CN105318337A - Coal-sludge co-combustion system based on high-temperature smoke drying and circulating fluidized bed boiler - Google Patents

Coal-sludge co-combustion system based on high-temperature smoke drying and circulating fluidized bed boiler Download PDF

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Publication number
CN105318337A
CN105318337A CN201510683210.XA CN201510683210A CN105318337A CN 105318337 A CN105318337 A CN 105318337A CN 201510683210 A CN201510683210 A CN 201510683210A CN 105318337 A CN105318337 A CN 105318337A
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China
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cfbb
sludge
coal
mud
outlet
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CN201510683210.XA
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Inventor
王波
施大钟
陈翀
郑晓园
闻哲
马睿
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University of Shanghai for Science and Technology
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University of Shanghai for Science and Technology
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Priority to CN201510683210.XA priority Critical patent/CN105318337A/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23GCREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G7/00Incinerators or other apparatus for consuming industrial waste, e.g. chemicals
    • F23G7/001Incinerators or other apparatus for consuming industrial waste, e.g. chemicals for sludges or waste products from water treatment installations
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23GCREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G5/00Incineration of waste; Incinerator constructions; Details, accessories or control therefor
    • F23G5/02Incineration of waste; Incinerator constructions; Details, accessories or control therefor with pretreatment
    • F23G5/04Incineration of waste; Incinerator constructions; Details, accessories or control therefor with pretreatment drying
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23GCREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G5/00Incineration of waste; Incinerator constructions; Details, accessories or control therefor
    • F23G5/30Incineration of waste; Incinerator constructions; Details, accessories or control therefor having a fluidised bed
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23GCREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G2201/00Pretreatment
    • F23G2201/10Drying by heat
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23GCREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G2203/00Furnace arrangements
    • F23G2203/50Fluidised bed furnace
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23GCREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G2209/00Specific waste
    • F23G2209/12Sludge, slurries or mixtures of liquids

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Environmental & Geological Engineering (AREA)
  • Water Supply & Treatment (AREA)
  • Treatment Of Sludge (AREA)

Abstract

The invention relates to a coal-sludge co-combustion system based on high-temperature smoke drying and a circulating fluidized bed boiler. A discharging outlet of a sludge storage bin is connected with a feeding inlet of a spray drying pipe through a screw pump. An air inlet of the spray drying pipe is connected with an outlet flue of a cyclone separator of the circulating fluidized bed boiler. An outlet I of the spray drying pipe is connected with a dry sludge bin through a rotary feeder I, and an outlet of the dry sludge bin is connected with the circulating fluidized bed boiler through a spiral conveyer so that dry sludge in the dry sludge bin can be fed into a dense-phase zone of the circulating fluidized bed boiler through the spiral conveyer to be combusted; an outlet II of the spray drying pipe is connected with the cyclone separator, an unloading opening of the cyclone separator is connected with the dry sludge bin through a rotary feeder II, and an exhaust opening of the cyclone separator is connected with the circulating fluidized bed boiler through a cooling condenser and a vent fan. The coal-sludge co-combustion system integrates the functions of sludge drying, combustion and pollutant control, and has the characteristics of being concise, environmentally friendly and efficient.

Description

Based on the coal-mud mixture burning control system of high temperature flue gas drying and CFBB
Technical field
The present invention relates to a kind of waste treatment system, particularly relate to a kind of sludge drying and with the system of coal multifuel combustion.
Background technology
Along with the generation of municipal sewage and treating capacity increasing, the mud produced in the processing procedure of municipal sewage also grows with each passing day.The flock that mud is made up of moisture, organic granular and inorganic particle etc., wherein containing plurality of heavy metal, pathogen and difficult degradation toxic organic compound, also can emitting offensive odor.Therefore, must deal carefully with mud.
