CN105317773A - Improved type manual pilot valve - Google Patents
Improved type manual pilot valve Download PDFInfo
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- CN105317773A CN105317773A CN201510740409.1A CN201510740409A CN105317773A CN 105317773 A CN105317773 A CN 105317773A CN 201510740409 A CN201510740409 A CN 201510740409A CN 105317773 A CN105317773 A CN 105317773A
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- spool
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- pilot valve
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Abstract
The invention provides an improved type manual pilot valve, and belongs to the technical field of machinery. According to the improved type manual pilot valve, the problem that the resistance of an existing manual pilot valve is high is solved. The improved type manual pilot valve comprises a valve body, a valve element and a handle. At least one working cavity is formed inside the valve body. The valve element is movably arranged in the working cavities; one end of the valve element is fixedly connected with an ejector rod, and the other end of the valve element is connected with a spring; an oil inlet cavity is formed in the end, near the ejector rod, of the valve element; moreover, a plurality of oil inlets and a plurality of oil outlets are formed in the peripheral side wall of the valve element and are communicated with the oil inlet cavity and arranged in an equal diameter mode. The handle is rotationally installed on one side of the valve body and connected with the ejector rod, and can push the ejector rod to move together with the valve element. The improved type manual pilot valve has the advantages of being low in resistance and convenient to manufacture.
Description
Technical field
The invention belongs to field of mechanical technique, relate to a kind of improved hand-operated pilot valve.
Background technique
The Auxiliary valves that pilot valve is control mechanism for handling in other valves or element and uses, usually and fixer hinder and form pilot control liquid bridge, according to input signal, main valve or secondary step valve or variable thick stick are controlled.
Pilot valve can accept multiple input modes, as manual, electronic, surge, pneumatic, mechanical cam and electric ratio etc., existing manual pilot valve is operationally except needs overcome friction and contained spring active force, mostly need to overcome the active force of hydraulic coupling to spool, during operated by personnel, resistance is large, is unfavorable for the carrying out of work; In addition, under long-term high-drag state, the component such as the spool of manual pilot valve are often damaged, and affect the working life of product.
In sum, for solving the structural deficiency of existing manual pilot valve, need a kind of reasonable in design, lower resistance of design and easily manufactured improved hand-operated pilot valve.
Summary of the invention
The object of the invention is to there are the problems referred to above for existing technology, propose a kind of reasonable in design, lower resistance and easily manufactured improved hand-operated pilot valve.
Object of the present invention realizes by following technical proposal: a kind of improved hand-operated pilot valve, comprising:
Valve body, inside offers at least one active chamber;
Spool, be movably arranged in active chamber, one end of spool is fixed with push rod, the other end is connected with spring, spool offer oil suction chamber near push rod one end and offer in spool outer peripheral sidewall respectively with some oil inlet holes, some oil outlets of oil suction chamber UNICOM, oil inlet hole and the isometrical setting of oil outlet;
Handle, is rotatably installed in valve body side and is connected with push rod, and described handle capable of being promotes the related spool of push rod and moves together.
In above-mentioned a kind of improved hand-operated pilot valve, described oil inlet hole, oil outlet are uniformly distributed around spool respectively and oil inlet hole is equal with the quantity of oil outlet, and the shaft axis of each oil inlet hole is positioned at same plane and the shaft axis of each oil outlet is positioned at same plane.
In above-mentioned a kind of improved hand-operated pilot valve, described spool comprises the head, middle part and afterbody and the three that set gradually and is connected as a single entity, described push rod is connected with afterbody and described spring is connected with head, described oil suction chamber, oil inlet hole and oil outlet are all opened in afterbody, and the minimum diameter of middle part, afterbody is greater than the diameter of head respectively.
In above-mentioned a kind of improved hand-operated pilot valve, also be installed with in active chamber and be set in spool outer peripheral sidewall and the first valve pocket, the second valve pocket that are closely connected, described second valve pocket is arranged near push rod, described spool respectively with the first valve pocket, the second housing portion Spielpassung.
