CN105330171A - Hydrophobic coated glass curing furnace - Google Patents
Hydrophobic coated glass curing furnace Download PDFInfo
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- CN105330171A CN105330171A CN201510891019.4A CN201510891019A CN105330171A CN 105330171 A CN105330171 A CN 105330171A CN 201510891019 A CN201510891019 A CN 201510891019A CN 105330171 A CN105330171 A CN 105330171A
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- coated glass
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- curing oven
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Abstract
The invention belongs to the field of deep processing of photovoltaic coated glass, and provides a hydrophobic coated glass curing furnace. The hydrophobic coated glass curing furnace comprises a furnace body, multiple infrared heating devices and a synchronous conveying mechanism, the infrared heating devices are arranged in the furnace body, the synchronous conveying mechanism comprises multiple conveying guide rollers which are arranged in parallel, the conveying guide rollers are arranged in the furnace body and located below the infrared heating devices, and the conveying guide rollers are in drive connection through a synchronous belt. The hydrophobic coated glass curing furnace has the advantages that the infrared heating devices are adopted, and due to the fact that a thermal radiation heating mode is adopted in infrared heating, the heating mode is completely different from a traditional thermal conduction or thermal convection mode; the thermal radiation heating mode has the advantages that the temperature is raised rapidly, heating is rapid, the temperature can reach a preset temperature in a short time through heating, and heating is uniform; energy consumption can be reduced by 30 percent compared with a traditional heating mode.
Description
Technical field
The invention belongs to photovoltaic coated glass field of deep, particularly relate to a kind of hydrophobicity coated glass curing oven.
Background technology
In the market about glass deep processing equipment mainly for building trade and automobile industry, relative skill require on the low side.Some is for household electric appliances, and the glass size of processing is relatively little, and book size is generally within 600mm.But be all generally large sheet glass 1000mm ~ 2000mm specification for photovoltaic industry, the benchmark that is for homogeneous heating improves requirement, and this is only an aspect.Main problem is that traditional heating installation mainly uses heater strip to be arranged heating chunk by the mode of array, and this type of type of heating exists the larger defect of current consumption.But for the new processing requirement of my company efficiently, fast, be heated to preset temperature in the short period of time and can not meet processing requirement far away.
Summary of the invention
The object of the invention is to overcome prior art and there is the large defect of heater strip type of heating current consumption, a kind of hydrophobicity coated glass curing oven is provided.
The technical solution adopted for the present invention to solve the technical problems is: a kind of hydrophobicity coated glass curing oven, comprise body of heater, some infrared heating devices and synchronous driving mechanism, described infrared heating device is arranged in body of heater, described synchronization conveying device comprises some transmission deflector rolls be arranged in parallel, described transmission deflector roll is arranged in body of heater, described transmission deflector roll is positioned at below described infrared heating device, and some described transmission deflector rolls are connected by toothed belt transmission.
As preferably, described transmission deflector roll one end extends to body of heater outside, is provided with tightening pulley between adjacent two transmission deflector rolls, is connected between adjacent two transmission deflector rolls by independently toothed belt transmission.If glass occurs asynchronous state at condition of high temperature roller-way, may occur being pulled wound, draw trace, the possibility of even quick-fried, and said structure ensure that the stability of synchrodrive.
Further, for effectively regulating the Zhang Jindu of Timing Belt, described body of heater outer setting has some U-shaped mount pads that Open Side Down, and described U-shaped mount pad sidewall is provided with waist shaped hole, and described tightening pulley two ends are arranged in described waist shaped hole by bearing support.
Further, for improving heat insulation effect further, avoid scalding operator, described transmission deflector roll is ceramic roller, described body of heater outer setting has external thermal insulation, and the infrared band of described infrared heating device is 2.0 ~ 4.0 μm, and it is 50mm that described infrared heating device distance transmits deflector roll height.
As preferably, for ease of maintenance and cleaning, described body of heater comprises body and bell, and described bell and described body removably connect, and described body two ends are all installed with oil cylinder, and the output terminal of described oil cylinder connects described bell.
