CN1053023C - Roller pneumatic floating carding method and device - Google Patents

Roller pneumatic floating carding method and device Download PDF

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Publication number
CN1053023C
CN1053023C CN96103392A CN96103392A CN1053023C CN 1053023 C CN1053023 C CN 1053023C CN 96103392 A CN96103392 A CN 96103392A CN 96103392 A CN96103392 A CN 96103392A CN 1053023 C CN1053023 C CN 1053023C
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China
Prior art keywords
roller
combing
comb
scopular
pneumatic
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Expired - Fee Related
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CN96103392A
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CN1141360A (en
Inventor
苗晓光
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Xuelian Cashmere Co ltd Beijing
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Xuelian Cashmere Co ltd Beijing
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Priority to CN96103392A priority Critical patent/CN1053023C/en
Publication of CN1141360A publication Critical patent/CN1141360A/en
Priority to EP97908106A priority patent/EP0892095A4/en
Priority to PCT/CN1997/000020 priority patent/WO1997037067A1/en
Application granted granted Critical
Publication of CN1053023C publication Critical patent/CN1053023C/en
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Abstract

The present invention relates to an airflow suspending combing method which comprises: first, coarse hair and foreign matters are combed on combing rollers and are separated from hair tufts by using centrifugal force; then, the suspending separated material is combed by the airflow impact formed between the combing rollers and is combed by suspension by the layer of the Roller airflow formed by the combing rollers to enable fine hair to be suspended in the Roller airflow and hair to be collected, the airflow containing dust is led out of a machine. A device comprises a machine frame (28), a transmission part, combing rollers, a hair outlet mechanism (17), a suspending hair collecting mechanism (20) and a wind discharging roller (23), wherein the hair outlet mechanism (17) is arranged behind the final combing roller. The method and the device have the advantages of high combing efficiency, small fiber damage and reliable operation of the device.