In above-mentioned a kind of improved hand-operated pilot valve, first valve pocket offers oil inlet passage, second valve pocket offers oil discharge passage, described oil inlet passage, oil discharge passage respectively with active chamber UNICOM, valve body offers respectively with oil inlet passage, corresponding filler opening, the oil outlet arranged of oil discharge passage.
In above-mentioned a kind of improved hand-operated pilot valve, be provided with the screw plug be connected with valve body screw thread near head one end at active chamber, be fixed with spring seat at head near screw plug one end, described spring one end is resisted against on screw plug inwall, and the other end is resisted against on spring seat.
In above-mentioned a kind of improved hand-operated pilot valve, described valve body, the first valve pocket and screw plug surround formation oil back chamber, valve body also offers the return opening with oil back chamber UNICOM, described first valve pocket offers the through hole with oil inlet passage UNICOM near oil back chamber one end, and described head enters oil back chamber through through hole and the diameter of head is less than the diameter of through hole.
In above-mentioned a kind of improved hand-operated pilot valve, push rod is arranged with the 3rd valve pocket that is connected with valve body screw thread and the 3rd valve pocket is closely connected with the second valve pocket, is also arranged with dust ring near handle one end and dust ring is embedded in the 3rd valve pocket at push rod.
In above-mentioned a kind of improved hand-operated pilot valve, in valve body side, support is installed, support is installed with installation shaft and installation shaft runs through by handle, handle is installed with the pushing block that arrange corresponding to push rod.
In above-mentioned a kind of improved hand-operated pilot valve, support is also provided with two position-limited shafts, and two position-limited shafts be arranged in parallel with installation shaft respectively.
Compared with prior art, structure of the present invention is simple, reasonable in design; By reducing the diameter of poppet head, facilitate the manufacturing of spool; Oil inlet hole and oil outlet isometrical be provided with to be beneficial to eliminate the active force of hydraulic coupling to spool, only need the effect of overcome friction and spring force during handle with sleeve, be convenient to the carrying out of pilot valve work.
Accompanying drawing explanation
Fig. 1 is the structural representation of a preferred embodiment of the present invention.
Fig. 2 is the part-structure schematic diagram of Fig. 1.
Fig. 3 is the sectional view of meta state in a preferred embodiment of the present invention.
Fig. 4 is the sectional view of working state in a preferred embodiment of the present invention.
Fig. 5 is the part-structure schematic diagram of Fig. 2.
Fig. 6 is the structural representation of spool in a preferred embodiment of the present invention.
In figure, 10, valve body; 11, filler opening; 12, oil outlet; 13, return opening; 20, spool; 21, head; 22, middle part; 23, afterbody; 231, oil inlet hole; 232, oil outlet; 30, handle; 31, pushing block; 32, push rod; 41, spring; 42, spring seat; 51, the first valve pocket; 511, oil inlet passage; 512, through hole; 52, the second valve pocket; 521, oil discharge passage; 53, the 3rd valve pocket; 60, screw plug; 71, oil suction chamber; 72, oil back chamber; 80, dust ring; 90, support; 91, installation shaft; 92, position-limited shaft.
Embodiment
Be below specific embodiments of the invention and by reference to the accompanying drawings, technological scheme of the present invention is further described, but the present invention be not limited to these embodiments.
As shown in Figures 3 to 6, this improved hand-operated pilot valve comprises:
Valve body 10, inside offers at least one active chamber;
Spool 20, be movably arranged in active chamber, one end of spool 20 is fixed with push rod 32, the other end is connected with spring 41, spool 20 offer oil suction chamber 71 near push rod 32 one end and offer in spool 20 outer peripheral sidewall respectively with multiple oil inlet holes 231, multiple oil outlet 232 of oil suction chamber 71 UNICOM, oil inlet hole 231 and the isometrical setting of oil outlet 232;
Handle 30, is rotatably installed in valve body 10 side and is connected with push rod 32, and handle 30 can promote the related spool 20 of push rod 32 and move together.
Existing manual pilot valve, operationally except needs overcome friction and contained spring 41 active force, mostly needs to overcome the active force of hydraulic coupling to spool 20, and during operated by personnel, resistance is large, is unfavorable for the carrying out of work.Under long-term high-drag state, the component such as spool 20 grade of manual pilot valve are often damaged, and affect the working life of product.