Further, described bell two ends are provided with fixed block, described oil cylinder output terminal and described fixed block hinged, described fixed block is extended in the middle part of bell by bell one end.Because bell length is longer, two ends utilize the phenomenon easily occurring during oil cylinder jack-up bending, being out of shape, and adopt the length increasing fixed block, can play the effect strengthening bell, avoid the damage of bell.
Further, volatilization gas can be produced when heating coated glass, for effectively carrying out filtration, purification to gas, described body of heater is provided with vapor pipe, be disposed with thermal insulation layer, sand stone layer, the first active carbon layer and the second active carbon layer in described vapor pipe from the bottom to top, between described thermal insulation layer and described sand stone layer, between the first described active carbon layer and the second active carbon layer, be provided with gap.
Further, described infrared heating device comprises heating tube, described heating tube is placed in high silica tube thoroughly, the jointing of described heating tube is electrically connected with wire, described heating tube is made up of two groups of parallel nichrome wire main bodys, in the shape of a spiral, one end of two groups of nichrome wire main bodys is electrically connected by conductor described nichrome wire main body, and one end arranges the jointing of described heating tube in addition.
As preferably, described heating tube is fixed in the saturating silica tube of described height by high temperature magnetic head, described conductor and jointing are fixed by described high temperature magnetic head, in the saturating silica tube of described height, top is provided with reflecting layer, described reflecting layer is gold-plated reflecting layer or plating white reflection layer, and described heating tube length is 100-2000mm.In the saturating silica tube of height, arrange the heat waste that nichrome wire main body can be reduced in reflecting layer, the infrared heat of 75% can be concentrated and reflex to same direction by reflecting layer, and without the need to using anti-setting, thermo-efficiency is higher, more energy-conservation.
As preferably, the nichrome wire main body of described heating tube is made up of carbon fiber and ferrum-chromium-aluminum matrix material, and the weight ratio of described carbon fiber and ferrum-chromium-aluminum is 1:3.This material can adapt to long term operation, quick heating, possessed Aludirome resistivity large simultaneously, the feature of anti-oxidant anticorrosive and high temperature form good stability, in addition the infrared rays wave band that heating tube can send by this kind of matrix material is well locked in the wavelength band of 2.0-3.2 μm, when in the wavelength band that infrared rays wave band is locked in 2.0-3.2 μm, can realize efficient, fast and energy-saving heating.
Beneficial effect: adopt infrared heating device, because Infrared Heating adopts thermal-radiating heating mode, with traditional thermal conduction or thermal convection mode completely different, it has quick heating, heating is fast, can be heated to preset temperature at short notice, the advantage of homogeneous heating, in energy consumption, more can save energy consumption than traditional heating, reduce 30% on year-on-year basis.
Accompanying drawing explanation
Below in conjunction with the drawings and specific embodiments, the present invention is further detailed explanation.
Fig. 1 is the new curing oven perspective view of this practicality;
Fig. 2 is A place schematic enlarged-scale view in Fig. 1;
Fig. 3 is curing oven internal structure schematic diagram;
Fig. 4 is infrared heating device structural representation;
Fig. 5 is silica tube structural representation.
Wherein: 1. body of heater, 11.U type mount pad, 12. waist shaped holes, 2. bell, 3. vapor pipe, 31. thermal insulation layers, 32. sand stone layer, 33. first active carbon layers, 34. second active carbon layer, 4. oil cylinder, 5. fixed blocks, 6. transmit deflector roll, 7. Timing Belt, 8. tightening pulley, 9. infrared heating device, 91. silica tubes, 92. reflecting layer, 93. high temperature magnetic heads, 94. wires, 95. nichrome wire main bodys, 96. jointings, 97. conductors.
Embodiment
Embodiment 1
As shown in Figures 1 to 3, a kind of hydrophobicity coated glass curing oven, comprise body of heater 1, some infrared heating devices 9 and synchronous driving mechanism, described infrared heating device 9 is arranged in body of heater 1, described synchronization conveying device comprises some transmission deflector rolls 6 be arranged in parallel, and described transmission deflector roll 6 is ceramic roller, and described transmission deflector roll 6 is arranged in body of heater 1, described transmission deflector roll 6 is positioned at below described infrared heating device 9, and some described transmission deflector rolls 6 are in transmission connection by Timing Belt 7.