Description

Roller pneumatic floating carding method and equipment
The present invention relates to the processing of giving of fiber, prepare, particularly combing and burr-crushing, combing as spinning.
At present, branch comb process in textile industry, particularly the traditional roller that uses in the cashmere card process divides comb equipment can be divided into " three roller doffers shift; centrifugal carding agencies " (as accompanying drawing 1) and " three roller wind wheels shift; centrifugal carding agencies " (as accompanying drawing 2), as Fig. 1, get rid of rough segmentation comb roller roller 1 after the input roller of front is obtained scopular, utilize centrifugal force to separate, divide the scopular behind the comb to condense on the card clothing that roller 2 accumulates in roller 2 then by the doffer, be transferred to again and swing to roller 3, and enter subsequent processing, as Fig. 2, get rid of rough segmentation comb roller roller 1 to obtain scopular and utilize centrifugal force to separate from the input roller of front, divide the scopular behind the comb to accumulate in by wind wheel transferring roller 4 on the card clothing on roller 3 surfaces then, be transferred to again and swing to roller 3 and send into subsequent processing.So the branch of the roller carding agencies that these are traditional comb principle all is to utilize the centrifugal force that divides comb roller roller to produce when certain technology speed of gyration to make when scopular during at descending position, the material that is held on the branch comb roller roller card clothing produces separation effect, quality is bigger, the difficult thick chamber hair that is gripped by card clothing, setula, bulk impurity, with straight degree other kind coarse wool preferably, weeds etc. are combed from card clothing disengaging and branch by centrifugal action, and quality is less, there are the scopular of certain crimpness and other material then to be difficult for separated and continue to be gripped to be attached to enter subsequent processing on the card clothing by card clothing, above-mentioned road lose shift and the wind wheel transfer device different is that the former relay that utilizes doffer 2 and carry out scopular with the effect between the thick combing roller 1 of getting rid of is shifted, and the latter be utilize wind wheel 4 with get rid of pin between the thick combing roller 1 staggered act on carry out scopular trip out the relay transfer.
In addition, go out the suede mode except that above-mentioned, traditional suede mechanism that goes out can also be that roller one doffer's roller in XiLin adds the die system, its operation principle is from XiLin roller surface cohesion fiber by doffer's roller, finish out suede by stripping of stripping-comb then, (as Fig. 3), this mechanism exists owing to containing bur in the raw material more, cause the perverse heavy pin of grass easily, cause that doffer's roller lost efficacy or because the deviation of feeding raw material moisture regain causes that doffer's roller twines problems such as hair.In addition, because the die motion frequency is higher, fragile, the life-span is not long, and maintenance capacity is big, and gross loss is hindered big.
Facts have proved, above-mentioned these carding agencies are washed and dressed thick chamber hair bigger with the cashmere mass discrepancy in the clean former suede to branch, straight degree thickness hair and bulk impurity effect preferably is better, and the setula less with the cashmere mass discrepancy to containing in the former suede, there is the separating effect of the thickness hair of certain crimpness and two type hairs relatively poor, and mechanism's existence easily twines car, and card clothing is easy to wear, easily heavy pin, the defective that equipment life is short, can only remove with junk for the fine hair that falls on the scopular, handle separation after the collection more in addition, time-consuming, gross loss is hindered big, total branch comb efficient is also lower, and is big to the damage of hair, and go out the suede mode and also have certain defective.
The purpose of this invention is to provide a kind of have the removal thick chamber hair of traditional roller carding agencies and the ability of impurity, and stronger removal and two less type hairs of cashmere mass discrepancy are arranged again, setula, the ability of second extraction fine hair in the ability of thickness hair etc. and the separator that suspends certainly, and divide comb efficient height, roller pneumatic floating carding method that fibre damage is little and equipment;
Another object of the present invention provide a kind of have have doffer's roller to shift and swing to roller pneumatic floating carding method and the equipment that roller goes out suede collection suede;
A further object of the present invention provide a kind of have by the switching effect that removes the suede cutter shell suede from dividing on the comb roller roller, and go out the roller pneumatic floating carding method and the equipment of suede collection suede by large and small air releasing roller.
The objective of the invention is to realize by following technical scheme:
A kind of roller pneumatic floating carding method comprises:
1. on minute comb roller roller, scopular is carried out branch comb and centrifugal branch comb, thick chamber hair and impurity are separated from scopular, become the suspension separator, divide the scopular after combing to be held on the branch comb roller roller; It is characterized in that also comprising:
2. by formed gas shock between two adjacent rollers the scopular between two rollers is carried out branch comb, make scopular loose and with containing in the scopular assorted, setula, two type hairs, the less thickness hair branch of flexibility comb out and fall from roller becomes the suspension separator;
The scopular that 3. will be held on the branch comb roller roller is transferred to out in the suede mechanism and output from dividing on the comb roller roller;
4. by minute formed roller air stream under combing roller of comb roller roller rotation the suspension separator is carried out floating carding (secondary divides comb), coarse wool in the suspension separator, setula, two type hairs, thickness hair, foreign material sink to becoming junk, and the fine hair in the suspension separator then is suspended in the roller pneumatic;
The fine hair that 5. will be suspended in the roller pneumatic is pounced on fixed attention on the fine hair collecting mechanism by the mobile of roller pneumatic;
6. the fine hair on the fine hair collecting mechanism is transferred to out suede mechanism and output;
7. collect by air releasing roller (also claim let out travel fatigue cage) and accompany the roller pneumatic of dust and cause outside the machine.
As above-mentioned roller pneumatic floating carding method, the method that its said scopular that will be held on the branch comb roller roller is transferred to out on minute comb roller roller in the suede mechanism is to adopt doffer's roller to grip to grip and the method for output by swinging to roller again, the said fine hair that will be suspended in the roller pneumatic is flowed by roller pneumatic and pounces on fixed attention that the method on the fine hair collecting mechanism is to adopt roller pneumatic to flow to swing to roller and air releasing roller, fine hair is pounced on fixed attention and is being swung on the roller, air-flow is drawn by air releasing roller, then the method together exported of fine hair and said scopular;
As above-mentioned roller pneumatic floating carding method, it is said, and will to be held in scopular on the branch comb roller roller method in the suede mechanism of being transferred to out on minute comb roller roller be to adopt to remove suede cutter air-flow switching effect and scopular is removed down and gripped and the method for output by air-flow and big or small air releasing roller, the said fine hair that will be suspended in the roller pneumatic is that to adopt roller pneumatic to flow to big by the roller pneumatic method on the fine hair collecting mechanism of pouncing on fixed attention that flows, little air releasing roller, fine hair is pounced on fixed attention greatly, little air releasing roller surface, air-flow is drawn by air releasing roller, then the method together exported of fine hair and said scopular.
A kind of roller pneumatic floating carding equipment, comprise frame, running part and divide comb roller roller is characterized in that also being included in and goes out suede mechanism after the branch comb roller roller, suspension fine hair collecting mechanism and air releasing roller, the inferoanterior of combing the roller roller at the branch that turns clockwise has fixing branch comb triangle.
As above-mentioned roller pneumatic floating carding equipment, it is characterized in that said branch comb roller roller comprises first combing roller, second combing roller and the 3rd combing roller, the first, the 3rd combing roller is rotated counterclockwise, second combing roller turns clockwise, said go out suede mechanism comprise one the doffer's roller that turns clockwise of the second combing roller back upper place and the 3rd combing roller rear turn clockwise swing to roller.
As above-mentioned roller pneumatic floating carding equipment, it is characterized in that said branch comb roller roller comprises first, second, third, fourth, the 55 branch comb roller roller, first, the 3rd, the 5th combing roller is rotated counterclockwise, second, the 4th combing roller turns clockwise, said go out suede mechanism be included in the 5th combing roller back upper place go out the suede cutter and with go out the kuppe that the suede cutter joins, said suspension fine hair collecting mechanism is included in the big air releasing roller at the 5th combing roller rear, and said air releasing roller is the little air releasing roller that is rotated counterclockwise above big air releasing roller.
Rear at said branch comb triangle can have the air-flow control roll.
Below in conjunction with drawings and Examples pneumatic floating carding method of the present invention and equipment are explained in detail.
Fig. 1 is the schematic diagram that three roller doffers of existing branch art shift centrifugal carding agencies;
Fig. 2 is the schematic diagram that three roller wind wheels of prior art shift centrifugal carding agencies;
Fig. 3 is the schematic diagram that XiLin roller one doffer's roller of prior art adds die mechanism;
Fig. 4 is the workflow schematic diagram of roller pneumatic floating carding method of the present invention;
Fig. 5 is the workflow schematic diagram of first kind of embodiment of roller pneumatic floating carding method of the present invention;
Fig. 6 is the workflow schematic diagram of second kind of embodiment of roller pneumatic floating carding method of the present invention;
Fig. 7 is the structural scheme of mechanism of first kind of embodiment of roller pneumatic floating carding equipment of the present invention;
Fig. 8 is the structural scheme of mechanism of second kind of embodiment of roller pneumatic floating carding equipment of the present invention;