In addition, mostly structure is comparatively complicated for the spool 20 of common manual pilot valve, manufacturing difficulty, and the yield rate of spool 20 is low, causes the waste of material, increases cost of production.
For this reason, the present invention devises a kind of improved hand-operated pilot valve, spool 20 being offered oil inlet hole 231 and the oil outlet 232 of isometrical setting, the active force of hydraulic oil to spool 20 is cancelled out each other, guaranteeing that spool 20 is only subject to the effect of frictional force and spring 41 power when moving.Being arranged so that like this is more convenient to operate, and working efficiency is high, is also conducive to the lasting use of spool 20.
Preferably, oil inlet hole 231, oil outlet 232 are uniformly distributed around spool 20 respectively and oil inlet hole 231 is equal with the quantity of oil outlet 232, and the shaft axis of each oil inlet hole 231 is positioned at same plane and the shaft axis of each oil outlet 232 is positioned at same plane.
In the present embodiment, oil inlet hole 231 is preferably six respectively with the quantity of oil outlet 232, six oil inlet holes 231 are uniformly distributed around spool 20, six oil outlets 232 are uniformly distributed around spool 20, arrange like this and the power of action of hydraulic force on valve body 10 can be made to be evenly distributed, oil inlet hole 231 is equal with the quantity of oil outlet 232, is beneficial to counteracting hydraulic coupling further.
Wherein, oil suction chamber 71 arranges along the axial direction of spool 20, and oil suction chamber 71 is near one end of push rod 32 and each oil outlet 232 UNICOM, and oil suction chamber 71 is away from one end of push rod 32 and each oil inlet hole 231 UNICOM.
Further preferably, spool 20 comprises the head 21, middle part 22 and afterbody 23 and the three that set gradually and is connected as a single entity, push rod 32 is connected with afterbody 23 and spring 41 is connected with head 21, oil suction chamber 71, oil inlet hole 231 and oil outlet 232 are all opened in afterbody 23, and the minimum diameter of middle part 22, afterbody 23 is greater than the diameter of head 21 respectively.
The diameter of head 21 reduces by the present invention, makes fluid directly around the flowing of head 21 outer peripheral sidewall, does not need to offer inner chamber again in spool 20 inside to for fluid flowing, significantly reduces the difficulty of processing coefficient of spool 20, be convenient to manufacture.
Preferably, be also installed with in active chamber and be set in spool 20 outer peripheral sidewall and the first valve pocket 51, second valve pocket 52, second valve pocket 52 be closely connected is arranged near push rod 32, spool 20 coordinates with the first valve pocket 51, second valve pocket 52 portion gap respectively.
Because fluid needs to flow between spool 20 and each valve pocket, therefore, spool 20 is not isometrical everywhere, and the middle part 22 of spool 20, maximum diameter place on afterbody 23 all the time with corresponding valve pocket Spielpassung, while the circulation of guarantee fluid, also to prevent oil liquid leakage.
As shown in Fig. 3, Fig. 4 and Fig. 5, further preferably, first valve pocket 51 offers oil inlet passage 511, second valve pocket 52 offers oil discharge passage 521, oil inlet passage 511, oil discharge passage 521 respectively with active chamber UNICOM, valve body 10 offers respectively with oil inlet passage 511, corresponding filler opening 11, the oil outlet 12 arranged of oil discharge passage 521.
Pilot valve is usually for the unlatching of control bound, and during work, fluid enters active chamber by the filler opening 11 on valve body 10, oil outlet 12 and main valve UNICOM.
Similarly, fluid needs between turnover valve pocket and active chamber, therefore, first valve pocket 51 leaves certain space between oil inlet passage 511 place and active chamber inwall (i.e. valve body 10), second valve pocket 52 also leaves certain space between oil discharge passage 521 place and active chamber inwall, all for flowing for fluid, the maximum diameter place of the first valve pocket 51, second valve pocket 52 then fits tightly with active chamber inwall, avoids oil liquid leakage.
