CN105304989A - Cavity filter - Google Patents
Cavity filter Download PDFInfo
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- CN105304989A CN105304989A CN201510792866.5A CN201510792866A CN105304989A CN 105304989 A CN105304989 A CN 105304989A CN 201510792866 A CN201510792866 A CN 201510792866A CN 105304989 A CN105304989 A CN 105304989A
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Abstract
The invention discloses a cavity filter, which comprises a cavity, a cover board and a tuning self-locking bolt, wherein the cover board is used for closing the cavity of the cavity filter; the cover board comprises a cover board body; the cover board body is made of a copper aluminum alloy; a tuning threaded hole is formed in the cover board body and specifically is a lug boss which extends towards the direction of the cavity and is molded integrally with the cover board body; the tuning self-locking bolt is divided into a head part and a rod part and is fabricated by copper; the head part is arranged at one end of the bolt; the rod part is arranged at the other end of the bolt; two sets of threads are arranged on the head part of the bolt to form screws; the upper and lower two sets of threads are the same in diameter L and screw pitch P; and the diameter of the part between the two threads is 40%-70% that of the rod part. The cavity filter disclosed by the invention has the advantages of cost and tuning performance.
Description
Technical field
The present invention relates to signal transacting field, particularly relate to a kind of cavity body filter.
Background technology
At present, the signal transacting of cavity body filter has been come by the tuning Self-locking screw on filter cover board usually, the problem of tuning screw process is the problem of signal intermodulation in general, specifically refers to two different frequency signals, superposes and the signal of the new frequency of generation in a certain system.
Current common filter comprises cavity, the parts such as cover plate and tuning Self-locking screw, filter cover board mostly adopts mode at sheet material upper punch pressing hole-forming tubular drill to process tuned window now, it is high that the mode of one side punching press processes screwed hole defect rate, too high manufacturing cost, the tuned window stamped out on the other hand also needs to install tuning swivel nut in addition, tuning swivel nut adopts welding, press, the mode such as gluing is fixed on tuned window, the installation of tuning swivel nut not only needs cost of labor and processing cost, simultaneously, this tuning swivel nut installed additional in addition on tuned window is also unstable, just easily produce through after a period of time and loosen, and the also also out-of-flatness of the interface of tuned window and tuning swivel nut, the tuning effect that final impact is actual.
Summary of the invention
The present invention aims to provide a kind of cavity body filter.
For solving the problems of the technologies described above, the present invention by the following technical solutions, a kind of cavity body filter, comprise cavity, cover plate and tuning Self-locking screw, described cover plate is used for the cavity of capping cavity body filter, cover plate comprises cover board body, cover board body adopts albronze, this alloy is Copper-Aluminum compound integration alloy, namely one side is copper, one side is aluminium, during use, aluminium is in the face of accurate cavity, described cover board body is provided with tuning screwed hole, tuning screwed hole is specially the boss integrated with cover board body extended to cavity direction, the mid portion hollow of boss, the inner ring of boss is copper, outer ring is aluminium, boss inside is provided with screwed hole along its axis direction, described boss inside is also provided with along its axis direction the tuned window connected with screwed hole, this tuned window is relative to the cavity of screwed hole closer to filter, the diameter of tuned window is less than the diameter of filter tuner Self-locking screw, tuning Self-locking screw is divided into head and bar portion, Self-locking screw adopts copper to be made, screw one end is head, the other end is bar portion, tuned radio frequency parameter in the cavity that bar portion stretches into filter, Self-locking screw is fixed on the cover plate of filter by head, apical head is provided with for receiving screwdriver and making tuning screw screw in the receiving channel of cavity body filter inside according to the driving of this screwdriver, the head of screw is provided with screw thread and forms screw, this screw thread is provided with two sections, diameter >=the M4 of the screw that screw thread is formed, be not connected between two sections of screw threads, the diameter L of two sections screw thread is identical with pitch P, upper screw thread and lower screw thread can produce a displacement in the axial direction, this displacement S is set as screw thread originally to the deviation that screw position under the position residing for downward-extension and reality produces, the size of described displacement S is 0.1P-0.8P, section diameter between two screw threads is 40%-70% of bar portion diameter.
