CN105328116A - Ultrasound vibrating sand mixer - Google Patents
Ultrasound vibrating sand mixer Download PDFInfo
- Publication number
- CN105328116A CN105328116A CN201510895644.6A CN201510895644A CN105328116A CN 105328116 A CN105328116 A CN 105328116A CN 201510895644 A CN201510895644 A CN 201510895644A CN 105328116 A CN105328116 A CN 105328116A
- Authority
- CN
- China
- Prior art keywords
- ultrasonic wave
- casing
- control device
- puddle mixer
- vibration
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C5/00—Machines or devices specially designed for dressing or handling the mould material so far as specially adapted for that purpose
- B22C5/04—Machines or devices specially designed for dressing or handling the mould material so far as specially adapted for that purpose by grinding, blending, mixing, kneading, or stirring
- B22C5/0409—Blending, mixing, kneading or stirring; Methods therefor
- B22C5/0481—Blending, mixing, kneading or stirring; Methods therefor using vibrations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C5/00—Machines or devices specially designed for dressing or handling the mould material so far as specially adapted for that purpose
- B22C5/04—Machines or devices specially designed for dressing or handling the mould material so far as specially adapted for that purpose by grinding, blending, mixing, kneading, or stirring
- B22C5/0409—Blending, mixing, kneading or stirring; Methods therefor
- B22C5/045—Devices having a horizontal stirrer shaft in a fixed receptacle
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Mixers Of The Rotary Stirring Type (AREA)
Abstract
The invention discloses an ultrasound vibrating sand mixer which comprises a supporting mechanism, a box body, a stirring device, a driving device and a control device. An ultrasonic transducer is arranged in the driving device. An ultrasonic controller is arranged in the control device. The two ends of the ultrasonic transducer are connected with the stirring device and the ultrasonic controller respectively. According to the ultrasound vibrating sand mixer, the ultrasonic transducer is arranged in the driving device, energy generated by ultrasounds is converted into kinetic energy through the ultrasonic transducer, and the problem of sand adhesion can be well solved; the uniformity of mixing of sand is greatly improved through continuous vibration of the ultrasounds during machining; meanwhile, equipment is controlled through the ultrasonic controller in the operating process, intelligent control over the equipment is achieved, the using stability of the equipment is improved, and accordingly the equipment can better meet production requirements.
Description
Technical field
The present invention relates to a kind of puddle mixer, specifically a kind of vibration of ultrasonic wave puddle mixer.
Background technology
Puddle mixer makes each component Homogeneous phase mixing in molding sand, and make adhesive effectively be coated on the equipment of sand grain surface.Puddle mixer (sandmixer) utilizes the relative motion of muller and mill disc, is subject to the material be placed between the two rolling the effect of double grinding and comminuting matter, puddle mixer while comminuting matter also by mixing of materials.Produce the ideal equipment that non-burning brick, Dinas brickes, cement brick, refractory brick, pulverizing and mixed powder coal ash, boiler slag, mine tailings and industrial residue make brick-making raw material.
Existing puddle mixer is in the process used; it is even not that problem that is own and equipment due to material usually can cause sand to mix; affect the working effect of puddle mixer; meanwhile, moister due to sand, it usually can be sticky on agitating device and casing in the process of processing; thus affect the operating efficiency of whole puddle mixer; also the effect affecting its stirring that can be serious, thus, the production technology of existing puddle mixer needs to be improved.
Summary of the invention
Goal of the invention: the object of the invention is to solve the deficiencies in the prior art, provides a kind of vibration of ultrasonic wave puddle mixer.
Technical scheme: in order to realize above object, a kind of vibration of ultrasonic wave puddle mixer of the present invention, comprise: supporting mechanism, casing, agitating device, drive unit and control device, wherein, ultrasonic transducer is provided with in described drive unit, ultrasonic wave controller is provided with in described control device, the top of supporting mechanism is located at by described casing, the inside of casing is located at by described agitating device, in the middle of the below that casing is located at by described control device and supporting mechanism, the two ends of described ultrasonic transducer are connected with agitating device and ultrasonic wave controller respectively.A kind of vibration of ultrasonic wave puddle mixer described in the present invention, it by being provided with ultrasonic transducer in drive unit, by excusing from death transducer, the power conversion of hyperacoustic generation is become kinetic energy, can be good at solving sand and glue glutinous problem, in the process of processing, by hyperacoustic continuous vibrations, also improve the uniformity of its mixing greatly, simultaneously, controlled by ultrasonic wave controller in the process that equipment runs, realize its intelligentized control, improve the stability that it uses, thus allow it better meet the demand of production.