The pretreatment of mud has the technology such as conditioning, concentrated, dehydration, stabilisation and mummification, the final disposal of mud mainly contains the modes such as landfill, Land_use change, construction material utilization, biological treatment and burning, and the emerging technologies such as pyrolysis, gasification and pyrohydrolysis are also among research and development.Because all many-sided requirements such as soil protection, ground water protection and food security improve constantly, the application of the conventional art such as landfill and Land_use change faces increasing restraining factors, burns and develops rapidly with other sludge treatment new technology.
According to the fuel that CIU uses, sludge incineration can be divided into burns separately and burns two classes with other fuel mix; According to whether carrying out drying and other treatment, sludge incineration is divided into directly burns and burns two classes after mummification; According to adopted incinerator, sludge incineration can be divided into grate furnace burning, fluidized combustion, melting furnace burning, rotary kiln incineration and station boiler to mix burning etc.
Because the dewatered sludge from sewage treatment plant generally also has comparatively high-moisture percentage, calorific value is very low, and when directly entering stove burning, need more auxiliary fuel, the ratio of burning mixed mud is lower, and treatment scale is little, and the flue gas loss of boiler is large, and the thermal efficiency declines.Burning reentering stove after dewatered sludge mummification, stability and the treatment scale of stove combustion can be improved.
Mummification-incineration technology extensively adopts power plant's low-pressure steam and other heat medium dewatered sludge higher to the moisture content from sewage treatment plant to heat, make moisture in mud evaporate further and obtain the dewatered sludge that moisture content is lower, calorific value is higher, then send in boiler through dewatered sludge feeding system and burn; Burn the high-temperature flue gas produced to discharge after heat recovery and purified treatment, thus realize reducing sludge volume, decrement and innoxious.
Sludge heat drying link has direct mummification, indirectly drying and associating mummification three kinds of typical process.Direct mummification is in operation, and thermal medium (hot-air, heat smoke or heat ash etc.) directly contacts with mud, and thermal medium low speed flows through sludge blanket, absorbs the moisture in mud in the process, and the dewatered sludge after process need be separated with thermal medium.A waste gas part of discharging to get back in original system use again by heat recovery system, and remaining part is discharged after innoxious.In indirectly drying process, thermal medium does not directly contact with mud, but transfers heat to mud by heat exchanger, and the moisture in mud is evaporated, and thermal medium is generally 160-200 DEG C of saturated steam or conduction oil.Condensation in addition in the moisture evaporated in process to condenser, a part for thermal medium is got back in original system and is recycled, with economize energy.Directly-indirect associating mummification combines above-mentioned two kinds of technology.
In several conventional type of furnace of sludge incineration link, the process capacity of grate furnace, melting furnace and rotary kiln is all relatively little; The Fuel Consumption of large-scale fluidized bed boiler and pulverized-coal fired boiler is large, even if mix the mud of the lower ratio of burning, its mud handling capacity that can realize is still very large, and the mud mixing the lower ratio of burning can not have an impact to safe operation of the boiler, stove combustion is stablized, and temperature is high, pollutant complete decomposition, and these station boilers are often equipped with advanced flue gas purification system, the pollutant that it can bring sludge incineration carries out purified treatment.Visible, utilize station boiler to carry out cooperative disposal to mud and have a good application prospect.
In conjunction with different sludge dryings and burning mode, in the sludge drying of having gone into operation-burning engineering, just create steam mummification-fluidized combustion, steam mummification-pulverized-coal fired boiler mixes the different process route such as burning, flue gas mummification-rotary kiln incineration.Because most engineering undergoes technological transformation to the boiler controller system put into operation for many years, to increase sewage sludge storage, mummification and induction system, the needs of sludge incineration are not considered during initial design boiler controller system, so the sludge drying workshop set up generally adopts steam indirectly drying technique, distance between its position and boiler is usually far away, need the coal yard first dewatered sludge being transported to power plant to store up, then adopt Belt Conveying mode to send into pulverized coal preparation system, or directly send into burning in stove.This causes system flow complicated, and equipment is many, and floor space is large, and cost of investment is high; Again because the mud after mummification has airborne dust in stacking and course of conveying and foul smell distributes, and the sealing property of belt conveyor system is poor, so easily cause foul smell in plant area and near zone diffusion, cause work under bad environment, have a strong impact on the enthusiasm of power plant's burning sludge.At present, also the mud flue gas mummification-pulverized-coal fired boiler based on fanned powder-grinding system is had to mix firing technique scheme, but due to mud mummification the primary mixture produced in the process of grind into powder has stronger penetrating odor, corrosivity and very high dust concentration in fan mill, its gas powder is separated and acquires a certain degree of difficulty, requirement of explosion proof is also higher, there is not yet engineer applied.