As preferably, the thickness of described cover board body is 1-3mm.
As preferably, the height of described boss is 1-20mm.
As preferably, the swivel nut that described boss internal thread holes is formed is suitable for the tuning Self-locking screw of M4-M10 specification.
As preferably, comprise the copper of 10-20% in the albronze that described cover board body adopts, residual components is aluminium.
As preferably, in the albronze that described cover board body adopts, comprise the copper of 10% and the aluminium of 90%.
As preferably, described cover board body is also provided with cover screw hole, cover plate is by being fixed on cavity through the screw in cover screw hole.
As preferably, fineness≤0.8 of the copper that Self-locking screw adopts, the copper material making Self-locking screw is H65.
As preferably, the spacing between described two screw threads is 0.1-2mm.
As preferably, receiving channel is interior hexagonal shape, and screw head is evenly distributed with six grooves around the part of receiving channel and extends to receiving channel inside.
Relative to traditional cavity body filter, the present invention all adopts albronze to be used as the material of cover board body, filter cover board common on market mostly adopts the sheet material of surface electrical copper facing or fine copper, and be that fine copper or the cost of electro-coppering are all relatively high, albronze is used to be because the aluminium of accounting majority is relatively cheap on the one hand, use aluminium to manufacture cover plate and greatly can save material cost, the quality of aluminium and copper is softer on the other hand, processing is got up easily, also save processing cost, simultaneously for the consideration of the conductivity utilizing copper good, albronze can also play the conductive effect the same with fine copper sheet material cost-effective while, because cover plate of the present invention be also provided with that namely tuning screwed hole extend to cavity direction with the boss of the integrated mid portion hollow of cover board body, the inner ring of boss is copper, outer ring is aluminium, the part that boss inside contacts with adjusting screw is copper, actual conductive effect can not be affected, and the present invention uses boss to replace the combination of traditional tuned window and tuning swivel nut, only need stretch to cover board body because process boss, use lathe just automatically can complete the processing of tuning screwed hole, operation need not be overlapped again additionally by stamping out tuned window and fixing tuning swivel nut two, this tuning screwed hole is by the materials processing of cover board body out, the present invention also can not waste material while saving operation, and integrated boss is very firm, can not affect tuning effect, consider the actual demand that present filter is tuning, the specification of tuning Self-locking screw is M4-M10 at present, and accordingly, the albronze extensibility adopted due to cover plate is better, the thickness of cover plate only need control at 1-3mm, and cover plate is light and do not affect result of use, saves material cost further, the height of boss also can control at 1-20mm, is enough to the instructions for use meeting Self-locking screw, boss inside of the present invention is also provided with along its axis direction the tuned window connected with screwed hole, this tuned window is relative to the cavity of screwed hole closer to filter, the diameter of tuned window is less than the diameter of filter tuner Self-locking screw, electric capacity is formed between the inwall of boss inner ring and tuning screw, make effect cover plate being introduced capacity plate antenna, reduce the current density of tuning screw and cover plate binding site, reduce the inter-modulated signal level because tuning screw and cover plate loose contact produce, improve the intermodulation first-pass yield of cavity body filter, the front end of screw departs from downwards when screwed hole enters tuning porose area and can squeeze tuned window, and tuned window diameter is less than screwed hole, consider that the material of tuned window is copper, the elastic force that copper is good can impel tuned window inwardly to extrude to pin Self-locking screw better, filter cover board does not need to install an elastic sheet metal in addition yet, save material with artificial, the present invention have also been devised a kind of tuning Self-locking screw newly, the head of screw is provided