CN105305035B - A kind of forming method of antenna oscillator - Google Patents
A kind of forming method of antenna oscillator Download PDFInfo
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- CN105305035B CN105305035B CN201510804913.3A CN201510804913A CN105305035B CN 105305035 B CN105305035 B CN 105305035B CN 201510804913 A CN201510804913 A CN 201510804913A CN 105305035 B CN105305035 B CN 105305035B
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Abstract
The present invention relates to a kind of forming method of antenna oscillator, the antenna oscillator passes sequentially through Blanking process, trimming process, rushes boss process, shaping punching operation and the molding of necking process, ultimately forms antenna oscillator finished product.The advantage of the invention is that：Aluminium alloy is passed through Blanking process, trimming process with this by automation control, rushes boss process, shaping punching operation and the molding of necking process by the method for the present invention, and process is simple, efficient, while saving labour.
Description
Technical field
The present invention relates to a kind of forming method, especially a kind of forming method of antenna oscillator.
Background technology
Antenna oscillator is the component on antenna, has the function of being oriented to and amplifying electromagnetic wave, the electricity for making antenna receive
Magnetic signal is stronger, and antenna oscillator is manufactured with the preferable metal of electric conductivity, and oscillator has plenty of rod-shaped shape, the structure also having
More complex, usually many oscillators are arranged in parallel on antenna.
Currently, the production method of antenna oscillator can not effectively form batch production, hand labor intensity is big, working efficiency
Low, therefore, the forming method with regard to being badly in need of developing the antenna oscillator that can be produced in batches is not found and this hair through retrieval
Bright same or analogous method.
Invention content
The technical problem to be solved in the present invention is to provide a kind of forming methods for the antenna oscillator that can be produced in batches.
In order to solve the above technical problems, the technical scheme is that：A kind of forming method of antenna oscillator, innovative point
It is：The antenna oscillator passes sequentially through Blanking process, trimming process, rushes boss process, shaping punching operation and contracting
Mouth process molding, is as follows：
（1）Aluminum alloy blank prepares：Choose 0.8mm thickness aluminium alloys, and choose it is suitably sized, into next process；
（2）First of Blanking process：Embryo material is subjected to Blanking by being 60 tons with press tonnage, forms coiled strip
Width 154mm, coiled strip internal diameter 150mm, the antenna oscillator blank of coiled strip outer diameter 900mm；
（3）Second trimming process：The waste material around antenna oscillator blank is cut by being 20 tons with press tonnage
It prescinds and removes；
（4）Third road rushes boss process：A diameter is formed at the top of antenna oscillator blank by being 60 tons with press tonnage
8mm height is the boss of 3.5mm；
（5）4th shaping punching operation：Shaping is carried out to antenna oscillator blank bevel edge by being 40 tons with press tonnage,
And the hole of three a diameter of 3.5mm is rushed along antenna oscillator circumferencial direction in antenna oscillator, while being rushed in boss top center
The hole of one a diameter of 2.6mm；
（6）5th necking process：Necking is carried out to antenna oscillator blank bottom by press, type base diameter is
78.7mm；
Ultimately form antenna oscillator finished product.
Further, it is transmitted by manipulator between each process.
The advantage of the invention is that：Aluminium alloy is passed through Blanking work by the method for the present invention by automation control with this
Sequence, trimming process rush boss process, shaping punching operation and the molding of necking process, and process is simple, efficient, saves simultaneously
Labour.
Description of the drawings
Fig. 1 is the flow chart of the forming method of inventive antenna oscillator.
Fig. 2 is the front view of the forming production line of inventive antenna oscillator.
Fig. 3 is the vertical view of the forming production line of inventive antenna oscillator
Fig. 4 is that the forming production line of inventive antenna oscillator rushes boss station structure schematic diagram.
Fig. 5 is the forming production line shaping punching station structural schematic diagram of inventive antenna oscillator.
Specific implementation mode
A kind of forming method of antenna oscillator as shown in Figures 1 to 5, antenna oscillator pass sequentially through Blanking process
21, trimming process 22, rush boss process 23, shaping punching operation 24 and necking process 25 are molded, be as follows：
（1）Aluminum alloy blank prepares：Choose 0.8mm thickness aluminium alloys, and choose it is suitably sized, into next process；
（2）First of Blanking process 21：Embryo material is subjected to Blanking by being 60 tons with press tonnage, forms volume
Expect width 154mm, coiled strip internal diameter 150mm, the antenna oscillator blank of coiled strip outer diameter 900mm；
（3）Second trimming process 22：The waste material around antenna oscillator blank is carried out by being 20 tons with press tonnage
Cutting removal；
（4）Third road rushes boss process 23：It is formed always at the top of antenna oscillator blank by being 60 tons with press tonnage
Diameter 8mm height is the boss of 3.5mm；
（5）4th shaping punching operation 24：It is whole by being carried out to antenna oscillator blank bevel edge for 40 tons with press tonnage
Shape, and in antenna oscillator along the hole of three a diameter of 3.5mm of antenna oscillator circumferencial direction punching, while in boss top center
Rush the hole of an a diameter of 2.6mm；
（6）5th necking process 25：Necking is carried out to antenna oscillator blank bottom by press, type base diameter is
78.7mm；
Ultimately form antenna oscillator finished product.