Therefore for the needs of power plant's burning sludge, development system is succinct, flow process is short, the sludge anhydration burning electricity generation system of environment-friendly high-efficiency is necessary.
Summary of the invention
Technical problem to be solved by this invention is to provide a kind of coal-mud mixture burning control system based on high temperature flue gas drying and CFBB, this system Absorbable organic halogens ground carries out sludge drying, and the multifuel combustion of mud and coal after realizing mummification, effective control foul smell and dust recycling, overcome the deficiency in existing sludge incineration engineering.
For solving the problems of the technologies described above, the present invention adopts following technical scheme:
A kind of coal-mud mixture burning control system based on high temperature flue gas drying and CFBB, comprise warehouse of sludge, screw pump, spraying dry pipe, rotary feeder one, cyclone separator, rotary feeder two, dewatered sludge storehouse, conveying worm, cooler condenser, weary gas blower fan, CFBB, described warehouse of sludge discharging opening connects the charging aperture of spraying dry pipe by screw pump, the air inlet of spraying dry pipe is connected with the Cyclone outlet flue of CFBB, from the Cyclone outlet flue extracting high-temperature flue gas of CFBB, the outlet one of described spraying dry pipe connects dewatered sludge storehouse by rotary feeder one, the oarse-grained mud being deposited to spraying dry pipe bottom is made to enter dewatered sludge storehouse by rotary feeder, the outlet in dewatered sludge storehouse connects CFBB by conveying worm, the dewatered sludge in dewatered sludge storehouse is made to send into the emulsion zone burning of CFBB by conveying worm, the outlet two of described spraying dry pipe is connected with cyclone separator, make all the other mud granules enter cyclone separator together with dried tail gas and carry out gas solid separation, the discharge port of cyclone separator connects dewatered sludge storehouse by rotary feeder two, the exhaust outlet of cyclone separator connects CFBB by cooler condenser, weary gas blower fan successively, making the high weary gas containing wetting after cooler condenser cool-down dehumidification, being entered the dilute-phase zone burning of CFBB by weary gas blower fan.
Described CFBB charging aperture connects feeding-coal bucket by feeder, makes the coal in feeding-coal bucket send into the emulsion zone burning of CFBB through feeder; Described CFBB charging aperture connects lime stone hopper by lime stone batcher, and the emulsion zone making the limestone particle in lime stone hopper send into CFBB through lime stone batcher carries out desulfuration in furnace reaction; The outlet of described CFBB connects chimney by deduster, desulfurizer, air-introduced machine successively.
Described weary gas blower fan is adjustable rotating speed blower fan, by regulating the rotating speed of described weary gas blower fan, the extraction amount of controlled preparing high-temp flue gas and low-temperature flue gas, adapts to the needs of drying sludge Load Regulation.
Cooling medium in described cooler condenser is unit condensate water, by the waste gas residual heat after unit condensate-water polishing drying sludge, reduce energy consumption for drying, reduce the moisture that mud brings boiler into, thus reduce boiler export flue gas dew point temperature and heat loss due to exhaust gas, improve boiler thermal output.
