 200 mesh sieves at 300 DEG C, the phosphogypsum crossing 250 mesh sieves is at the temperature lower calcination 90min of 350 DEG C, the phosphogypsum crossing 300 mesh sieves is at the temperature lower calcination 90min of 400 DEG C, put into spherical grinder after finally again being mixed by treated phosphogypsum and grind 60-80min, being milled to surface-area is 290-300m
2/ kg and obtaining.
5. according to claim 4 arbitrary described take phosphogypsum as the pvc section bar that filler is produced, it is characterized in that: CaSO in described phosphogypsum
42H
2o content>=92%.
6. according to claim 1-3 arbitrary described take phosphogypsum as the pvc section bar that filler is produced, it is characterized in that: CaSO in described filler
4content>=83%.
7. according to claim 1-3 arbitrary described take phosphogypsum as the pvc section bar that filler is produced, it is characterized in that: the ratio that described stablizer is tribasic lead sulfate, two basic lead sulfites are 1-3:0.7 according to mass ratio mixes.
8. according to claim 1-3 arbitrary described take phosphogypsum as the pvc section bar that filler is produced, it is characterized in that: described fire retardant Tritolyl Phosphate.
9. as described in as arbitrary in claim 1-3 take phosphogypsum as the preparation method of the pvc section bar that filler is produced, it is characterized in that: the method comprises the following steps:
(1) polyvinyl chloride (PVC) RESINS, stablizer, lubricant, fire retardant, filler, tinting material are dropped in high temperature mixing machine and mixed, mixing temperature is 140 DEG C, then is discharged by mixture after mixing temperature is reduced to 45 DEG C;
(2) material that preparation in step (1) is discharged is sent in twin screw extruder, controlling extrusion screw rod rotating speed is 15r/min, feed-screw rotating speed is 10r/min, the temperature in control machine barrel one district, 2nd district, 3rd district, 4th district is respectively 165 DEG C, 165 DEG C, 163 DEG C, 161 DEG C, and die temperature is 180 DEG C of extruded materials;
(3) after cooling forming.
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CN201510846237.6A CN105331012A (en) | 2015-11-29 | 2015-11-29 | PVC profile produced by taking phosphogypsum as filler |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107805033A (en) * | 2017-11-13 | 2018-03-16 | 蒋艳玲 | A kind of plasterboard and preparation method thereof |
CN112592526A (en) * | 2020-12-14 | 2021-04-02 | 湖北声荣再生资源利用有限公司 | Phosphogypsum-waste plastic composite section bar and preparation method and application thereof |
CN114752160A (en) * | 2022-04-28 | 2022-07-15 | 贵州成丰达电气(集团)有限公司 | Formula of high polymer/phosphogypsum alloy flame-retardant cable bridge and preparation method thereof |
CN116199451A (en) * | 2023-03-08 | 2023-06-02 | 深圳市石能纸业有限公司 | Formula of special stone material for pipeline |
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CN103319762A (en) * | 2013-06-24 | 2013-09-25 | 清华大学 | Method for preparing high filling polyvinyl chloride or polyolefin composite material by employing industrial solid wastes |
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CN104356505A (en) * | 2014-10-17 | 2015-02-18 | 清华大学 | Method for preparing light general plastic composite material by adding bulk industrial solid wastes |
CN104609819A (en) * | 2015-02-02 | 2015-05-13 | 魏春玲 | Wood-plastic plate and preparation method thereof |
CN104725744A (en) * | 2015-03-27 | 2015-06-24 | 中国十七冶集团有限公司 | Wollastonite-reinforced wood-plastic building template and preparation method thereof |
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2015
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Patent Citations (6)
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CN1654412A (en) * | 2004-12-24 | 2005-08-17 | 贵阳顺海钛金镀膜厂 | Section materials produced from phosphogypsum and its preparation method |
CN103319762A (en) * | 2013-06-24 | 2013-09-25 | 清华大学 | Method for preparing high filling polyvinyl chloride or polyolefin composite material by employing industrial solid wastes |
CN103435937A (en) * | 2013-08-28 | 2013-12-11 | 贵州开磷遵义碱厂 | Method for using phosphogypsum as polyvinyl chloride resin filler |
CN104356505A (en) * | 2014-10-17 | 2015-02-18 | 清华大学 | Method for preparing light general plastic composite material by adding bulk industrial solid wastes |
CN104609819A (en) * | 2015-02-02 | 2015-05-13 | 魏春玲 | Wood-plastic plate and preparation method thereof |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107805033A (en) * | 2017-11-13 | 2018-03-16 | 蒋艳玲 | A kind of plasterboard and preparation method thereof |
CN112592526A (en) * | 2020-12-14 | 2021-04-02 | 湖北声荣再生资源利用有限公司 | Phosphogypsum-waste plastic composite section bar and preparation method and application thereof |
CN114752160A (en) * | 2022-04-28 | 2022-07-15 | 贵州成丰达电气(集团)有限公司 | Formula of high polymer/phosphogypsum alloy flame-retardant cable bridge and preparation method thereof |
CN116199451A (en) * | 2023-03-08 | 2023-06-02 | 深圳市石能纸业有限公司 | Formula of special stone material for pipeline |
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Application publication date: 20160217 |
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