It is transmitted by manipulator between each process of the present invention.
Be using the molding antenna oscillator used in the method for the present invention include feed device 1, molding machine 2, conveying device 3
And console 5.
Feed device 1 includes rack, transition frame and idler wheel servo feeder, rack, transition frame and idler wheel servo feeder
It is successively set on same level straight line.
Molding machine 2 includes a rack, and rack includes setting gradually crossbeam, sliding block and workbench, sliding block under upper
It can be moved up and down between crossbeam and workbench by the telescoping cylinder on crossbeam；Molding machine 2 further includes that blanking is drawn
It stretches station, trimming station, rush boss station, shaping punching station and necking station, Blanking station, trimming station, punching
Boss station, shaping punching station and necking station include respectively under, lower two parts, the Blanking station, trimming
Station, the direction of transfer rushed on boss station, shaping punching station and necking station partly along feeding are sequentially arranged at sliding block
Bottom, Blanking station, trimming station rush boss station, shaping punching station and necking station lower part along feeding
Direction of transfer is sequentially arranged on workbench.
Conveying device 3 include one across workbench conveying lever, conveying lever both ends respectively with Robotic Host and machinery
Hand slave connect, conveying lever be equipped with Blanking station, trimming station, rush boss station, shaping punching station and contracting
Mouthful station to the use of manipulator, it is an operation console that manipulator, which is respectively equipped with a sensor console, and operation console passes through total
Line is connect with molding machine and conveying device.
It includes cope plate 101, lower template 102, upper die and lower die 107 and guide post 110 to rush boss station.
Cope plate 101 is mounted below sliding block, and upper mold is mounted on 101 bottom of cope plate, and upper mold includes left and right is symmetrical arranged
Right baffle-plate 103 and right shell body 104, the inside of left and right baffle 103,104 is adjacent to left and right baffle 103,104 inner walls be equipped with it is left and right
Briquetting 105,106, there are gaps between left and right briquetting 105,106.
Lower template 102 is mounted on workbench, and lower die 107 is that a bottom is cylindrical, and top is a round platform, round platform top
Portion is equipped with a convex body, and 107 bottom of lower die is equipped with a fixed plate 108 and lower die 107 is embedded in 108 center of fixed plate, 107 top of lower die
It is additionally provided with a movable plate 109,107 side of lower die is equipped with a guide post 110, and movable plate 109 can be by guide post 110 along 107 side of lower die
Face moves up and down, and an elastic buffer block is equipped between fixed plate 108 and movable block 109.
Shaping punching station includes cope plate 201, lower template 202, red pin 203, lower die 204 and punching dress
It sets.
Lower die 204 is mounted in lower template 202, and lower die 204 is that a bottom is cylindrical, and top is a round platform, round platform top
Portion is equipped with a convex body, which can just accommodate antenna oscillator crude green body and be sleeved on its top, and the top of convex body, which is equipped with one, to be accommodated
The hole A of red needle 203, hole B, hole C, the hole D that the middle part of lower die 204 is also along the circumferential direction uniformly arranged.
There are three perforating devices and is evenly distributed on lower die circumferencial direction, and perforating device includes a fixed plate 209, further includes
The one T-type movable block 205 being arranged in fixed plate 209,205 end of T-type movable block are equipped with a resetting spring 206, T-type movable block
At wide skewed in the narrow lower end in upper end, 205 end of T-type movable block is equipped with one to be made with hole B, hole C, hole D cooperations 205 head on both sides
Undershoot needle 207.
Red pin 203 is mounted on 201 bottom centre of cope plate vertically downward, and being additionally provided with three on cope plate 201 can be with T-type
The fixture block 208 that movable block 205 is used cooperatively.
The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention.The technology of the industry
Personnel are it should be appreciated that the present invention is not limited to the above embodiments, and the above embodiments and description only describe this
The principle of invention, without departing from the spirit and scope of the present invention, various changes and improvements may be made to the invention, these changes
Change and improvement all fall within the protetion scope of the claimed invention.The claimed scope of the invention by appended claims and its
Equivalent thereof.