The invention has the beneficial effects as follows: adopt technique scheme, by extracting high-temperature flue gas, direct contact drying is carried out to mud, compared with the steam indirectly drying technology extensively adopted at present, speed and the treating capacity of drying sludge can be significantly improved, and the waste heat of dry weary gas is reclaimed by cooler condenser, reduce energy consumption for drying, reduce the moisture that mud brings boiler into, thus reduce boiler export flue gas dew point temperature and heat loss due to exhaust gas, improve boiler thermal output; Burning facility adopts CFBB, the average grain diameter general control of the coal particle and mud granule that enter stove burning is the level of several millimeters, without the need to adopting the equipment such as fan mill that mud is ground to micron-sized particle diameter, thus reduce the difficulty of spraying dry tube inlet mud granulation and gas solid separation thereafter; From cyclone separator of circulating fluidized bed boiler exhaust pass extracting high-temperature flue gas, with in fan mill drying system near Pulverized Coal fired Boiler Furnace outlet extracting high-temperature Gas phase Smoke ratio, greatly reduce high-temperature flue gas extraction to the impact of boiler heating surface Temperature Deviation and job security; The function of desulphurization in circulating fluidized bed boiler, denitration and dedusting can be given full play to, effectively control the pollutant emission that mud mixes burning; Sludge drying is short with conveying flow process, and good leak tightness, can prevent foul smell and dust to be outwards leaked in environment.
Therefore, the coal-mud mixture burning control system based on high temperature flue gas drying and CFBB that the present invention proposes, integrates sludge drying, burning and pollutant catabolic gene function, have system succinctly, the feature of environment-friendly high-efficiency.
Accompanying drawing explanation
Fig. 1 is system architecture schematic diagram of the present invention.
Detailed description of the invention
Below in conjunction with accompanying drawing and embodiment, the invention will be further described.
As shown in Figure 1, at the coal-mud mixture burning control system based on high temperature flue gas drying and CFBB of the present invention, comprise warehouse of sludge 1, screw pump 2, spraying dry pipe 3, rotary feeder 1, cyclone separator 5, rotary feeder 26, dewatered sludge storehouse 7, conveying worm 8, cooler condenser 9, weary gas blower fan 10, CFBB 11, feeding-coal bucket 12, feeder 13, Limestone silo 14, lime stone batcher 15, deduster 16, desulfurizer 17, air-introduced machine 18 and chimney 19.
The outlet of feeding-coal bucket 12 is connected with feeder 13, and the outlet of feeder 13 is connected with CFBB 11; Limestone silo 14 is connected with lime stone batcher 15, and the outlet of lime stone batcher 15 is connected with CFBB 11; The outlet of CFBB 11 is connected successively with deduster 16, desulfurizer 17, air-introduced machine 18, chimney 19.
Warehouse of sludge 1 is connected to screw pump 2, and the outlet of screw pump 2 is connected to the charging aperture of spraying dry pipe 3; The air inlet of spraying dry pipe 3 is connected with the Cyclone outlet flue of CFBB 11; The outlet one of spraying dry pipe 3 is connected successively with rotary feeder 1, dewatered sludge storehouse 7; The outlet two of spraying dry pipe 3 is connected 5 with cyclone separator, and the discharge port of cyclone separator 5 is connected successively with rotary feeder 26, dewatered sludge storehouse 7; The exhaust outlet of cyclone separator 5 is connected successively with cooler condenser 9, weary gas blower fan 10, and the outlet of weary gas blower fan 10 is connected to CFBB 11; The outlet in dewatered sludge storehouse 7 is connected with conveying worm 8, and the outlet of conveying worm 8 is connected with CFBB 11.
Should be based on the operation principle of the coal-mud mixture burning control system of high temperature flue gas drying and CFBB:
Be stored in the mud in warehouse of sludge 1, spraying dry pipe 3 is transported to through screw pump 2, from the Cyclone outlet flue extracting high-temperature flue gas of CFBB 11, enter spraying dry pipe 3 pairs of mud as drying sludge medium and carry out heat drying, oarse-grained sludge settling is to the bottom of drying tube 3, dewatered sludge storehouse 7 is entered by rotary feeder 1, all the other mud granules enter after cyclone separator 5 carries out gas solid separation together with dried tail gas, the high weary gas containing wetting is after cooler condenser 9 cool-down dehumidification, the dilute-phase zone burning of CFBB 11 is entered by weary gas blower fan 10, the mud granule separated enters dewatered sludge storehouse 7 by rotary feeder 26.
