CN105328856A - Manufacturing method of low-VOC product and product manufactured through manufacturing method - Google Patents
Manufacturing method of low-VOC product and product manufactured through manufacturing method Download PDFInfo
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- CN105328856A CN105328856A CN201410403226.6A CN201410403226A CN105328856A CN 105328856 A CN105328856 A CN 105328856A CN 201410403226 A CN201410403226 A CN 201410403226A CN 105328856 A CN105328856 A CN 105328856A
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Abstract
The invention discloses a manufacturing method of a low-VOC product and the product manufactured through the manufacturing method. The manufacturing method is used for manufacturing alphabetic symbol key products. The method includes the following steps that (1) a first injection material is used for first injection molding, a first injection product is formed, the first injection product has an alphabetic symbol shape, and a low-VOC material is adopted as the first injection material; and (2) a second injection material is used for conducting second injection molding on the first injection product, a second injection product is formed, and the alphabetic symbol shape on the first injection product is exposed on the second injection product, wherein a low-VOC material is adopted as the second injection product. The product is generated after being manufactured through the manufacturing method. The manufacturing method and the product have the following beneficial effects that the process is simpler and more efficient, the manufacture procedure is short, and the yield is high; paint spraying is not needed, the low-VOC material is selected and used, the manufacture procedure is environment-friendly, and the product is environment-friendly; and the product is generated through two times of injection molding, paint spraying is not needed, paint removal is avoided, and reliability is high.
Description
[technical field]
The present invention relates to a kind of manufacture method and products thereof, particularly a kind of manufacture method and products thereof of low VOC product.
[background technology]
Along with people's living standard improves, automobile enters the quickening of family's paces, and automotive interior air pollution problems inherent has become the focus of consumer's general concern.At present, the professional institutions such as the Automobile Associations of various countries have all formulated relevant criterion and have required to limit the air quality in vehicle, and world-famous Automobile Enterprises formulates respective company standard respectively with management and control in-car air quality.
VOC is that VOC (VolatileOrganicCompounds) is called for short, and is the major reason affecting in-car air quality.VOC mainly comprises the materials such as alkane, alkene, aromatic hydrocarbons, aldehydes or ketone, there is special penetrating odor, and part is listed in carcinogenic substance, as vinyl chloride, benzene, polycyclic aromatic hydrocarbon etc., part VOC also has destruction to ozone layer, as CFC and HCFC.During VOC excessive concentration, be easy to cause acute poisoning, the lighter there will be headache, dizziness, cough, Nausea and vomiting; There will be tic time serious, and the liver of people, kidney, brain and nervous system can be hurt.Prove through foreign medical science research, live in the pregnant woman in VOC ambient influnence, cause the probability of fetal anomaly far away higher than ordinary person, and likely child's intelligence development is from now on impacted.
See the vehicle articles procedure for producing more complicated of the button classes such as letter character at present on the market.If do not need transparent product, after general employing injection moulding, material sprays paint, and is carved by symbol radium after spraying paint again; Or material sprays paint after injection moulding, after republish letter character.Processing procedure is long, produces yield not high, and in the processing procedure that sprays paint contained solvent etc. its can produce VOC, pollute the environment, the reliability of product neither be fine, easily falls paint after using a period of time.
In view of this, the manufacture method developing a kind of low VOC product is necessary, to solve the problem in fact.
[summary of the invention]
Therefore, the object of the present invention is to provide manufacture method of a kind of low VOC product and products thereof, the method can manufacture needs letter character class button product, and processing procedure is short, yield is high, the reliability of product is good.
In order to achieve the above object, the manufacture method of low VOC product of the present invention, for the manufacture of letter character class button product, the method comprises the following steps:
(1) adopt first to penetrate material to carry out first and penetrate injection mo(u)lding, form first and penetrate product, described first penetrates on product and has letter character class shape, and wherein, described first penetrates material adopts low VOC material;
(2) adopt second to penetrate material to penetrate first and product carries out second penetrate injection mo(u)lding, form second and penetrate product, described second penetrates and product exposes described first and penetrate letter character class shape on product, and wherein, described second penetrates material is adopted as low VOC material.
Alternatively, twice injection molding in described step (1), (2) is dijection shaping (DoubleInjection) or the mode imbedding ejection formation (Insertmolding).
