CN105299467B - Intelligence tube bank - Google Patents
Intelligence tube bank Download PDFInfo
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- CN105299467B CN105299467B CN201510768565.9A CN201510768565A CN105299467B CN 105299467 B CN105299467 B CN 105299467B CN 201510768565 A CN201510768565 A CN 201510768565A CN 105299467 B CN105299467 B CN 105299467B
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Abstract
Intelligence tube bank, is related to vapour system.Provided with tube bank, intelligent apparatus, flange, tube bank bottom ball valve, drain valve, distribution pipe ball valve, direct joint, conduit, crane span structure, adapter, three-way pipe, control circuit, communication module, computer, pipe holder；The intelligent apparatus is provided with pressure sensor, temperature sensor, pressure signal amplifier, temperature signal amplifier, digital display circuit and warning circuit；Pressure sensor and temperature sensor are located at tube bank bottom, the input of the output termination pressure signal amplifier of pressure sensor, the input of the output end connection control circuit of pressure signal amplifier, the input of the output end jointing temp signal amplifier of temperature sensor, the input of the output end connection control circuit of temperature signal amplifier, the output end of control circuit connects digital display circuit input, warning circuit input and communication module input, the input port of the output termination computer of communication module respectively.
Description
Technical field
The present invention relates to vapour system, is used for vapour system more particularly, to one kind, on-line automatic can show and transmit its work
Make the intelligence tube bank of pressure and operating temperature and alarm.
Background technology
In industrial steam system, in order that the safe operation of vapour system and control are more efficient, it is assigned to from steam solidifying
Recovery is born water, using the steam-distributing pipe beam that there is standardized component and install concentratedly and condensate-water polishing tube bank
Using more and more common.Existing steam-distributing pipe beam and condensate-water polishing tube bank exists due to multichannel centralizedly supply and recovery
Be difficult to judge its working condition whether normal operation, if condensate is produced due to drain valve impeded drainage and builds up phenomenon,
And heating-up temperature is set not reach working condition requirement；Or a large amount of leakage phenomenons of steam are produced due to the sealing problem of drain valve.Steam
Vapour distribution tube bank and condensate-water polishing tube bank whether normal operation, be required for manually detecting by infrared temperature, or
Special steam drain valve detector, or check that instrument shows numerical value, or touch and check tube bank and hydrophobic valve body temperature, or open
Inspection socket come check judge tube bank whether normal operation.This makes the operational management of tube bank bring many inconvenience, and each uses factory
Family's common problem.
The content of the invention
It is an object of the invention to for existing steam-distributing pipe beam and condensate-water polishing tube bank existing for above mentioned problem,
Offer sense with pressure and temperature and statistics have shown with alarm device, multi-way intelligence can also be restrained electric by control
Data are collected and sent in road using wired or wireless, then the intelligence pipe of management is digitized with computer or phone network
Beam.
The present invention is provided with tube bank, intelligent apparatus, flange, restrains bottom ball valve, drain valve, distribution pipe ball valve, direct joint, leads
Pipe, crane span structure, adapter, three-way pipe, control circuit, communication module, computer, pipe holder；The intelligent apparatus passes provided with pressure
Sensor, temperature sensor, pressure signal amplifier, temperature signal amplifier, digital display circuit and warning circuit；Pressure sensing
Device and temperature sensor are located at the bottom of tube bank, for detecting the pressure and temperature of tube bank bottom condensate, pressure sensor
The input of output termination pressure signal amplifier, the input of the output end connection control circuit of pressure signal amplifier, temperature
The input of the output end jointing temp signal amplifier of sensor, the input of the output end connection control circuit of temperature signal amplifier
End, the output end of control circuit connect digital display circuit input, warning circuit input and communication module input respectively, lead to
Interrogate the input port of the output termination computer of module.
The tube bank can be steam-distributing pipe beam or condensate-water polishing tube bank etc..