Coal in feeding-coal bucket 12 sends into the emulsion zone burning of CFBB 11 through feeder 13; Dewatered sludge in dewatered sludge storehouse 7 is burnt with the emulsion zone being sent into CFBB 11 by conveying worm 8; The emulsion zone that limestone particle in Limestone silo 14 sends into CFBB 11 through lime stone batcher 15 carries out desulfuration in furnace reaction; Each heating surface that the high-temperature flue gas that burning produces flows through CFBB 11 releases heat, after deduster 16 removes dust, enters in desulfurizer 17, enters chimney 19 discharge after removing the SOx in flue gas further through air-introduced machine 18.
Native system has following characteristics:
(1) extracting high-temperature flue gas is as the drier of mud, and greatly, mud conveying process is few, good leak tightness, and foul smell and dust can be prevented to be leaked in environment for mud and the direct contact drying speed of flue gas;
(2) by changing the rotational speed regulation high-temperature flue gas rate of air sucked in required of weary gas blower fan, the needs of different drying sludge load can be met, with while extracting high-temperature flue gas compare with two medium drying systems of low-temperature flue gas, flue reduces, total fume extraction amount reduces, boiler operatiopn characteristic is easy to control, and adopts native system economy better when drying sludge load change is less;
(3) burning facility adopts CFBB, compares with coal-powder boiler, and the average grain diameter entering the coal particle of stove burning and mud granule is comparatively large, reduces the difficulty of spraying dry tube inlet mud granulation and gas solid separation thereafter; From cyclone separator of circulating fluidized bed boiler exhaust pass extracting high-temperature flue gas, also reduce high-temperature flue gas and extract impact on boiler heating surface Temperature Deviation and job security;
(4) unit condensate water can be adopted as the cooling medium in cooler condenser, reclaim the waste gas residual heat after drying sludge, reduce energy consumption for drying, reduce the moisture that mud brings boiler into, thus reduce boiler export flue gas dew point temperature and heat loss due to exhaust gas, improve boiler thermal output.
Therefore, be somebody's turn to do the coal-mud mixture burning control system based on high temperature flue gas drying and CFBB, sludge drying, dried tail gas waste heat utilization, mud and the controlling functions such as coal multifuel combustion and pollutant can be realized, be conducive to preventing foul smell and dust recycling, having that system is succinct, the feature of environment-friendly high-efficiency, is a kind of novel sludge treatment system.

Claims (4)

1. coal-mud the mixture burning control system based on high temperature flue gas drying and CFBB, comprise warehouse of sludge (1), screw pump (2), spraying dry pipe (3), rotary feeder one (4), cyclone separator (5), rotary feeder two (6), dewatered sludge storehouse (7), conveying worm (8), cooler condenser (9), weary gas blower fan (10), CFBB (11), it is characterized in that: described warehouse of sludge (1) discharging opening connects the charging aperture of spraying dry pipe (3) by screw pump (2), the air inlet of spraying dry pipe (3) is connected with the Cyclone outlet flue of CFBB (11), from the Cyclone outlet flue extracting high-temperature flue gas of CFBB (11), the outlet one of described spraying dry pipe (3) connects dewatered sludge storehouse (7) by rotary feeder one (4), the oarse-grained mud being deposited to spraying dry pipe (3) bottom is made to enter dewatered sludge storehouse (7) by rotary feeder (4), the outlet in dewatered sludge storehouse (7) connects CFBB (11) by conveying worm (8), the dewatered sludge in dewatered sludge storehouse (7) is made to send into the emulsion zone burning of CFBB (11) by conveying worm (8), the outlet two of described spraying dry pipe (3) is connected with cyclone separator (5), make all the other mud granules enter cyclone separator (5) together with dried tail gas and carry out gas solid separation, the discharge port of cyclone separator (5) connects dewatered sludge storehouse (7) by rotary feeder two (6), the exhaust outlet of cyclone separator (5) is successively by cooler condenser (9), weary gas blower fan (10) connects CFBB (11), make the high weary gas containing wetting after cooler condenser (9) cool-down dehumidification, the dilute-phase zone burning of CFBB (11) is entered by weary gas blower fan (10).