Alternatively, described first material is penetrated for carrying out the low VOC material that smell (Odor) VDA270 test value is less than or equal to 3.
Alternatively, described second material is penetrated for carrying out the low VOC material that smell (Odor) VDA270 test value is less than or equal to 3.
Alternatively, first in described step (1) is penetrated material and is adopted PC.
Alternatively, second in described step (2) is penetrated material and is adopted ABS.
Alternatively, the model that described ABS selects bright and beautiful lake day beautiful is the ABS of HU600EM.
Alternatively, twice injection mo(u)lding processing procedure in described step (1), (2) adopts RHCM (RapidHeatCycleMolding) rapid heat cycle forming technique.
The present invention also provides a kind of product, and this product is the product produced after above-mentioned manufacture method manufactures.
Alternatively, described product is the letter character class button product used in automobile.
Compared to prior art, manufacture method of low VOC product of the present invention and products thereof, be not adopt spray paint after radium carving or printing form letter character class shape, but penetrate material by first and form described shape and expose described letter character class shape when second penetrates product.Therefore tool has the following advantages: technique is more simple efficient, and processing procedure is short, yield is high; Need not spray paint, and select low VOC material, processing procedure environmental protection, Product Green environmental protection; Product is produced by twice ejection formation, and without the need to spraying paint, avoid paint, reliability is high.
[accompanying drawing explanation]
Fig. 1 illustrates the flow chart of the manufacture method into low VOC product of the present invention.
Fig. 2 illustrates the product embodiments schematic diagram that the manufacture method for low VOC product of the present invention is produced.
[detailed description of the invention]
For having further understanding to object of the present invention, method step and effect, be now described with reference to the accompanying drawings as follows.
Refer to Fig. 1, Fig. 1 illustrates the flow chart of the manufacture method into low VOC product of the present invention.
In order to achieve the above object, the manufacture method of low VOC product of the present invention, for the manufacture of letter character class button product, the method comprises the following steps:
Step 101: adopt first to penetrate material and carry out first and penetrate injection mo(u)lding, forms first and penetrates product, and described first penetrates on product and have letter character class shape, and wherein, described first penetrates material adopts low VOC material;
Step 102: adopt second to penetrate material and penetrate first and product carries out second penetrate injection mo(u)lding, form second and penetrate product, described second penetrates and product exposes described first and penetrate letter character class shape on product, and wherein, described second penetrates material is adopted as low VOC material.
Wherein, the described second surface penetrating product can for concordant, and also namely first to penetrate the letter character shape of product concordant with surrounding, and sense of touch like this is smooth; Wherein, the described second surface penetrating product can be that the first letter character shape penetrating product protrudes from peripheral part, so can reach the sense of touch of protrusion.
Twice injection molding in described step 101,102 can be dijection shaping (DoubleInjection) or the mode imbedding ejection formation (Insertmolding).Wherein, dijection is shaping utilizes double injection mould, and first penetrates after mould molding first penetrates product, rotates into second and penetrates mould and shaping second penetrate product; Burying forming penetrates after mould molding first penetrates product, takes out product, imbeds second and penetrate mould aftershaping second and penetrate product.
Described first penetrates material can for carrying out the low VOC material that smell (Odor) VDA270 test value is less than or equal to 3, and described second penetrates material can for carrying out the low VOC material that smell (Odor) VDA270 test value is less than or equal to 3.
In described step 101 first is penetrated material and is such as adopted PC.In described step 102 second is penetrated material and is such as adopted ABS; The better model selecting bright and beautiful lake day beautiful is the ABS (VOC test data is in table 1) of HU600EM, visible, and this material meets the requirement of low VOC and can reach VDA270 test value and be less than or equal to 3.
Table 1: the VOC test data of bright and beautiful lake day beautiful ABS (model: HU600EM)
Twice injection mo(u)lding processing procedure in described step 101,102 can adopt RHCM (RapidHeatCycleMolding) rapid heat cycle forming technique, and the outward appearance of product can be allowed more even, without joint line, more attractive in appearance.
Please combine again and consult Fig. 2, Fig. 2 illustrates the product embodiments schematic diagram that the manufacture method for low VOC product of the present invention is produced.
As shown in the figure, product provided by the invention is the product produced after above-mentioned manufacture method manufactures.This product can be the letter character class button product used in automobile.