Wherein, the quantity of oil inlet passage 511, oil discharge passage 521 is multiple, and concrete quantity can be selected according to actual conditions, does not limit in the present embodiment.Filler opening 11, oil outlet 12 respectively with corresponding above-mentioned space UNICOM, further, filler opening 11, oil outlet 12 respectively with corresponding each oil inlet passage 511, each oil discharge passage 521 UNICOM.
Be respectively arranged with seal ring between spool 20 and the first valve pocket 51, second valve pocket 52 and between valve body 10 and the first valve pocket 51, second valve pocket 52, guarantee sealing.
Preferably, be provided with the screw plug 60 be threaded with valve body 10 at active chamber near head 21 one end, be fixed with spring seat 42 at head 21 near screw plug 60 one end, spring 41 one end is resisted against on screw plug 60 inwall, and the other end is resisted against on spring seat 42.
Screw plug 60 and valve body 10 are tightly connected, and avoid oil liquid leakage, screw plug 60 faces spring seat 42 side and offers groove, and spring 41 is positioned at groove, facilitates the position also defining spring 41 that spring 41 is installed; Spring seat 42 arrange on the one hand for being connected with the head 21 of spool 20, on the other hand then in order to further restraining spring 41, avoid spring 41 to occur cheaply to offset in spool 20 movement process.
Further preferably, valve body 10, first valve pocket 51 and screw plug 60 surround and form oil back chamber 72, valve body 10 also offers the return opening 13 with oil back chamber 72 UNICOM, first valve pocket 51 offers the through hole 512 with oil inlet passage 511 UNICOM near oil back chamber 72 one end, and head 21 enters oil back chamber 72 through through hole 512 and the diameter of head 21 is less than the diameter of through hole 512.
In theory, as long as the diameter of head 21 is less than the diameter of through hole 512, fluid can flow between the first valve pocket 51 and oil back chamber 72, but because spool 20 needs when moving to control the UNICOM between oil inlet hole 231 and oil inlet passage 511 and between oil inlet passage 511 and oil back chamber 72 and partition, carry out smoothly in order to ensure related work, each size of spool 20, valve pocket needs the effect used according to reality to determine suitable numerical value.
Herein, oil back chamber 72 be positioned at active chamber inner and with active chamber UNICOM, when pilot valve does not work, fluid enters active chamber from filler opening 11, the rear directly via through holes 512 of the first valve pocket 51 enters oil back chamber 72, then again enters active chamber and flows back to fuel tank from return opening 13.
As shown in Figure 3 and Figure 4, preferably, push rod 32 is arranged with the 3rd valve pocket 53 that is threaded with valve body 10 and the 3rd valve pocket 53 is closely connected with the second valve pocket 52, is also arranged with dust ring 80 near handle 30 one end and dust ring 80 is embedded in the 3rd valve pocket 53 at push rod 32.
3rd valve pocket 53 is for being tightly connected with valve body 10, and simultaneously for the installation of push rod 32 is offered help, be also convenient to the setting of dust ring 80 in addition, dust ring 80 avoids the impurity in external environment to enter active chamber to allow, and safeguard work is carried out smoothly.
As depicted in figs. 1 and 2, preferably, in valve body 10 side, support 90 is installed, support 90 is installed with installation shaft 91 and installation shaft 91 runs through by handle 30, handle 30 is installed with the pushing block 31 that arrange corresponding to push rod 32.
The setting party of support 90 and installation shaft 91 the installation of handle 30, handle 30 can swing around installation shaft 91, and when handle 30 swings to several angle, pushing block 31 contacts with push rod 32, and handle 30 continues to swing, and promotes the related spool 20 of push rod 32 and moves.
It is worth mentioning that, this improved hand-operated pilot valve is three position four-way directional control valve, offers two active chambers in valve body 10, and apparently, the quantity of spool 20 is also two, and handle 30 swings towards both direction can control the action of two spools 20 respectively.
Wherein, the quantity of the filler opening 11 on valve body 10 is also two, respectively with corresponding active chamber UNICOM; Oil outlet 12, return opening 13 then all with two active chamber UNICOMs.