Fig. 4 shows the technological process of roller pneumatic floating carding method of the present invention, send into and divided comb roller roller (to divide the quantity of comb roller roller to be decided by technological requirement by the hair roller by feeding for scopular, be generally 3 or 5) grip after, the centrifugal force that at first leans on the combing roller rotation to be produced carries out the effect of centrifugal branch comb and card clothing scopular is carried out combing branch comb, and with mistake of the quality in the scopular, the difficult thick chamber hair that is gripped by card clothing, two type hairs, setula, the thickness hair, bulk impurity and straight degree better other kind coarse wool are separated, become the suspension separator, certainly also comprise in the separator and gripping incessantly and the loose fine hair that falls, formed gas shock is carried out the branch comb to the scopular between two rollers between the scopular on the combing roller is again by two adjacent rollers, make scopular loose and with containing in the scopular assorted, setula, two type hairs, the less thickness hair branch of flexibility combs out to come and fall from roller becomes the suspension separator, branch comb back scopular on combing roller is then by going out the gripping of suede mechanism such as doffer's roller or go out the suede cutter to remove back output down, and because the effect of the rotation of combing roller, produce one around the roller below particularly and move towards (is to the right as Fig. 7) roller air stream in the same way with scopular, this airflow layer will divide the separator that combs out to carry out floating carding (secondary divides comb) on combing roller, the fine hair that wherein wt is little is suspended by airflow layer and moves right with gas-bearing formation, for example swing to roller by suspension fine hair collecting mechanism at last or big air releasing roller is collected and mixes together with scopular and to export, and the bigger thick chamber hair of weight, bulk impurity and other class coarse wool, two type hairs, setula, the thickness hair, scurfs etc. then become the airflow layer separator and the equipment bottom of dropping down onto becomes junk, and the air-flow of airflow layer enters the air releasing roller (also claiming to let out the travel fatigue cage) of hollow at last and separation such as dirt slag come out and air is caused outside the machine.
Fig. 5 shows first kind of embodiment of this method, it is that a kind of doffer of utilization shifts gentle circulation phase shift and is combined into collection suede, go out the roller pneumatic floating carding method of suede mechanism, the preliminary operation that can be used for the cashmere card process, its technological process is that scopular is gripped rotation by combing roller (can be tactic 3 or 5), by the card clothing combing and with centrifugal force with thick chamber hair, bulk impurity is separated, and carry out the scopular of combing on last combing roller by the gas shock effect between two rollers and also be defeated by the combing roller of subsequent processing by swinging to the roller gripping again by the doffer's roller gripping transfer that goes out suede mechanism, the suspension separator is then through airflow layer floating carding that combing roller produced, thick chamber hair, bulk impurity falls to becoming junk, fine hair then moves right with air-flow, pounce at last with fixed attention the swinging on the roller of suspension fine hair collecting mechanism, air-flow is then carried secretly and is seen that dust enters the inner and machine of drawing of air releasing roller by the hole on air releasing roller surface and leaks and remove.
Fig. 6 shows second kind of embodiment of this method, it is that a kind of utilization is big, little air releasing roller is collection suede, go out the roller pneumatic floating carding method of suede mechanism, what can be used for the cashmere card process goes out the suede operation, its technological process forward part is identical with embodiment 1, different is at the scopular on the last combing roller is from removing on the combing roller down and exporting between by big or small air releasing roller under the guiding of kuppe air-flow by the air-flow switching effect that removes the suede cutter, the fine hair that suspends in the air-flow that combing roller forms is then pounced under the drive of airflow layer with fixed attention on the big air releasing roller surface of suspension fine hair collecting mechanism by greatly again, little air releasing roller output, the malleation air-flow of dust-laden are then by big, the mesh of little air releasing roller is let out and is removed.
The air-flow switching effect that removes the suede cutter is when leaning on last root combing roller to rotate at a high speed, surface at roller forms air-flow, this air-flow is when the cutting edge that runs into except that the suede cutter, produce a air-flow to the blade flows outside, this air-flow makes the scopular that is held on the roller break away from roller and guide large and small air releasing roller into along kuppe to go out suede, simultaneously, the fine hair that this air-flow also will be suspended in the floating carding air-flow is guided large and small air releasing roller into, make it to pounce on fixed attention and go out suede above it, can not produce damage fine hair so originally go out velvet figures method.