Compared to prior art, manufacture method of low VOC product of the present invention and products thereof, be not adopt spray paint after radium carving or printing form letter character class shape, but penetrate material by first and form described shape and expose described letter character class shape when second penetrates product.Therefore tool has the following advantages: technique is more simple efficient, and processing procedure is short, yield is high; Need not spray paint, and select low VOC material, processing procedure environmental protection, Product Green environmental protection; Product is produced by twice ejection formation, and without the need to spraying paint, avoid paint, reliability is high.
It is noted that the invention is not restricted to above-mentioned embodiment, any simple modification that any those skilled in the art do above-described embodiment based on technical solution of the present invention, equivalent variations and modification, all fall within the scope of protection of the present invention.
Claims (10)
1. a manufacture method for low VOC product, for the manufacture of letter character class button product, it is characterized in that, the method comprises the following steps:
(1) adopt first to penetrate material to carry out first and penetrate injection mo(u)lding, form first and penetrate product, described first penetrates on product and has letter character class shape, and wherein, described first penetrates material adopts low VOC material;
(2) adopt second to penetrate material to penetrate first and product carries out second penetrate injection mo(u)lding, form second and penetrate product, described second penetrates and product exposes described first and penetrate letter character class shape on product, and wherein, described second penetrates material is adopted as low VOC material.
2. the manufacture method of low VOC product as claimed in claim 1, is characterized in that, twice injection molding in described step (1), (2) is that dijection is shaping or imbed ejection formation.
3. the manufacture method of low VOC product as claimed in claim 1, is characterized in that, described first to penetrate material be carry out the low VOC material that smell VDA270 test value is less than or equal to 3.
4. the manufacture method of low VOC product as claimed in claim 1, is characterized in that, described second to penetrate material be carry out the low VOC material that smell VDA270 test value is less than or equal to 3.
5. the manufacture method of low VOC product as claimed in claim 1, is characterized in that, in described step (1) first penetrates material adopts PC.
6. the manufacture method of low VOC product as claimed in claim 1, is characterized in that, in described step (2) second penetrates material adopts ABS.
7. the manufacture method of low VOC product as claimed in claim 6, is characterized in that, the model that described ABS selects bright and beautiful lake day beautiful is the ABS of HU600EM.
8. the manufacture method of the low VOC product according to any one of claim 1-7, is characterized in that, twice injection mo(u)lding processing procedure in described step (1), (2) adopts RHCM rapid heat cycle forming technique.
9. a product, the product of this product for producing after the manufacture method manufacture according to any one of claim 1-8.
10. product as claimed in claim 9, described product is the letter character class button product used in automobile.
Priority Applications (1)
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CN201410403226.6A CN105328856A (en) | 2014-08-15 | 2014-08-15 | Manufacturing method of low-VOC product and product manufactured through manufacturing method |
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Citations (3)
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US20070194489A1 (en) * | 2006-02-20 | 2007-08-23 | Yoshida Industry Co., Ltd. | Method of manufacturing resin molded product |
CN101364490A (en) * | 2007-08-06 | 2009-02-11 | 鸿富锦精密工业(深圳)有限公司 | Dual-color forming press key and manufacturing method therefor |
CN101570612A (en) * | 2009-03-07 | 2009-11-04 | 从化市聚赛龙工程塑料有限公司 | PP composite material of low VOC interior trim parts for automobiles and preparation method thereof |
-
2014
- 2014-08-15 CN CN201410403226.6A patent/CN105328856A/en active Pending
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20070194489A1 (en) * | 2006-02-20 | 2007-08-23 | Yoshida Industry Co., Ltd. | Method of manufacturing resin molded product |
CN101364490A (en) * | 2007-08-06 | 2009-02-11 | 鸿富锦精密工业(深圳)有限公司 | Dual-color forming press key and manufacturing method therefor |
CN101570612A (en) * | 2009-03-07 | 2009-11-04 | 从化市聚赛龙工程塑料有限公司 | PP composite material of low VOC interior trim parts for automobiles and preparation method thereof |
Non-Patent Citations (3)
Title |
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张继红: "《绿色化学》", 31 August 2012 * |
陈海涛等: "《塑料制品加工实用新技术》", 31 May 2010 * |
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