Novel diaphragm auxiliary type strut buckling flip-over type valve member
Technical field
The present invention relates to a kind of valve member, relate to a kind of valve member can automatically can opened or close when pressure exceedes setting value more specifically.
Background technique
In order to protect device and the equipment of pressure piping, pressurized container and their upstream and downstream, the valve can automatically opened or close under often needing to be arranged on superpressure operating mode.In practice in the past, pressure in usual use pressure transmitter detected pressures pipeline or pressurized container, pressure transmitter outputs signal to control system, when pressure exceedes setting value, control system can send instruction and change the power supply state being installed on the solenoid valve of pneumatic actuator supply air line, and then change the state of solenoid valve air-flow path, thus instrument wind makes pneumatic actuator action, reaches the object of unlatching or throttle down.
Use pressure transmitter, solenoid valve, pneumatic actuator, main valve and control system jointly to realize the main potential risk of automatic on-off valve under superpressure operating mode to be, if pressure transmitter lost efficacy, or the Signal transmissions between pressure transmitter and control system, or the power supply of solenoid valve goes wrong, or the instrument wind in place goes wrong, just may occur that pressure exceedes setting pressure, pneumatic actuator does not but make the situation of main valve action as scheduled, brings threat to the device of pressure piping, pressurized container and their upstream and downstream and equipment.
The present invention is primarily of spring final controlling element, hydraulic oil, switch valve, selector valve, oil hydraulic pump, hydraulic oil connecting tube and hydraulic oil storage tank composition.Wherein the design of selector valve is based on the principle of pressure bar stabilization and strut buckling, its mangetic core assembly be connected with diaphragm bears from the pressure loading in pipeline, this load will be carried in elongate rod, when the ultimate load of active force lower than elongate rod that the pressure medium in pipeline produces, elongate rod is stablized, the end thrust of elongate rod makes mangetic core assembly be in working position one, and now spring final controlling element can make switch valve be in normal valve position; When the active force that pressure medium produces exceedes the ultimate load of elongate rod, elongate rod unstability, selector valve makes the conducting of hydraulic oil connecting tube, and hydraulic oil flows to downstream hydraulic oil reservoir tank.The piston of spring final controlling element loses the supporting effect of hydraulic oil, under the promotion of spring by switch valve action to working position two.Valve will change into improper valve position by normal valve position, thus achieve automatic unlatching or the closedown of superpressure operating mode lower valve.
In this application, the function of pressure transmitter, solenoid valve and control system three is achieved based on pressure bar stabilization and strut buckling principle design selector valve; And spring final controlling element achieves the function of pneumatic actuator.So this application is without the need to any electric power, the driving of sensor or instrument wind, safe and reliable.
Through looking into, do not design based on pressure bar stabilization and strut buckling principle at present, and using diaphragm as the valve member of auto-action under the superpressure operating mode of auxiliary forced element.
Summary of the invention
The novel diaphragm auxiliary type strut buckling flip-over type valve member that the present invention relates to.Form primarily of spring final controlling element, hydraulic oil, switch valve, selector valve, oil hydraulic pump, pressure inlet tube and hydraulic oil storage tank.Wherein the function of pressure inlet tube 15 is connected with the cavity of resorption of selector valve the upstream of main valve, and the pressure from valve downstream is acted on diaphragm 6, and be delivered in elongate rod 3 by the mangetic core assembly 5 be fixedly connected with diaphragm 6.
Wherein, the critical piece of selector valve 20 comprises pole cap 1, bar cage 2, elongate rod 3, valve body 4, mangetic core assembly 5 and diaphragm 6 etc.Wherein trigger selector valve 20 and change working position thus the parts changing its internal hydraulic pressure oil passage are elongate rod 3, it is outside that it is installed on valve body 4, and one end connects with spool 5, and the other end connects with the pole cap 1 being installed on bar cage 2.
Pressure from switch valve upstream line 14 to be acted on diaphragm 6 and is delivered in elongate rod 3 by mangetic core assembly 5.When pipeline pressure is lower than set point, the load that elongate rod 3 is born is less than ultimate load and pressure bar stabilization, the end thrust of elongate rod makes mangetic core assembly 5 be in working position one, now the path of hydraulic oil 10 flow further downstream is closed, spring final controlling element piston 9 is subject to the supporting effect of hydraulic oil 10, cannot action, now switch valve 17 is in normal valve position, when the pressure from switch valve upstream line 14 is higher than specified point, the load that elongate rod 3 is born will exceed ultimate load and strut buckling, now its effective length can significantly diminish moment, its thrust acted on mangetic core assembly 5 can reduce suddenly, diaphragm 6 and mangetic core assembly 5 under pressure medium promotes action to working position two, now the passage of hydraulic oil 10 flow further downstream is opened, hydraulic oil 10 flow further downstream, the supporting effect of hydraulic oil 10 pairs of spring final controlling element pistons 9 simultaneously disappears, the action of pushing switch valve execution architecture 19, make switch valve 17 action to improper valve position (if switch valve 17 is in standard-sized sheet position under nominal situation, then under superpressure operating mode, switch valve 17 should cut out automatically, valve position becomes complete shut-down position, if switch valve 17 is in complete shut-down position under nominal situation, then under superpressure operating mode, switch valve 17 should be opened automatically, and valve position becomes standard-sized sheet position), thus achieve automatic unlatching or the closedown of superpressure operating mode lower valve.
After strut buckling and switch valve 17 auto-action occur elongate rod 3 and pressure recover in pressure piping is normal, pressure can be applied from valve body outside to mangetic core assembly 5, make mangetic core assembly 5 and diaphragm 6 return to working position one.Now elongate rod 3 changed, then use oil pump 13 to be pushed back in spring final controlling element cylinder body 7 through one-way valve 11 by hydraulic oil 10, now switch valve execution architecture 19 drives switch valve 17 to reset.