with screw thread and forms screw, this screw thread is provided with two sections, according to tuning range and the actual user demand of cavity body filter, diameter >=the M4 of the screw that screw thread of the present invention is formed, the Altitude control of corresponding screw is at 1-20mm, two sections of screw threads of the present invention are not connected, because the present invention adopts copper to make screw, copper itself has good conductivity and ductility, the diameter L of two screw threads of the present invention's design is identical with pitch P again, upper screw thread and lower screw thread can produce a displacement in the axial direction, this displacement S is set as screw thread originally to the deviation that screw position under the position residing for downward-extension and reality produces, the size of described displacement S is 0.1P-0.8P, due to the existence of this side-play amount, screwdriver orders about the power that in screw screw-in cavity body filter process, screw head is subject to and is just no longer uniformly distributed, because two screw threads form a slight dislocation, such screwdriver drives screw to screw in screw head in the process of cavity body filter inside can produce slight deformation, because the power that screw head is subject to not is equally distributed, have certain departing from, and the screw thread of two dislocation can produce the cavity that the restoring force recovering original shape props up filter centered by the part between two screw threads after being subject to the extruding force of screwdriver, thus complete the self-locking of screw, simultaneously, consider actual self-locking effect, section diameter between screw thread is 40%-70% of bar portion diameter, because this section diameter has the danger of fracture time narrow, the restoring force of two screw threads has counteracting to a certain extent simultaneously, and this section diameter wide time two screw threads extruding forces of producing inadequate, self-locking DeGrain, in addition, the copper material that the present invention is used for manufacturing screw is H65, neither too hard, nor too soft, its copper content also can meet tuning demand, copper material fineness≤0.8, ensure the coefficient of friction of screw surface and filter cover board, guarantee self-locking effect, tuning effect can not be affected again simultaneously, consider height and the diameter of screw, spacing between two screw threads controls at 0.1-2mm, and the receiving channel of screw head is interior hexagonal shape, screw head is evenly distributed with six grooves around the part of receiving channel and extends to receiving channel inside, the top deformation of the more convenient screw of this shape is to obtain better self-locking effect.
Accompanying drawing explanation
The schematic diagram of Fig. 1 to be the present invention be embodiment;
Fig. 2 is the schematic diagram of cover plate of the present invention;
Fig. 3 is the schematic diagram of the tuning screwed hole of the present invention;
Fig. 4 is the structural representation of the tuning Self-locking screw of the present invention;
Fig. 5 is the partial enlarged drawing of the tuning Self-locking screw of the present invention;
Fig. 6 is the cutaway view of the tuning Self-locking screw of the present invention.
In figure: 1, cover board body; 2, boss; 3, screwed hole; 4, tuned window; 5, cover screw hole; 6, head; 7, bar portion; 8, receiving channel; 9, screw thread; 91, upper screw thread; 92, lower screw thread; 10, cavity; 11, Self-locking screw.
Embodiment
Be described below in detail embodiments of the invention, the example of described embodiment is shown in the drawings, and wherein same or similar label represents same or similar element or has element that is identical or similar functions from start to finish.Being exemplary below by the embodiment be described with reference to the drawings, only for explaining the present invention, and can not limitation of the present invention being interpreted as.
In describing the invention, unless otherwise prescribed and limit, it should be noted that, term " installation ", " being connected ", " connection " should be interpreted broadly, such as, can be mechanical connection or electrical connection, also can be the connection of two element internals, can be directly be connected, also indirectly can be connected by intermediary.For the ordinary skill in the art, the concrete meaning of above-mentioned term can be understood as the case may be.