The inside of the casing described in the present invention is provided with jolting plate, quicksand heap and scraper plate, outside is connected with computer by portable connecting rod, described jolting plate is located at the bottom of casing, and be connected with ultrasonic transducer, described quicksand heap is fixed on the bottom of casing, and the inner side of casing is located at by described scraper plate.
The outside of the quicksand heap described in the present invention is provided with helical rotor, and described helical rotor and mulling rotor match.
Agitating device described in the present invention is by mulling rotor and paddle, the both sides of casing are located at by described mulling rotor, the surface of quicksand heap and mulling rotor is located in described paddle dislocation, described mulling rotor and quicksand heap cooperatively interact, and side is located at by mulling rotor, can effectively stir fast the sand entered in casing, prevent it from piling up, meanwhile, shifting to install of paddle, can improve the effect that it stirs.
The surface of the paddle described in the present invention is provided with rubber sleeve, and the setting of rubber sleeve can effectively prevent from being worn in paddle Long-Time Service process.
Control device described in the present invention adopts PLC to control, wherein also be provided with fault detection module, alarm module and controller module, described fault detection module is connected with ultrasonic wave controller and alarm module, and described ultrasonic wave controller, fault detection module are all connected with controller module with alarm module.
The method of work of a kind of vibration of ultrasonic wave puddle mixer described in the present invention, concrete method of work is as follows:
(1): the switch first opening puddle mixer, then talking computer control device sets the relevant parameter produced;
(2): after its setting, press START button, the controller module in control device then order agitating device and drive unit is started working;
(3): after sand constantly enters casing, drive unit will drive mulling rotor to drive paddle to start ceaselessly to stir;
(4): on above-mentioned mulling rotor, paddle does not stop in the process stirred, and sand can ceaselessly fall, its paddle in the process fallen again on quicksand heap carries out again stirring;
(5): in above-mentioned whipping process, control device order ultrasonic wave controller starts running;
(6): then ultrasonic transducer will convert mechanical kinetic energy to ultrasonic wave, allow jolting plate (21) ceaselessly shake, thus ensure that sand mixes.
Beneficial effect: vibration of ultrasonic wave puddle mixer of the present invention, has the following advantages:
1, a kind of vibration of ultrasonic wave puddle mixer described in the present invention, it by being provided with ultrasonic transducer in drive unit, by excusing from death transducer, the power conversion of hyperacoustic generation is become kinetic energy, can be good at solving sand and glue glutinous problem, in the process of processing, by hyperacoustic continuous vibrations, also improve the uniformity of its mixing greatly, simultaneously, controlled by ultrasonic wave controller in the process that equipment runs, realize its intelligentized control, improve the stability that it uses, thus allow it better meet the demand of production.
2, side is located at by the mulling rotor described in the present invention, effectively can stir fast the sand entered in casing, prevent it from piling up, and meanwhile, shifting to install of paddle, can improve the effect that it stirs, thus improves its mixing uniformity further.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is the connection diagram of control device in the present invention;
In figure: supporting mechanism-1, casing-2, agitating device-3, drive unit-4, control device-5, jolting plate-21, quicksand heap-22, scraper plate-23, mulling rotor-31, paddle-32.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, illustrate the present invention further.
Embodiment
A kind of vibration of ultrasonic wave puddle mixer as depicted in figs. 1 and 2, comprise: supporting mechanism 1, casing 2, agitating device 3, drive unit 4, control device 5, be provided with jolting plate 21, quicksand heap 22, scraper plate 23 in described casing 2, described agitating device 3 is made up of mulling rotor 31 and paddle 32.
The relation of above-mentioned each parts is as follows:
Wherein, ultrasonic transducer 41 is provided with in described drive unit 4, ultrasonic wave controller 51 is provided with in described control device 5, the top of supporting mechanism 1 is located at by described casing 2, the inside of casing 2 is located at by described agitating device 3, described control device 5 is located at below and supporting mechanism 1 centre of casing 2, and the two ends of described ultrasonic transducer 41 are connected with agitating device 3 and ultrasonic wave controller 51 respectively.