Accompanying drawing explanation
Fig. 1 is the main structure figure of the novel diaphragm auxiliary type strut buckling flip-over type valve member that the present invention relates to;
Schematic diagram when Fig. 2 is the novel diaphragm auxiliary type strut buckling flip-over type valve member action that the present invention relates to;
Schematic diagram when Fig. 3 is the novel diaphragm auxiliary type strut buckling flip-over type valve member reset that the present invention relates to;
Embodiment
Novel diaphragm auxiliary type strut buckling flip-over type valve member, critical piece comprises spring final controlling element cylinder body 7, spring final controlling element spring 8, spring final controlling element piston 9, hydraulic oil 10, one-way valve 11, hydraulic oil storage tank 12, oil pump 13, switch valve upstream line 14, pressure inlet tube 15, hydraulic oil connecting tube 16, switch valve 17, switch valve downstream line 18, switch valve execution architecture 19 and selector valve 20.See Fig. 1.
Wherein selector valve 20 is trigger mechanisms of whole valve member, and it is made up of pole cap 1, bar cage 2, elongate rod 3, valve body 4, spool 5 and diaphragm 6, and valve body 4 is wherein connected with hydraulic oil pipe 16.
Wherein pressure inlet tube 15 is connected with switch valve upstream line 14, and pipe medium pressure can be acted on diaphragm 6, and is delivered in elongate rod 3 by the mangetic core assembly 5 be fixedly connected with diaphragm 6; Switch valve 17 controls the circulation of medium in switch valve upstream line 14 and switch valve downstream line 18; Spring final controlling element cylinder body 7, spring final controlling element spring 8, spring final controlling element piston 9, hydraulic oil 10 and switch valve execution architecture 19 control the opening and closing of switch valve 17; One-way valve 11 controls the flow direction of hydraulic oil 10, makes hydraulic oil 10 can only flow to spring final controlling element cylinder body 7 from hydraulic oil storage tank 12; Hydraulic oil storage tank 12 is for storage liquid force feed 10; Oil pump 13 is for the reset of valve member.
The specific embodiment of the present invention is introduced below when using for switch valve 17 as emergency relief valve.
In normal conditions, switch valve 17 is in closed condition, from the pressure of switch valve upstream lower than setting value, the elongate rod 3 of selector valve 20 is born the load transmitted via diaphragm 6 and is less than ultimate load and pressure bar stabilization, the end thrust of elongate rod makes spool 5 be in working position one, has blocked the circulation passage of hydraulic oil 10 to hydraulic oil storage tank 12 at the mangetic core assembly 5 of this working position selector valve 20 and one-way valve 11 simultaneously.Hydraulic oil 10 has supporting effect for spring final controlling element piston 9 in spring final controlling element cylinder body 7.Spring final controlling element spring 8 is compressed, and stores elastic potential energy.See Fig. 1.
When the pressure in switch valve upstream line 14 reaches particular value, the pressure medium that diaphragm 6 is subject to reaches the ultimate load of elongate rod 3 by spool 5 power be delivered in elongate rod 3, elongate rod 3 unstability, now its effective length can significantly diminish moment, its thrust acted on mangetic core assembly 5 can reduce suddenly, pressure medium on diaphragm 6 promotes mangetic core assembly 5 action to working position two, now reversing valve assembly 5 channel connection that hydraulic oil connecting tube 16 is flowed to hydraulic oil storage tank 12, hydraulic oil 10 flows to hydraulic oil storage tank 12 from spring final controlling element cylinder body 7 rapidly, thus the supporting effect lost spring final controlling element piston 9.Spring final controlling element piston 9 moves under the impetus of spring final controlling element spring 8, makes switch valve execution architecture 19 action, is opened rapidly by switch valve 17, thus the medium in switch valve upstream line 14 is released to switch valve downstream line 18.See Fig. 2.
After the pressure recover in switch valve upstream line 14 is normal, promotes mangetic core assembly 5 by external force, make it be with dynamic diaphragm 6 to get back to work initialization position, and the elongate rod 3 more renewed.Now hydraulic oil connecting tube 16 is blocked to the circulation passage of hydraulic oil storage tank 12.Then by oil pump 13, hydraulic oil 10 is returned in spring final controlling element cylinder body 7 by one-way valve 11 from hydraulic oil storage tank through 12.Now spring final controlling element piston 9 is promoted by hydraulic oil 10, and Compress Spring final controlling element spring 8, is closed switch valve 17 by switch valve execution architecture 19 simultaneously, and whole valve member completes reset.See Fig. 3.
In addition, according to the Euler law of strut buckling, its ultimate load can be changed by the Young's modulus of adjustment elongate rod 3 and slenderness ratio, and then setting pressure during change switch valve 17 action.
When automatically closing under switch valve 17 of the present invention is designed to superpressure operating mode, only need switch valve execution architecture 19 90-degree rotation.Identical when embodiment and switch valve 17 are designed to superpressure emergency relief valve, do not repeat them here.
All features disclosed in this specification, or the step in disclosed all methods or process, except the special type mutually repelled and/or step, all can combine by any way.
Arbitrary feature disclosed in this specification (comprising any accessory claim, summary and accompanying drawing), unless specifically stated otherwise, all can be replaced by other equivalence or the alternative features with similar object.That is, unless specifically stated otherwise, each feature is an example in a series of equivalence or similar characteristics.
The present invention is not limited to aforesaid embodiment.The present invention expands to any new feature of disclosing in this manual or any combination newly, and the step of the arbitrary new method disclosed or process or any combination newly.