Particularly, described body of heater 1 comprises body and bell 2, described bell 2 removably connects with described body, described body two ends are all installed with oil cylinder 4, described bell 2 two ends are provided with fixed block 5, described oil cylinder 4 output terminal and described fixed block 5 hinged, described fixed block 5 is extended in the middle part of bell 2 by bell 2 one end.Because bell 2 length is longer, two ends utilize the phenomenon easily occurring during oil cylinder 4 jack-up bending, being out of shape, and adopt the length increasing fixed block 5, can play the effect strengthening bell 2, avoid the damage of bell 2.
As shown in Figure 3, described bell 2 is provided with vapor pipe 3, be disposed with thermal insulation layer 31, sand stone layer 32, first active carbon layer 33 and the second active carbon layer 34 in described vapor pipe 3 from the bottom to top, between described thermal insulation layer 31 and described sand stone layer 32, between the first described active carbon layer 33 and the second active carbon layer 34, be provided with gap.
Particularly, as shown in Figure 2, it is outside that described transmission deflector roll 6 one end extends to body of heater 1, tightening pulley 8 is provided with between adjacent two transmission deflector rolls 6, described body of heater 1 outer setting has some U-shaped mount pads 11 that Open Side Down, described U-shaped mount pad 11 sidewall is provided with waist shaped hole 12, described tightening pulley 8 two ends are arranged in described waist shaped hole 12 by bearing support, pass through independently Timing Belt 7 between adjacent two transmission deflector rolls 6 to be in transmission connection, Timing Belt 7 connects the tightening pulley 8 between adjacent two transmission deflector roll 6 one end and two transmission deflector rolls 6.For ensureing heat insulation effect, avoid scalding operator, described body of heater 1 outer setting has external thermal insulation 31.
As shown in Figure 4, infrared heating device 9 described in the present embodiment comprises heating tube, described heating tube is placed in high silica tube 91 thoroughly, the jointing 96 of described heating tube is electrically connected with wire 94, described described heating tube is fixed in the saturating silica tube 91 of described height by high temperature magnetic head 93, described conductor 97 and jointing 96 are fixed by described high temperature magnetic head 93, described heating tube is made up of two groups of parallel described nichrome wire main bodys 95, described nichrome wire main body 95 in the shape of a spiral, one end of two groups of nichrome wire main bodys 95 is electrically connected by conductor 97, one end arranges the jointing 96 of described heating tube in addition.As shown in Figure 5, in the saturating silica tube 91 of described height, top is provided with reflecting layer 92, and described reflecting layer 92 is gold-plated reflecting layer 92 or plating white reflection layer 92, and described heating tube length is 100-2000mm, and described infrared heating device 9 is highly 50mm apart from transmission deflector roll 6.In the saturating silica tube 91 of height, arrange the heat waste that nichrome wire main body 95 can be reduced in reflecting layer 92, the infrared heat of 75% can be concentrated and reflex to same direction by reflecting layer 92, and without the need to using anti-setting, thermo-efficiency is higher, more energy-conservation.The nichrome wire main body 95 of described heating tube is made up of carbon fiber and ferrum-chromium-aluminum matrix material, and the weight ratio of described carbon fiber and ferrum-chromium-aluminum is 1:3.This material can adapt to long term operation, quick heating, possessed Aludirome resistivity large simultaneously, the feature of anti-oxidant anticorrosive and high temperature form good stability, in addition the infrared rays wave band that heating tube can send by this kind of matrix material is well locked in the wavelength band of 2.0-3.2 μm, when in the wavelength band that infrared rays wave band is locked in 2.0-3.2 μm, can realize efficient, fast and energy-saving heating.Body of heater 1 being also provided with the lifting device regulating infrared heating device 9, for regulating infrared heating device 9 relative to the distance of glass, thus controlling heats.