The inside of the casing 2 described in the present embodiment is provided with jolting plate 21, quicksand heap 22 and scraper plate 23, outside is connected with computer by portable connecting rod, described jolting plate 21 is located at the bottom of casing 1, and be connected with ultrasonic transducer 41, described quicksand heap 21 is fixed on the bottom of casing 2, the inner side of casing 2 is located at by described scraper plate 22, the outside of described quicksand heap 21 is provided with helical rotor, described helical rotor and mulling rotor 22 match, described agitating device 3 is by mulling rotor 31 and paddle 32, the both sides of casing 2 are located at by described mulling rotor 22, the surface of quicksand heap 21 and mulling rotor 31 is located in described paddle 32 dislocation, described mulling rotor 31 and quicksand heap 21 cooperatively interact, the surface of described paddle 32 is provided with rubber sleeve.
Control device 5 described in the present embodiment adopts PLC to control, wherein also be provided with fault detection module 52, alarm module 53 and controller module 54, described fault detection module 52 is connected with ultrasonic wave controller 51 and alarm module 53, and described ultrasonic wave controller 51, fault detection module 52 are all connected with controller module 54 with alarm module 53.
Embodiment 2
Puddle mixer in the method for work of a kind of vibration of ultrasonic wave puddle mixer described in the present embodiment is identical with the structure in embodiment 1.
A method of work for vibration of ultrasonic wave puddle mixer, concrete method of work is as follows:
(1): the switch first opening puddle mixer, then talking computer control device sets the relevant parameter produced;
(2): after its setting, press START button, the 54 order agitating devices 3 of the controller module in control device 5 and drive unit 4 are started working;
(3): after sand constantly enters casing 2, drive unit 4 will drive mulling rotor 31 to drive paddle 32 to start ceaselessly to stir;
(4): on above-mentioned mulling rotor 31, paddle 32 does not stop in the process stirred, and sand can ceaselessly fall, its paddle 32 in the process fallen again on quicksand heap 21 carries out again stirring;
(5): in above-mentioned whipping process, control device 5 order ultrasonic wave controller 51 starts running;
(6): then ultrasonic transducer 41 will convert mechanical kinetic energy to ultrasonic wave, allow jolting plate 21 ceaselessly shake, thus ensure that sand mixes.
Embodiment is only not used in for illustration of the present invention and limits the scope of the invention, and after having read the present invention, the amendment of those skilled in the art to the various equivalent form of value of the present invention all falls within the application's claims limited range.
Claims (7)
1. a vibration of ultrasonic wave puddle mixer, it is characterized in that: comprising: supporting mechanism (1), casing (2), agitating device (3), drive unit (4) and control device (5), wherein, ultrasonic transducer (41) is provided with in described drive unit (4), ultrasonic wave controller (51) is provided with in described control device (5), the top of supporting mechanism (1) is located at by described casing (2), the inside of casing (2) is located at by described agitating device (3), described control device (5) is located at below and supporting mechanism (1) centre of casing (2), the two ends of described ultrasonic transducer (41) are connected with agitating device (3) and ultrasonic wave controller (51) respectively.
2. a kind of vibration of ultrasonic wave puddle mixer according to claim 1, it is characterized in that: the inside of described casing (2) is provided with jolting plate (21), quicksand heap (22) and scraper plate (23), outside is connected with computer by portable connecting rod, described jolting plate (21) is located at the bottom of casing (1), and be connected with ultrasonic transducer (41), described quicksand heap (21) is fixed on the bottom of casing (2), and the inner side of casing (2) is located at by described scraper plate (22).
3. a kind of vibration of ultrasonic wave puddle mixer according to claim 2, is characterized in that: the outside of described quicksand heap (21) is provided with helical rotor, and described helical rotor and mulling rotor (22) match.
4. a kind of vibration of ultrasonic wave puddle mixer according to claim 1, it is characterized in that: described agitating device (3) is by mulling rotor (31) and paddle (32), the both sides of casing (2) are located at by described mulling rotor (22), the surface of quicksand heap (21) and mulling rotor (31) is located in described paddle (32) dislocation, and described mulling rotor (31) and quicksand heap (21) cooperatively interact.