Further preferably, support 90 is also provided with two position-limited shaft 92, two position-limited shafts 92 to be arranged in parallel with installation shaft 91 respectively.The setting of two position-limited shafts 92 is then the pendulum angle in order to limit handle 30, is alternatively for the swing position of handle 30 provides signal, when handle 30 contacts with position-limited shaft 92, represents that pilot valve has commutated and completes.
Wherein installation shaft 91 and two position-limited shaft 92 threes not in the same plane, the position of two position-limited shafts 92 needs to come rationally to arrange according to the selection of handle 30 pendulum angle.
As shown in Figure 3, when this improved hand-operated pilot valve is in meta state, oil inlet passage 511 and oil inlet hole 231 cut off, fluid enters active chamber through filler opening 11, then the first valve pocket 51 is entered, then directly via through holes 512 enters oil back chamber 72, and again enters active chamber, finally flows back to fuel tank through return opening 13.
As shown in Figure 4, when handle 30 is towards when swinging aside, the spool 20 promoting the related correspondence of one of them push rod 32 moves, now, oil inlet passage 511 and oil inlet hole 231 UNICOM, fluid enters the first valve pocket 51 through filler opening 11, active chamber, oil inlet passage 511, then enters oil inlet hole 231, oil suction chamber 71 enter the second valve pocket 52 through oil outlet 232, then enter active chamber through oil discharge passage 521, finally enter main valve through oil outlet 12; When handle 30 swings towards opposite side, working procedure and said process similar.
This improved hand-operated pilot valve is reasonable in design, easy to operate; When being convenient to manufacturing and working, resistance is low, efficiency is high, is conducive to the carrying out of related work, is convenient to widely use.
Specific embodiment described herein is only to the explanation for example of the present invention's spirit.Those skilled in the art can make various amendment or supplement or adopt similar mode to substitute to described specific embodiment, but can't depart from spirit of the present invention or surmount the scope that appended claims defines.
Claims (10)
1. an improved hand-operated pilot valve, is characterized in that, comprising:
Valve body, inside offers at least one active chamber;
Spool, be movably arranged in active chamber, one end of spool is fixed with push rod, the other end is connected with spring, spool offer oil suction chamber near push rod one end and offer in spool outer peripheral sidewall respectively with some oil inlet holes, some oil outlets of oil suction chamber UNICOM, oil inlet hole and the isometrical setting of oil outlet;
Handle, is rotatably installed in valve body side and is connected with push rod, and described handle capable of being promotes the related spool of push rod and moves together.
2. a kind of improved hand-operated pilot valve according to claim 1, it is characterized in that, described oil inlet hole, oil outlet are uniformly distributed around spool respectively and oil inlet hole is equal with the quantity of oil outlet, and the shaft axis of each oil inlet hole is positioned at same plane and the shaft axis of each oil outlet is positioned at same plane.
3. a kind of improved hand-operated pilot valve according to claim 1 and 2, it is characterized in that, described spool comprises the head, middle part and afterbody and the three that set gradually and is connected as a single entity, described push rod is connected with afterbody and described spring is connected with head, described oil suction chamber, oil inlet hole and oil outlet are all opened in afterbody, and the minimum diameter of middle part, afterbody is greater than the diameter of head respectively.
4. a kind of improved hand-operated pilot valve according to claim 3, it is characterized in that, also be installed with in active chamber and be set in spool outer peripheral sidewall and the first valve pocket, the second valve pocket that are closely connected, described second valve pocket is arranged near push rod, described spool respectively with the first valve pocket, the second housing portion Spielpassung.
5. a kind of improved hand-operated pilot valve according to claim 4, it is characterized in that, first valve pocket offers oil inlet passage, second valve pocket offers oil discharge passage, described oil inlet passage, oil discharge passage respectively with active chamber UNICOM, valve body offers respectively with oil inlet passage, corresponding filler opening, the oil outlet arranged of oil discharge passage.
6. a kind of improved hand-operated pilot valve according to claim 5, it is characterized in that, be provided with the screw plug be connected with valve body screw thread near head one end at active chamber, spring seat is fixed with near screw plug one end at head, described spring one end is resisted against on screw plug inwall, and the other end is resisted against on spring seat.