Referring to Fig. 1 to Fig. 6, a kind of cavity body filter according to the embodiment of the present invention is described, comprise cavity 10, cover plate and tuning Self-locking screw 11, described cover plate is used for the cavity 10 of capping cavity body filter, cover plate comprises cover board body 1, cover board body 1 adopts albronze, this alloy is Copper-Aluminum compound integration alloy, namely one side is copper, one side is aluminium, during use, aluminium is in the face of accurate cavity 10, described cover board body 1 is provided with tuning screwed hole, tuning screwed hole is specially the boss 2 integrated with cover board body extended to cavity direction, the mid portion hollow of boss 2, the inner ring of boss 2 is copper, outer ring is aluminium, boss 2 inside is provided with screwed hole 3 along its axis direction, described boss 2 inside is also provided with the tuned window 4 connected with screwed hole 3 along its axis direction, this tuned window 4 is relative to the cavity 10 of screwed hole 3 closer to filter, the diameter of tuned window 4 is less than the diameter of filter tuner Self-locking screw 11, tuning Self-locking screw 11 is divided into head 6 and bar portion 7, Self-locking screw 11 adopts copper to be made, screw 11 one end is head 6, the other end is bar portion 7, tuned radio frequency parameter in the cavity 10 that bar portion 7 stretches into filter, Self-locking screw 11 is fixed on the cover plate of filter by head 6, head 6 top is provided with for receiving screwdriver and making tuning screw 11 screw in the receiving channel 8 of cavity body filter inside according to the driving of this screwdriver, the head 6 of screw is provided with screw thread 9 and forms screw, this screw thread 9 is provided with two sections, diameter >=the M4 of the screw that screw thread 9 is formed, be not connected between two sections of screw threads 9, the diameter L of two sections screw thread 9 is identical with pitch P, upper screw thread 91 can produce a displacement in the axial direction with lower screw thread 92, this displacement S is set as the deviation that screw thread 91 originally produced to screw thread 92 position under the position residing for downward-extension and reality, the size of described displacement S is 0.1P-0.8P, section diameter between two screw threads 9 is 40%-70% of bar portion diameter.
As preferably, the thickness of described cover board body 1 is 1-3mm.
As preferably, the height of described boss 2 is 1-20mm.
As preferably, the swivel nut that described boss 2 internal thread holes 3 is formed is suitable for the tuning Self-locking screw of M4-M10 specification.
As preferably, comprise the copper of 10-20% in the albronze that described cover board body 1 adopts, residual components is aluminium.
As preferably, in the albronze that described cover board body 1 adopts, comprise the copper of 10% and the aluminium of 90%.
As preferably, described cover board body 1 is also provided with cover screw hole 5, cover plate is by being fixed on cavity through the screw in cover screw hole.
As preferably, fineness≤0.8 of the copper that Self-locking screw 11 adopts, the copper material making Self-locking screw 11 is H65.
As preferably, the spacing between described two screw threads 9 is 0.1-2mm.
As preferably, receiving channel 8 is interior hexagonal shape, and screw 11 top is evenly distributed with six grooves around the part of receiving channel 8, and to extend to receiving channel 8 inner.
Relative to traditional cavity body filter, the present invention all adopts albronze to be used as the material of cover board body, filter cover board common on market mostly adopts the sheet material of surface electrical copper facing or fine copper, and be that fine copper or the cost of electro-coppering are all relatively high, albronze is used to be because the aluminium of accounting majority is relatively cheap on the one hand, use aluminium to manufacture cover plate and greatly can save material cost, the quality of aluminium and copper is softer on the other hand, processing is got up easily, also save processing cost, simultaneously for the consideration of the conductivity utilizing copper good, albronze can also play the conductive effect the same with fine copper sheet material cost-effective while, because cover plate of the present invention be also provided with that namely tuning screwed hole extend to cavity direction with the boss of the integrated mid portion hollow of cover board body, the inner ring of boss is copper, outer ring is aluminium, the part that boss inside contacts with adjusting screw is copper, actual conductive effect can not be affected, and the present invention uses boss to replace the combination of traditional tuned window and tuning swivel nut, only need stretch to cover board body because process boss, use lathe just automatically can complete the processing of tuning screwed hole, operation need not be overlapped again additionally by stamping out tuned window and fixing tuning swivel nut two, this tuning screwed hole is by the materials processing of cover board body out, the present invention also can not waste material while saving operation, and integrated boss is very firm, can not affect tuning effect, consider the actual demand that present filter is tuning, the specification of tuning Self-locking screw