5. a kind of vibration of ultrasonic wave puddle mixer according to claim 4, is characterized in that: the surface of described paddle (32) is provided with rubber sleeve.
6. a kind of vibration of ultrasonic wave puddle mixer according to claim 1, it is characterized in that: described control device (5) adopts PLC to control, wherein also be provided with fault detection module (52), alarm module (53) and controller module (54), described fault detection module (52) is connected with ultrasonic wave controller (51) and alarm module (53), and described ultrasonic wave controller (51), fault detection module (52) are all connected with controller module (54) with alarm module (53).
7. a method of work for vibration of ultrasonic wave puddle mixer, is characterized in that: concrete method of work is as follows:
(1): the switch first opening puddle mixer, then talking computer control device sets the relevant parameter produced;
(2): after its setting, press START button, the controller module (54) in control device (5) then order agitating device (3) and drive unit (4) is started working;
(3): after sand constantly enters casing (2), drive unit (4) will drive mulling rotor (31) to drive paddle (32) to start ceaselessly to stir;
(4): do not stop in the process stirred at the upper paddle (32) of above-mentioned mulling rotor (31), sand can ceaselessly fall, its paddle (32) in the process fallen again on quicksand heap (22) carries out stirring again;
(5): in above-mentioned whipping process, control device (5) order ultrasonic wave controller (51) starts running;
(6): then ultrasonic transducer (41) will convert mechanical kinetic energy to ultrasonic wave, allow jolting plate (21) ceaselessly shake, thus ensure that sand mixes.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510895644.6A CN105328116A (en) | 2015-12-08 | 2015-12-08 | Ultrasound vibrating sand mixer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510895644.6A CN105328116A (en) | 2015-12-08 | 2015-12-08 | Ultrasound vibrating sand mixer |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN105328116A true CN105328116A (en) | 2016-02-17 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510895644.6A Pending CN105328116A (en) | 2015-12-08 | 2015-12-08 | Ultrasound vibrating sand mixer |
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| CN (1) | CN105328116A (en) |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4598759A (en) * | 1984-01-20 | 1986-07-08 | Grede Foundries Inc. | Apparatus for automated mixing and transport of chemically bonded sand mixtures for casting |
| CN87212761U (en) * | 1987-11-03 | 1988-07-06 | 青岛第四铸造机械厂 | New type rotor sand mixer |
| CN203663789U (en) * | 2013-12-05 | 2014-06-25 | 江苏浩博新材料股份有限公司 | Silicon carbide micro powder mixing drum with oscillating bath charger |
| CN203804137U (en) * | 2014-05-23 | 2014-09-03 | 汤仁秀 | Casting sand mixer |
| CN104741533A (en) * | 2013-12-27 | 2015-07-01 | 博爱县天一铸件厂 | Production method of casting |
| CN204685249U (en) * | 2015-05-29 | 2015-10-07 | 中南大学 | A kind of flowsheet of slurry agitation bucket of compound force field |
| CN205236943U (en) * | 2015-12-08 | 2016-05-18 | 江苏捷帝机器人股份有限公司 | Ultrasonic wave vibrations roller mill |
-
2015
- 2015-12-08 CN CN201510895644.6A patent/CN105328116A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4598759A (en) * | 1984-01-20 | 1986-07-08 | Grede Foundries Inc. | Apparatus for automated mixing and transport of chemically bonded sand mixtures for casting |
| CN87212761U (en) * | 1987-11-03 | 1988-07-06 | 青岛第四铸造机械厂 | New type rotor sand mixer |
| CN203663789U (en) * | 2013-12-05 | 2014-06-25 | 江苏浩博新材料股份有限公司 | Silicon carbide micro powder mixing drum with oscillating bath charger |
| CN104741533A (en) * | 2013-12-27 | 2015-07-01 | 博爱县天一铸件厂 | Production method of casting |
| CN203804137U (en) * | 2014-05-23 | 2014-09-03 | 汤仁秀 | Casting sand mixer |
| CN204685249U (en) * | 2015-05-29 | 2015-10-07 | 中南大学 | A kind of flowsheet of slurry agitation bucket of compound force field |
| CN205236943U (en) * | 2015-12-08 | 2016-05-18 | 江苏捷帝机器人股份有限公司 | Ultrasonic wave vibrations roller mill |
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| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20160217 |
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| RJ01 | Rejection of invention patent application after publication |