7. a kind of improved hand-operated pilot valve according to claim 6, it is characterized in that, described valve body, the first valve pocket and screw plug surround formation oil back chamber, valve body also offers the return opening with oil back chamber UNICOM, described first valve pocket offers the through hole with oil inlet passage UNICOM near oil back chamber one end, and described head enters oil back chamber through through hole and the diameter of head is less than the diameter of through hole.
8. a kind of improved hand-operated pilot valve according to claim 4, it is characterized in that, push rod is arranged with the 3rd valve pocket that is connected with valve body screw thread and the 3rd valve pocket is closely connected with the second valve pocket, is also arranged with dust ring near handle one end and dust ring is embedded in the 3rd valve pocket at push rod.
9. a kind of improved hand-operated pilot valve according to claim 1, is characterized in that, be provided with support in valve body side, support is installed with installation shaft and installation shaft runs through by handle, and handle is installed with the pushing block that arrange corresponding to push rod.
10. a kind of improved hand-operated pilot valve according to claim 9, is characterized in that, support is also provided with two position-limited shafts, and two position-limited shafts be arranged in parallel with installation shaft respectively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510740409.1A CN105317773A (en) | 2015-11-04 | 2015-11-04 | Improved type manual pilot valve |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510740409.1A CN105317773A (en) | 2015-11-04 | 2015-11-04 | Improved type manual pilot valve |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN105317773A true CN105317773A (en) | 2016-02-10 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510740409.1A Pending CN105317773A (en) | 2015-11-04 | 2015-11-04 | Improved type manual pilot valve |
Country Status (1)
| Country | Link |
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| CN (1) | CN105317773A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107504003A (en) * | 2017-08-28 | 2017-12-22 | 宁波长壁流体动力科技有限公司 | One kind enters back liquid threeway |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1114810A (en) * | 1965-06-12 | 1968-05-22 | Bosch Gmbh Robert | An improved control valve device for an hydraulic work circuit |
| JPS61294281A (en) * | 1985-06-22 | 1986-12-25 | Hitachi Constr Mach Co Ltd | Pressure reducing valve type pilot valve |
| CN201496083U (en) * | 2009-09-09 | 2010-06-02 | 四川神坤装备股份有限公司 | Hand-operated pilot valve |
| CN201581907U (en) * | 2009-12-18 | 2010-09-15 | 中国航天科技集团公司烽火机械厂 | Manual pilot valve with self-locking function |
| CN103195765A (en) * | 2013-03-04 | 2013-07-10 | 宁波长壁流体动力科技有限公司 | Hand-operated pilot valve |
| CN103195946A (en) * | 2013-03-04 | 2013-07-10 | 宁波长壁流体动力科技有限公司 | Pilot valve |
| CN205101306U (en) * | 2015-11-04 | 2016-03-23 | 宁波长壁流体动力科技有限公司 | Manual pilot valve of improved generation |
-
2015
- 2015-11-04 CN CN201510740409.1A patent/CN105317773A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1114810A (en) * | 1965-06-12 | 1968-05-22 | Bosch Gmbh Robert | An improved control valve device for an hydraulic work circuit |
| JPS61294281A (en) * | 1985-06-22 | 1986-12-25 | Hitachi Constr Mach Co Ltd | Pressure reducing valve type pilot valve |
| CN201496083U (en) * | 2009-09-09 | 2010-06-02 | 四川神坤装备股份有限公司 | Hand-operated pilot valve |
| CN201581907U (en) * | 2009-12-18 | 2010-09-15 | 中国航天科技集团公司烽火机械厂 | Manual pilot valve with self-locking function |
| CN103195765A (en) * | 2013-03-04 | 2013-07-10 | 宁波长壁流体动力科技有限公司 | Hand-operated pilot valve |
| CN103195946A (en) * | 2013-03-04 | 2013-07-10 | 宁波长壁流体动力科技有限公司 | Pilot valve |
| CN205101306U (en) * | 2015-11-04 | 2016-03-23 | 宁波长壁流体动力科技有限公司 | Manual pilot valve of improved generation |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107504003A (en) * | 2017-08-28 | 2017-12-22 | 宁波长壁流体动力科技有限公司 | One kind enters back liquid threeway |
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Application publication date: 20160210 |