Fig. 7 shows first kind of embodiment of roller pneumatic floating carding equipment of the present invention, this embodiment is applicable to the preliminary branch comb operation of cashmere card process, comprise three branch comb roller rollers, i.e. first combing roller 11, second combing roller 13, the 3rd combing roller 15, certainly the quantity of combing roller can change according to job requirement, go out suede mechanism 17, it comprises doffer's roller 18, suspension fine hair collecting mechanism 20, it comprises that is swung to a roller 21, also comprises a branch comb triangle 27 and an air releasing roller (or claiming to let out the travel fatigue cage) 23, except that minute comb triangle 25, remaining roller is all rotatable to be installed on the frame 28, and by the transmission mechanism driven rotary, divides the comb triangle then to be fixedly mounted on the frame 28, roller 11,13,15 adjacent levels are installed, and roller 11 positions are preceding, roller has card clothing 12 outward, 14,16, roller 13, there is fixing branch comb triangle 27 below in the middle of 15, there is doffer's roller 18 back upper place of combing roller 15 (last combing roller), the back lower place of doffer's roller 18, and promptly roller 21 is swung at the rear of combing roller 15, doffer's roller and swing to roller card clothing 19 is also arranged outward, 22, there is air releasing roller 23 front lower place of swinging to roller, and the hole 24 that communicates with the inside of hollow is arranged on the air releasing roller.
Turning to counterclockwise of combing roller 11, the incline direction of the pin of card clothing 12 is towards the place ahead of direction of rotation, turning to clockwise of combing roller 13, the incline direction of the pin of cloth pin 14 is towards the place ahead of direction of rotation, turning to counterclockwise of combing roller 15, the incline direction of the pin of card clothing 16 is towards the place ahead of direction of rotation, turning to clockwise of doffer's roller 18, the incline direction of the pin of card clothing 19 backward, swing to the turning to clockwise of roller 21, the incline direction of the pin of card clothing 22 forward, turning to clockwise of air releasing roller 23, this roller is the cylindrical shell of a hollow, porose 24 make in the cylindrical shell and are interlinked to the outside on the roller wall, the two ends of roller are not shut and are stretched out frame, the air and the dust of airflow layer can be drawn.
The operation principle of the embodiment 1 of this pneumatic floating carding equipment is as follows:
Shifted the scopular come removes easily separated thick chamber hair and the impurity that goes out under the branch comb of first combing roller 11 and centrifugal action by the upper level carding agencies, become junk, scopular behind preliminary branch comb forwards on second combing roller 13 and proceeded branch comb and centrifugation under the effect of second combing roller 13 and the 3rd combing roller 15, and between the two adjacent rollers by two rollers between formed gas shock carry out branch comb, wherein a part of more scopular of long coarse wool that contains enters in the airflow layer of combing roller surface formation at the descending position disengaging combing roller 13 of second combing roller 13, and a part be transferred to contain in the 3rd scopular on the combing roller 15 assorted, containing the more scopular of various coarse wool also can break away from combing roller 15 surfaces and enter in the airflow on surface layer of combing roller descender, these are blended in the hair and the fiber of the different specific weight in the airflow layer, under the effect of gravity and air flow layer, carry out floating carding (dividing comb for the second time), thick chamber hair, thin coarse wool, two property hairs, setula and small impurities are separated by suspension at different parts, sink to becoming junk, simultaneously, then be transferred to doffer's roller at the branch comb back scopular of getting the higher difficult disengaging card clothing surface of down content behind undue comb on the combing roller 15 through the effect of this roller and doffer's roller 18, and the fine hair through suspending behind the airflow layer floating carding that breaks away from card clothing is pounced on air-flow and is being swung on the roller 21 with fixed attention, air-flow then releases from the hole 24 of air releasing roller 23 along swinging to the roller surface, contained dust, flying fleece together releases, swing to roller 21 and participate in the branch comb that next divides the comb operation with netted form output with the load of pouncing under stripping at the fiber on the roller with from doffer's roller with fixed attention by air-flow, the difference that turns to owing to combing roller 13, at roller 13, can form the air-flow vortex in the trigonum of 15 below and influence the suspension centrifugation, the effect that divides comb triangle 27 is to destroy the air-flow vorticity that forms in the trigonum, and fiber is separated with suspending by the air flow direction motion of technique initialization.
When this embodiment was used for branch comb cashmere, its technical parameter can be
Combing roller 11 is outward through 252 millimeters
Revolution 230-270 rev/min
Combing roller 13 is outer through 252 millimeters
Revolution 300-350 rev/min
Combing roller 15 is outer through 252 millimeters
Revolution 480-520 rev/min
Under combing roller above-mentioned diameter and revolution, can produce the roller pneumatic that is enough to make the cashmere suspension.
At minute rear of comb triangle 27, the below of combing roller 15, just behind the combing roller that turns clockwise with next combing roller under the side, preferably has an air-flow control roll 25 that is rotated counterclockwise, the outer surface of roller 25 has longitudinal rib 26, its effect be the airflow layer that produced of control combing roller 13 the flow direction backward and suspension air-flow guiding to coming from the place ahead, make it to flow through and increase the suspension separating effect from the control roll below.