Claims (1)
1. a kind of forming method of antenna oscillator, it is characterised in that：The antenna oscillator passes sequentially through Blanking process, trimming
Process rushes boss process, shaping punching operation and the molding of necking process, is as follows：
（1）Aluminum alloy blank prepares：Choose 0.8mm thickness aluminium alloys, and choose it is suitably sized, into next process；
（2）First of Blanking process：Embryo material is subjected to Blanking by being 60 tons with press tonnage, forms web width
154mm, coiled strip internal diameter 150mm, the antenna oscillator blank of coiled strip outer diameter 900mm；
（3）Second trimming process：The waste material around antenna oscillator blank is subjected to cutting by being 20 tons with press tonnage
It removes；
（4）Third road rushes boss process：A diameter 8mm high is formed at the top of antenna oscillator blank by being 60 tons with press tonnage
Degree is the boss of 3.5mm；
（5）4th shaping punching operation：Shaping carried out to antenna oscillator blank bevel edge by being 40 tons with press tonnage, and
Antenna oscillator rushes the hole of three a diameter of 3.5mm along antenna oscillator circumferencial direction, while being rushed always in boss top center
Diameter is the hole of 2.6mm；
（6）5th necking process：Necking, base diameter 78.7mm are carried out to antenna oscillator blank bottom by press；
Ultimately form antenna oscillator finished product；It is transmitted by manipulator between process.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510804913.3A CN105305035B (en) | 2015-11-20 | 2015-11-20 | A kind of forming method of antenna oscillator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510804913.3A CN105305035B (en) | 2015-11-20 | 2015-11-20 | A kind of forming method of antenna oscillator |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105305035A CN105305035A (en) | 2016-02-03 |
| CN105305035B true CN105305035B (en) | 2018-09-28 |
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ID=55201991
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510804913.3A Active CN105305035B (en) | 2015-11-20 | 2015-11-20 | A kind of forming method of antenna oscillator |
Country Status (1)
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| CN (1) | CN105305035B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106563742A (en) * | 2016-10-25 | 2017-04-19 | 苏州百安思家庭用品有限公司 | Height stretching, stabilizing and forming process for stainless steel materials |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1327919A (en) * | 2000-06-09 | 2001-12-26 | 顺德市容奇科龙配件有限公司 | Universal wheel unit and its manufacturing method |
| CN2862276Y (en) * | 2005-12-16 | 2007-01-24 | 淄博大力士紧固件有限公司 | Steel cap for electric ceramic pin insulator |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7180448B2 (en) * | 2003-09-22 | 2007-02-20 | Centurion Wireless Technologies, Inc. | Planar inverted F antenna and method of making the same |
-
2015
- 2015-11-20 CN CN201510804913.3A patent/CN105305035B/en active Active
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1327919A (en) * | 2000-06-09 | 2001-12-26 | 顺德市容奇科龙配件有限公司 | Universal wheel unit and its manufacturing method |
| CN2862276Y (en) * | 2005-12-16 | 2007-01-24 | 淄博大力士紧固件有限公司 | Steel cap for electric ceramic pin insulator |
Non-Patent Citations (1)
| Title |
|---|
| 某天线振子的拉深成形工艺研究与应用;胡佰毅;《精密成形工程》;20130731;第5卷(第4期);第43-45页，附图1-3 * |
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| CN105305035A (en) | 2016-02-03 |
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Effective date of registration: 20200628 Address after: Sanshui District Southwest Industrial Park into the two road 528100 Guangdong city of Foshan Province, No. 4 Patentee after: GUANGDONG SHENGLU TELECOMMUNICATION TECH. Co.,Ltd. Address before: 226500 Jiangsu city of Nantong province Rugao City Flower Market Road No. 10 Patentee before: NANTONG RUNDE MECHANICAL TECHNOLOGY Co.,Ltd. |
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Effective date of registration: 20220530 Address after: 528100 No. 4 Jinye Second Road, Southwest Industrial Park, Sanshui District, Foshan City, Guangdong Province Patentee after: GUANGDONG SHENGLU TELECOMMUNICATION TECH. Co.,Ltd. Patentee after: Guangdong Shenglu Communication Co., Ltd Address before: 528100 No. 4 Jinye Second Road, Southwest Industrial Park, Sanshui District, Foshan City, Guangdong Province Patentee before: GUANGDONG SHENGLU TELECOMMUNICATION TECH. Co.,Ltd. |