2. coal-mud the mixture burning control system based on high temperature flue gas drying and CFBB according to claim 1, it is characterized in that: described CFBB (11) charging aperture connects feeding-coal bucket (12) by feeder (13), make the coal in feeding-coal bucket (12) send into the emulsion zone burning of CFBB (11) through feeder (13); Described CFBB (11) charging aperture connects lime stone hopper (14) by lime stone batcher (15), and the emulsion zone making the limestone particle in lime stone hopper (14) send into CFBB (11) through lime stone batcher (15) carries out desulfuration in furnace reaction; The outlet of described CFBB (11) connects chimney (19) by deduster (16), desulfurizer (17), air-introduced machine (18) successively.
3. coal-mud the mixture burning control system based on high temperature flue gas drying and CFBB according to claim 1, it is characterized in that: described weary gas blower fan (10) is adjustable rotating speed blower fan, by regulating the rotating speed of described weary gas blower fan (10), the extraction amount of controlled preparing high-temp flue gas and low-temperature flue gas, adapts to the needs of drying sludge Load Regulation.
4. coal-mud the mixture burning control system based on high temperature flue gas drying and CFBB according to claim 1, it is characterized in that: in described cooler condenser, the cooling medium of (9) is unit condensate water, by the waste gas residual heat after unit condensate-water polishing drying sludge, reduce energy consumption for drying, reduce the moisture that mud brings boiler into, thus reduce boiler export flue gas dew point temperature and heat loss due to exhaust gas, improve boiler thermal output.
CN201510683210.XA 2015-10-20 2015-10-20 Coal-sludge co-combustion system based on high-temperature smoke drying and circulating fluidized bed boiler Pending CN105318337A (en)

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CN106226408A (en) * 2016-07-22 2016-12-14 北京赛普泰克技术有限公司 A kind of cycle rate computational methods of the adsorbent of gasoline absorbing desulfurization device
CN106287747A (en) * 2016-08-18 2017-01-04 哈尔滨工业大学 The outer heat drying of sludge roller is integrated with Incineration in CFB and exhaust gas cleaner
CN106322404A (en) * 2016-09-05 2017-01-11 上海理工大学 Sludge and coal fluidization-suspension coupled combustion system based on direct blowing type high-temperature flue gas drying
CN107572740A (en) * 2017-09-26 2018-01-12 江苏中圣高科技产业有限公司 A kind of sludge at low temperature desiccation burning integral method and system using fume afterheat
CN110332548A (en) * 2019-07-31 2019-10-15 中国华能集团清洁能源技术研究院有限公司 A kind of circulating fluidized bed boiler with direct sludge co-combustion system
CN110436740A (en) * 2019-08-29 2019-11-12 浙江科技学院 A kind of sludge classification desiccation gasification coupling coal generating system and its process
CN111718087A (en) * 2020-07-22 2020-09-29 湖南慧峰环保科技开发有限公司 Sludge or oil sludge drying and burning treatment circulating system and treatment method
CN112174483A (en) * 2020-10-14 2021-01-05 华能国际电力股份有限公司 Thermal power generating unit sludge coupling power generation system utilizing flue gas drying
CN112456752A (en) * 2020-11-16 2021-03-09 中国能源建设集团山西省电力勘测设计院有限公司 Direct sludge drying treatment method based on existing equipment of thermal power plant
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