Second kind of embodiment of roller pneumatic floating carding equipment of the present invention illustrated by Fig. 8, what it was applicable to the cashmere card process goes out the suede operation, comprise first, two, three, four, five totally 5 branches comb roller rollers, it is combing roller 29,31,33,35,37 and the corresponding card clothing 30 outside roller, 32,34,36,39, roller 29,33,37 turn to counterclockwise, the incline direction of the pin of card clothing is to the place ahead of direction of rotation, roller 31,35 turns to clockwise, and the incline direction of the pin of card clothing is to the place ahead of direction of rotation, there is the suede of going out mechanism 17 roller 31 (last combing roller) top, it comprises removes suede cutter 40, it with roller 37 between have certain interval (for example 0.1-0.5 millimeter), except that suede cutter 40 is connected to a kuppe 41, rear at roller 37, collecting mechanism 20 is housed, and it comprises big air releasing roller (big dust cage) 42, and big air releasing roller is a hollow cylinder, have on the cylindrical shell make in, the hole 43 that is interlinked to the outside, big air releasing roller 42 tops have little air releasing roller (little dust cage) 23, in making on it, the hole 24 that is interlinked to the outside, greatly, gap between the little air releasing roller is the 3-7 millimeter, and big air releasing roller turns clockwise, and little air releasing roller then is rotated counterclockwise, at roller 31, between the below between 33, air-flow control roll 25 is arranged preferably, the gap of it and roller 31 is the 0.2-0.4 millimeter, below between roller 31 and the roller 33, respectively there is a branch comb triangle 27 below between roller 35 and the roller 37.
The operation principle of present embodiment 2 is as follows: in the preliminary fiber that divides comb is shifted the relay of fiber by combing roller on preceding 4 combing rollers the further combing of fiber, decompose, centrifugation, this simultaneously, when combing roller carries fiber to descending position, be carded in the scopular containing of single fiber shape assorted higher scopular between two adjacent rollers by two rollers between formed gas shock carry out the branch comb and break away from the card clothing surface and become the suspension separator and enter in the roller air stream, and under the influence of gravity and air flow layer, band material suspension effect by airflow layer, setula, two type fleeces separate to sink, fine hair then continues to move along airflow layer, afterwards under the high speed centrifugation power effect of the 5th combing roller and under the stream pressure effect of this roller outer surface formation, difficult skin skin string of being opened by combing in the scopular (fibre bundle of skin skin and fiber coexistence) and impurity, from airflow layer, spin off rapidly and also carry out floating carding, and pounce on fixed attention surface under the drive of fine hair after pneumatic floating carding is purified at big or small air releasing roller at airflow layer, migrate out suede by air releasing roller, the positive pressure gas circulation of dust-laden is excessive, and the mesh of little air releasing roller is let out and removed.
The scopular that is gripped by roller 37 is removed down and is entered between the big or small air releasing roller and pounce on fixed attention that the fine hair on air releasing roller together goes out suede with the guiding of the air-flow kuppe under by the air-flow switching effect that removes suede cutter 40.
Present embodiment be used for cashmere go out the suede operation time, its technical parameter can be that combing roller 27 is outer through 252 millimeters, revolution 230-270/ divides combing roller 29 outer through 252 millimeters, revolution 300-350 rev/min combing roller 31 is outer through 252 millimeters, revolution 450-500 rev/min combing roller 33 is outer through 252 millimeters, revolution 680-750 rev/min combing roller 35 is outer through 252 millimeters, revolution 1160-1220 rev/min little air releasing roller 21 outer outside the big air releasing roller 39 of 120 revolution 45-6 through 380 revolution 1.5-2
Under above-mentioned diameter and revolution, around combing roller, can produce the enough suspension air-flows of intensity.
Pneumatic floating carding method of the present invention and equipment, compare with existing carding method, increased the centrifugal gas shock carding role that gets rid of between thick point and the adjacent rollers, and centrifugal action power strengthens greatly, and increased a pneumatic floating band (district), increased the filtering function that removes dust simultaneously, so it is to lean on the gas shock on centrifugal force and combing roller surface and the roller air stream suspension effect of roller formation to carry out the branch comb, divide comb efficient height, fibre damage is little, and behavior in service is reliable, finished product recovery rate height, through test, use divide after the technology of the present invention the comb recovery rate can reach>95%, fibre damage rate<10%, finished product contain rough and careless 0.2%, percentage of impurity 0.15%, and the recovery rate of traditional method is 85%, and the fibre damage rate is 15%, and finished product contains rough and careless 0.2%, percentage of impurity 0.2% is so pneumatic floating carding method of the present invention and equipment are a kind of technology of practicality.