Glass transmits in body of heater 1 through transmitting deflector roll 6, and infrared heating device 9 carries out evenly it, rapid heating.
Should be appreciated that specific embodiment described above only for explaining the present invention, being not intended to limit the present invention.Still be among protection scope of the present invention by spirit institute's apparent change of extending out of the present invention or change.
Claims (10)
1. a hydrophobicity coated glass curing oven, it is characterized in that: comprise body of heater (1), some infrared heating devices (9) and synchronous driving mechanism, described infrared heating device (9) is arranged in body of heater (1), described synchronization conveying device comprises some transmission deflector rolls (6) be arranged in parallel, described transmission deflector roll (6) is arranged in body of heater (1), described transmission deflector roll (6) is positioned at described infrared heating device (9) below, and some described transmission deflector rolls (6) are in transmission connection by Timing Belt (7).
2. hydrophobicity coated glass curing oven according to claim 1, it is characterized in that: it is outside that described transmission deflector roll (6) one end extends to body of heater (1), be provided with tightening pulley (8) between adjacent two transmission deflector rolls (6), pass through independently Timing Belt (7) between adjacent two transmission deflector rolls (6) and be in transmission connection.
3. hydrophobicity coated glass curing oven according to claim 2, it is characterized in that: described body of heater (1) outer setting has some U-shaped mount pads (11) that Open Side Down, described U-shaped mount pad (11) sidewall is provided with waist shaped hole (12), and described tightening pulley (8) two ends are arranged in described waist shaped hole (12) by bearing support.
4. hydrophobicity coated glass curing oven according to claim 1, it is characterized in that: described transmission deflector roll (6) is ceramic roller, described body of heater (1) outer setting has external thermal insulation (31), the infrared band of described infrared heating device (9) is 2.0-3.2 μm, and it is highly 50mm that described infrared heating device (9) distance transmits deflector roll (6).
5. hydrophobicity coated glass curing oven according to claim 1, it is characterized in that: described body of heater (1) comprises body and bell (2), described bell (2) and described body removably connect, described body two ends are all installed with oil cylinder (4), and the output terminal of described oil cylinder (4) connects described bell (2).
6. hydrophobicity coated glass curing oven according to claim 5, it is characterized in that: described bell (2) two ends are provided with fixed block (5), described oil cylinder (4) output terminal and described fixed block (5) hinged, described fixed block (5) by bell (2) one end extend to bell (2) middle part.
7. hydrophobicity coated glass curing oven according to claim 1, it is characterized in that: described body of heater (1) is provided with vapor pipe (3), be disposed with thermal insulation layer (31), sand stone layer (32), the first active carbon layer (33) and the second active carbon layer (34) in described vapor pipe (3) from the bottom to top, between described thermal insulation layer (31) and described sand stone layer (32), between described the first active carbon layer (33) and the second active carbon layer (34), be provided with gap.
8. hydrophobicity coated glass curing oven according to claim 1, it is characterized in that: described infrared heating device (9) comprises heating tube, described heating tube is placed in high silica tube (91) thoroughly, the jointing (96) of described heating tube is electrically connected with wire (94), described heating tube is made up of two groups of parallel nichrome wire main bodys (95), described nichrome wire main body (95) in the shape of a spiral, one end of two groups of nichrome wire main bodys (95) is by conductor (97) electrical connection, one end arranges the jointing (96) of described heating tube in addition.
9. hydrophobicity coated glass curing oven according to claim 8, it is characterized in that: described heating tube is fixed in the saturating silica tube of described height (91) by high temperature magnetic head (93), described conductor (97) and jointing (96) are fixed by described high temperature magnetic head (93), in the saturating silica tube of described height (91), top is provided with reflecting layer (92), described reflecting layer (92) is gold-plated reflecting layer (92) or plating white reflection layer (92), and described heating tube length is 100-2000mm.