is M4-M10 at present, and accordingly, the albronze extensibility adopted due to cover plate is better, the thickness of cover plate only need control at 1-3mm, and cover plate is light and do not affect result of use, saves material cost further, the height of boss also can control at 1-20mm, is enough to the instructions for use meeting Self-locking screw, boss inside of the present invention is also provided with along its axis direction the tuned window connected with screwed hole, this tuned window is relative to the cavity of screwed hole closer to filter, the diameter of tuned window is less than the diameter of filter tuner Self-locking screw, electric capacity is formed between the inwall of boss inner ring and tuning screw, make effect cover plate being introduced capacity plate antenna, reduce the current density of tuning screw and cover plate binding site, reduce the inter-modulated signal level because tuning screw and cover plate loose contact produce, improve the intermodulation first-pass yield of cavity body filter, the front end of screw departs from downwards when screwed hole enters tuning porose area and can squeeze tuned window, and tuned window diameter is less than screwed hole, consider that the material of tuned window is copper, the elastic force that copper is good can impel tuned window inwardly to extrude to pin Self-locking screw better, filter cover board does not need to install an elastic sheet metal in addition yet, save material with artificial, the present invention have also been devised a kind of tuning Self-locking screw newly, the head of screw is provided with screw thread and forms screw, this screw thread is provided with two sections, according to tuning range and the actual user demand of cavity body filter, diameter >=the M4 of the screw that screw thread of the present invention is formed, the Altitude control of corresponding screw is at 1-20mm, two sections of screw threads of the present invention are not connected, because the present invention adopts copper to make screw, copper itself has good conductivity and ductility, the diameter L of two screw threads of the present invention's design is identical with pitch P again, upper screw thread and lower screw thread can produce a displacement in the axial direction, this displacement S is set as screw thread originally to the deviation that screw position under the position residing for downward-extension and reality produces, the size of described displacement S is 0.1P-0.8P, due to the existence of this side-play amount, screwdriver orders about the power that in screw screw-in cavity body filter process, screw head is subject to and is just no longer uniformly distributed, because two screw threads form a slight dislocation, such screwdriver drives screw to screw in screw head in the process of cavity body filter inside can produce slight deformation, because the power that screw head is subject to not is equally distributed, have certain departing from, and the screw thread of two dislocation can produce the cavity that the restoring force recovering original shape props up filter centered by the part between two screw threads after being subject to the extruding force of screwdriver, thus complete the self-locking of screw, simultaneously, consider actual self-locking effect, section diameter between screw thread is 40%-70% of bar portion diameter, because this section diameter has the danger of fracture time narrow, the restoring force of two screw threads has counteracting to a certain extent simultaneously, and this section diameter wide time two screw threads extruding forces of producing inadequate, self-locking DeGrain, in addition, the copper material that the present invention is used for manufacturing screw is H65, neither too hard, nor too soft, its copper content also can meet tuning demand, copper material fineness≤0.8, ensure the coefficient of friction of screw surface and filter cover board, guarantee self-locking effect, tuning effect can not be affected again simultaneously, consider height and the diameter of screw, spacing between two screw threads controls at 0.1-2mm, and the receiving channel of screw head is interior hexagonal shape, screw head is evenly distributed with six grooves around the part of receiving channel and extends to receiving channel inside, the top deformation of the more convenient screw of this shape is to obtain better self-locking effect.
In the description of this specification, specific features, structure, material or feature that the description of reference term " embodiment ", " example " or " some examples " etc. means to describe in conjunction with this embodiment or example are contained at least one embodiment of the present invention or example.In this manual, identical embodiment or example are not necessarily referred to the schematic representation of above-mentioned term.And the specific features of description, structure, material or feature can combine in an appropriate manner in any one or more embodiment or example.
Although illustrate and describe embodiments of the invention, those having ordinary skill in the art will appreciate that: can carry out multiple change, amendment, replacement and modification to these embodiments when not departing from principle of the present invention and aim, scope of the present invention is by claim and equivalents thereof.