Claims (10)

1, a kind of roller pneumatic floating carding method comprises:
1. on minute comb roller roller, scopular is carried out branch comb and centrifugal branch comb, thick chamber hair, setula, two type hairs and impurity are separated from scopular, become the suspension separator, divide the scopular after combing to be held on the branch comb roller roller; It is characterized in that also comprising:
2. by formed gas shock between two adjacent rollers the scopular between two rollers is carried out branch comb, make scopular loose and with containing in the scopular assorted, setula, two type hairs, the less thickness hair branch of flexibility comb out and fall from roller becomes the suspension separator;
The scopular that 3. will be held on the branch comb roller roller is transferred to out in the suede mechanism and output from dividing on the comb roller roller;
4. by minute formed roller air stream under combing roller of comb roller roller rotation the suspension separator is carried out floating carding (secondary divides comb), coarse wool in the suspension separator, setula, two type hairs, thickness hair, foreign material sink to becoming junk, and the fine hair in the suspension separator then is suspended in the roller pneumatic;
The fine hair that 5. will be suspended in the roller pneumatic is pounced on fixed attention on the fine hair collecting mechanism by the mobile of roller pneumatic;
6. the fine hair on the fine hair collecting mechanism is transferred to out suede mechanism and output;
7. collect by air releasing roller (also claim let out travel fatigue cage) and accompany the roller pneumatic of dust and cause outside the machine.
2, by the described roller pneumatic floating carding method of claim 1, it is characterized in that the method that the said scopular that will be held on the branch comb roller roller is transferred to out in the suede mechanism is to adopt doffer's roller to grip to grip and the method for output by swinging to roller again on minute comb roller roller, the said fine hair that will be suspended in the roller pneumatic is flowed by roller pneumatic and pounces on fixed attention that the method on the fine hair collecting mechanism is to adopt roller pneumatic to flow to swing to roller and air releasing roller, fine hair is pounced on fixed attention and is being swung on the roller, air-flow is drawn by air releasing roller, then the method together exported of fine hair and said scopular.
3, by the described roller pneumatic floating carding method of claim 1, it is characterized in that the said scopular that will be held on the branch comb roller roller the method in the suede mechanism of being transferred to out is to adopt to remove the suede cutter and scopular is removed down and gripped and the method for output by air-flow and big or small air releasing roller on minute comb roller roller, the said fine hair that will be suspended in the roller pneumatic is that to adopt roller pneumatic to flow to big by the roller pneumatic method on the fine hair collecting mechanism of pouncing on fixed attention that flows, little air releasing roller, fine hair is pounced on fixed attention greatly, little air releasing roller surface, air-flow is drawn by air releasing roller, then the method together exported of fine hair and said scopular.
4, a kind of roller pneumatic floating carding equipment, comprise frame (28), running part and 3 or 5 branch comb roller rollers, roller has card clothing outward, it is characterized in that also being included in and go out suede mechanism (17) after the last branch comb roller roller, suspension fine hair collecting mechanism (20) and air releasing roller (23) have fixing branch comb triangle (27) at the inferoanterior of the combing roller that turns clockwise.
5, by the described roller pneumatic floating carding equipment of claim 4, it is characterized in that said branch comb roller roller comprises first fen comb roller roller (11), second fen comb roller roller (13) and the 3rd fen comb roller roller (15), divide comb roller roller (11) to be rotated counterclockwise, roller (13) turns clockwise, roller (15) is rotated counterclockwise, saidly go out suede mechanism (17) and comprise a doffer's roller (18) that turns clockwise in roller (15) back upper place, said suspension fine hair collecting mechanism (20) be included in roller (15) rear turn clockwise swing to roller (21).
6, by the described roller pneumatic floating carding equipment of claim 4, it is characterized in that said branch comb roller roller comprises first, second, the 3rd, the 4th, the 55 branch comb roller roller (29), (31), (33), (35), (37), roller (29) is rotated counterclockwise, roller (31) turns clockwise, roller (33) is rotated counterclockwise, roller (35) turns clockwise, roller (37) is rotated counterclockwise, said go out suede mechanism (17) be included in roller (37) back upper place go out suede cutter (40) and with go out the kuppe (41) that the suede cutter joins, said suspension fine hair collecting mechanism (20) is included in the big air releasing roller (42) at combing roller (37) rear, said air releasing roller (23) is the air releasing roller that is rotated counterclockwise above big air releasing roller.
7,, it is characterized in that the below of combing roller also has air-flow control roll (25) at the rear of said branch comb triangle (77) by the described roller pneumatic floating carding equipment of claim 4.
8, by the described roller pneumatic floating carding equipment of claim 4, it is characterized in that the upside of said each combing roller has the air bell of circular arc (39).
9, by the described roller pneumatic floating carding equipment of claim 5, it is characterized in that said
Combing roller (11) is outer through 252 millimeters
Revolution 230-270 rev/min
Combing roller (13) is outer through 252 millimeters
Revolution 300-350 rev/min
Combing roller (15) is outer through 252 millimeters
Revolution 480-520 rev/min.
10, by the described roller pneumatic floating carding equipment of claim 6, it is characterized in that said
Combing roller 27 is outer through 252 millimeters, revolution 230-270 rev/min
Combing roller 29 is outer through 252 millimeters, revolution 230-270 rev/min
Combing roller 31 is outer through 252 millimeters, revolution 450-500 rev/min
Combing roller 33 is outer through 252 millimeters, revolution 680-750 rev/min
Combing roller 35 is outer through 252 millimeters, revolution 1160-1220 rev/min.
CN96103392A 1996-03-28 1996-04-10 Roller pneumatic floating carding method and device Expired - Fee Related CN1053023C (en)