10. hydrophobicity coated glass curing oven according to claim 8 or claim 9, it is characterized in that: the nichrome wire main body (95) of described heating tube is made up of carbon fiber and ferrum-chromium-aluminum matrix material, the weight ratio of described carbon fiber and ferrum-chromium-aluminum is 1:3.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510891019.4A CN105330171B (en) | 2015-12-07 | 2015-12-07 | Hydrophobicity coated glass curing oven |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510891019.4A CN105330171B (en) | 2015-12-07 | 2015-12-07 | Hydrophobicity coated glass curing oven |
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| CN105330171A true CN105330171A (en) | 2016-02-17 |
| CN105330171B CN105330171B (en) | 2018-03-06 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201510891019.4A Active CN105330171B (en) | 2015-12-07 | 2015-12-07 | Hydrophobicity coated glass curing oven |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111646707A (en) * | 2020-06-28 | 2020-09-11 | 蚌埠凯盛工程技术有限公司 | Three-dimensional photovoltaic glass film curing furnace and heating curing process |
| CN111960682A (en) * | 2020-07-20 | 2020-11-20 | 中国建材国际工程集团有限公司 | Glass film heating and curing process |
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| JPS51109077A (en) * | 1975-03-20 | 1976-09-27 | Toyo Ink Mfg Co | Purasuchitsuku kooteinguhyomenno mizunureseikaizenho |
| CN2744116Y (en) * | 2004-11-29 | 2005-11-30 | 黄其杰 | Quartz electric heating tube |
| CN101823842A (en) * | 2010-03-23 | 2010-09-08 | 杭州捷菱机械设备有限公司 | Method and equipment for producing coated glass |
| CN203429063U (en) * | 2013-08-31 | 2014-02-12 | 山东高盛玻璃科技股份有限公司 | Glass drying preheating device |
| CN204510705U (en) * | 2014-11-14 | 2015-07-29 | 浙江未来家木业有限公司 | A kind of new electrically heating floor board block |
| CN205188131U (en) * | 2015-12-07 | 2016-04-27 | 常州华美光伏材料有限公司 | Hydrophobicity coated glass curing oven |
-
2015
- 2015-12-07 CN CN201510891019.4A patent/CN105330171B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS51109077A (en) * | 1975-03-20 | 1976-09-27 | Toyo Ink Mfg Co | Purasuchitsuku kooteinguhyomenno mizunureseikaizenho |
| CN2744116Y (en) * | 2004-11-29 | 2005-11-30 | 黄其杰 | Quartz electric heating tube |
| CN101823842A (en) * | 2010-03-23 | 2010-09-08 | 杭州捷菱机械设备有限公司 | Method and equipment for producing coated glass |
| CN203429063U (en) * | 2013-08-31 | 2014-02-12 | 山东高盛玻璃科技股份有限公司 | Glass drying preheating device |
| CN204510705U (en) * | 2014-11-14 | 2015-07-29 | 浙江未来家木业有限公司 | A kind of new electrically heating floor board block |
| CN205188131U (en) * | 2015-12-07 | 2016-04-27 | 常州华美光伏材料有限公司 | Hydrophobicity coated glass curing oven |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111646707A (en) * | 2020-06-28 | 2020-09-11 | 蚌埠凯盛工程技术有限公司 | Three-dimensional photovoltaic glass film curing furnace and heating curing process |
| CN111646707B (en) * | 2020-06-28 | 2022-03-25 | 蚌埠凯盛工程技术有限公司 | Three-dimensional photovoltaic glass film curing furnace and heating curing process |
| CN111960682A (en) * | 2020-07-20 | 2020-11-20 | 中国建材国际工程集团有限公司 | Glass film heating and curing process |
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| CN105330171B (en) | 2018-03-06 |
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Address after: 213000 No. 11 Innovation Avenue, Tianhe Industrial Park, Xinbei District, Changzhou City, Jiangsu Province Patentee after: Changzhou Huamei Photoelectric New Materials Co., Ltd. Address before: 213614 Tianhe Industrial Park Innovation Avenue 11, Xinbei District, Changzhou City, Jiangsu Province Patentee before: Changzhou Huamei Photovoltaic Materials Co.,Ltd. |