Claims (10)
1. a cavity body filter, comprise cavity, cover plate and tuning Self-locking screw, described cover plate is used for the cavity of capping cavity body filter, cover plate comprises cover board body, it is characterized in that, cover board body adopts albronze, this alloy is Copper-Aluminum compound integration alloy, namely one side is copper, one side is aluminium, during use, aluminium is in the face of accurate cavity, described cover board body is provided with tuning screwed hole, tuning screwed hole is specially the boss integrated with cover board body extended to cavity direction, the mid portion hollow of boss, the inner ring of boss is copper, outer ring is aluminium, boss inside is provided with screwed hole along its axis direction, described boss inside is also provided with along its axis direction the tuned window connected with screwed hole, this tuned window is relative to the cavity of screwed hole closer to filter, the diameter of tuned window is less than the diameter of filter tuner Self-locking screw, tuning Self-locking screw is divided into head and bar portion, Self-locking screw adopts copper to be made, screw one end is head, the other end is bar portion, tuned radio frequency parameter in the cavity that bar portion stretches into filter, Self-locking screw is fixed on the cover plate of filter by head, apical head is provided with for receiving screwdriver and making tuning screw screw in the receiving channel of cavity body filter inside according to the driving of this screwdriver, the head of screw is provided with screw thread and forms screw, this screw thread is provided with two sections, diameter >=the M4 of the screw that screw thread is formed, be not connected between two sections of screw threads, the diameter L of two sections screw thread is identical with pitch P, upper screw thread and lower screw thread can produce a displacement in the axial direction, this displacement S is set as screw thread originally to the deviation that screw position under the position residing for downward-extension and reality produces, the size of described displacement S is 0.1P-0.8P, section diameter between two screw threads is 40%-70% of bar portion diameter.
2. cavity body filter according to claim 1, is characterized in that, the thickness of described cover board body is 1-3mm.
3. cavity body filter according to claim 1, is characterized in that, the height of described boss is 1-20mm.
4. the cavity body filter according to Claims 2 or 3, is characterized in that, the swivel nut that described boss internal thread holes is formed is suitable for the tuning Self-locking screw of M4-M10 specification.
5. cavity body filter according to claim 1, is characterized in that, comprise the copper of 10-20% in the albronze that described cover board body adopts, residual components is aluminium.
6. cavity body filter according to claim 1 or 5, is characterized in that, comprises the copper of 10% and the aluminium of 90% in the albronze that described cover board body adopts.
7. cavity body filter according to claim 1, is characterized in that, described cover board body is also provided with cover screw hole, and cover plate is by being fixed on cavity through the screw in cover screw hole.
8. cavity body filter according to claim 1, is characterized in that, fineness≤0.8 of the copper that Self-locking screw adopts, copper material is H65.
9. cavity body filter according to claim 1, is characterized in that, the spacing between Self-locking screw two screw threads is 0.1-2mm.
10. cavity body filter according to claim 1, is characterized in that, the receiving channel of Self-locking screw is interior hexagonal shape, and screw head is evenly distributed with six grooves around the part of receiving channel and extends to receiving channel inside.
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CN201510792866.5A CN105304989B (en) | 2015-11-18 | 2015-11-18 | A kind of cavity body filter |
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CN201510792866.5A CN105304989B (en) | 2015-11-18 | 2015-11-18 | A kind of cavity body filter |
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CN105304989A true CN105304989A (en) | 2016-02-03 |
CN105304989B CN105304989B (en) | 2018-10-12 |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2021134425A1 (en) * | 2019-12-31 | 2021-07-08 | 深圳市大富科技股份有限公司 | Cavity filter and communication device |
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CN201655936U (en) * | 2010-04-12 | 2010-11-24 | 深圳市大富科技股份有限公司 | Cover plate of cavity filter and cavity filter |
KR101277824B1 (en) * | 2012-03-22 | 2013-06-21 | 주식회사 에이스테크놀로지 | Waveguide filter |
CN204156069U (en) * | 2014-11-24 | 2015-02-11 | 深圳市欣天科技股份有限公司 | A kind of cavity body filter |
CN205335400U (en) * | 2015-11-18 | 2016-06-22 | 强胜精密机械(苏州)有限公司 | Cavity filter |
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2015
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CN1435579A (en) * | 2002-02-01 | 2003-08-13 | 名川政人 | Fastener structure, bolt and nut with said structure and making method thereof |
CN201655936U (en) * | 2010-04-12 | 2010-11-24 | 深圳市大富科技股份有限公司 | Cover plate of cavity filter and cavity filter |
KR101277824B1 (en) * | 2012-03-22 | 2013-06-21 | 주식회사 에이스테크놀로지 | Waveguide filter |
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