Priority Applications (3)

Application Number Priority Date Filing Date Title
CN96103392A CN1053023C (en) 1996-04-10 1996-04-10 Roller pneumatic floating carding method and device
EP97908106A EP0892095A4 (en) 1996-03-28 1997-03-18 A method for the roller air suspending carding and a specific animal fine hair combined carding machine
PCT/CN1997/000020 WO1997037067A1 (en) 1996-03-28 1997-03-18 A method for the roller air suspending carding and a specific animal fine hair combined carding machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN96103392A CN1053023C (en) 1996-04-10 1996-04-10 Roller pneumatic floating carding method and device

Publications (2)

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CN1141360A CN1141360A (en) 1997-01-29
CN1053023C true CN1053023C (en) 2000-05-31

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CN96103392A Expired - Fee Related CN1053023C (en) 1996-03-28 1996-04-10 Roller pneumatic floating carding method and device

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Families Citing this family (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102337610B (en) * 2010-07-22 2013-06-12 黄金山 Carding machine
CN102296382B (en) * 2011-09-16 2013-08-07 江苏省振新实业有限公司 Flow guiding device of combing machine
CN103938308B (en) * 2014-04-11 2017-04-05 河北宇腾羊绒制品有限公司 A kind of cashmere card chopped fiber extraction element
CN104357963A (en) * 2014-11-11 2015-02-18 郑州宏大新型纺机有限责任公司 Flow guide groove device for biaxial flow type opener
CN108677278A (en) * 2018-03-23 2018-10-19 武汉纺织大学 A kind of special animal fiber joint point comb equipment
CN113186685A (en) * 2021-05-28 2021-07-30 嘉兴市立诚纺织股份有限公司 Suspension woolen separating method

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3470586A (en) * 1968-04-22 1969-10-07 Gordon Roberts Textile carding
US5255415A (en) * 1990-09-17 1993-10-26 Trutzschler Gmbh & Co. Kg Integral common duct with suction hoods for waste removal

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3470586A (en) * 1968-04-22 1969-10-07 Gordon Roberts Textile carding
US5255415A (en) * 1990-09-17 1993-10-26 Trutzschler Gmbh & Co. Kg Integral common duct with suction hoods for waste removal

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