Tube bank bottom ball valve located at the steam-distributing pipe beam bottom is sealed with the bottom blow-down mouth restrained with screw threads for fastening
Connection；Tube bank bottom ball valve is tightly connected with three-way pipe with screw threads for fastening；Intelligent apparatus is tightly connected with three-way pipe with screw threads for fastening；
Drain valve is tightly connected with three-way pipe with screw threads for fastening；Flange located at tube bundle top air intake is welded to connect with tube bank upper end；U
Type clip locks tube bank screw and pipe holder；Tube bank each side road distribution pipe respectively with distribution pipe ball valve screw threads for fastening
It is tightly connected；Each distribution pipe ball valve is tightly connected with each road straight coupling screw threads for fastening；Each road straight coupling and conduit cutting ferrule
It is fastened and connected；Each road conduit is fastened and connected with each road both sides adapter with cutting ferrule, and crane span structure is used to fix each road conduit.
The tube bank bottom ball valve of the condensate-water polishing tube bank bottom and the bottom blow-down mouth of tube bank are sealed with screw threads for fastening and connected
Connect；Flange and the welding of tube bank upper end located at tube bundle top delivery port；Restrain each road collection port adapter in both sides and each road conduit
It is fastened and connected with cutting ferrule；Crane span structure is used to fix each road conduit；Each road conduit in both sides and straight coupling cutting ferrule fit sealing
Connection；Each road straight coupling is tightly connected with three-way pipe screw threads for fastening；Intelligent apparatus is arranged on each road three-way pipe and tight with screw thread
Gu it is tightly connected；Three-way pipe is tightly connected with drain valve screw threads for fastening；Drain valve is tightly connected with distribution pipe ball valve screw threads for fastening；
Distribution pipe ball valve is tightly connected with restraining each road collection port screw threads for fastening；U-shaped card hoop locks tube bank screw and pipe holder.
Compared with existing tube bank, the present invention has advantages below：
1st, in steam-distributing pipe beam and condensate-water polishing tube bank running, pressure value and Temperature numerical can be passed through
Collection and display, directly judge the valve whether normal work, both accurately, and easy directly perceived.
2nd, pressure and temperature super upper limit alarm prompting, can effective management and control operation risk, it is ensured that vapour system normal operation.
3rd, controller is sent to computer by data are collected, and can achieve to analyze, the favourable vapour system operation of adjustment in time
Situation, obtain highest heat exchange efficiency.
4th, it can in time be pinpointed the problems and solved a problem promptly by computer digital management, it is ensured that vapour system is safe and efficient
Operation.
Brief description of the drawings
Fig. 1 is the structure composition block diagram of intelligent apparatus of the present invention, control circuit, communication module and computer.
Fig. 2 is the structure composition schematic diagram of steam-distributing pipe beam of the present invention.
Fig. 3 is the structure composition schematic diagram of condensate-water polishing of the present invention tube bank.
Embodiment
Referring to Fig. 1~3, the embodiment of the present invention be provided with tube bank 1, intelligent apparatus 2, flange 3, tube bank bottom ball valve 4, drain valve 5,
Distribution pipe ball valve 6, direct joint 7, conduit 8, crane span structure 9, adapter 10, three-way pipe 11, control circuit 13, communication module 14, meter
Calculation machine 15, pipe holder 16；The intelligent apparatus 2 be provided with pressure sensor 21, temperature sensor 22, pressure signal amplifier 23,
Temperature signal amplifier 24, digital display circuit 25 and warning circuit 26；Pressure sensor 21 and temperature sensor 22 are located at pipe
The bottom of beam 1, for detecting the pressure and temperature of 1 bottom condensate of tube bank, the output termination pressure signal of pressure sensor 21
The input of amplifier 23, the input of the output end connection control circuit 13 of pressure signal amplifier 23, temperature sensor 22
The input of output end jointing temp signal amplifier 24, the input of the output end connection control circuit 13 of temperature signal amplifier 24
End, the output end of control circuit 13 connect the input of digital display circuit 25, the input of warning circuit 26 and communication module 14 respectively
Input, the input port of the output termination computer 15 of communication module 14.
The tube bank 1 can be steam-distributing pipe beam (referring to Fig. 2) or condensate-water polishing tube bank (referring to Fig. 3) etc..
Tube bank bottom ball valve 4 located at the steam-distributing pipe beam bottom is sealed with the bottom blow-down mouth restrained with screw threads for fastening
Connection；Tube bank bottom ball valve 4 is tightly connected with three-way pipe 11 with screw threads for fastening；Intelligent apparatus 2 is close with screw threads for fastening with three-way pipe 11
Envelope connection；Drain valve 5 is tightly connected with three-way pipe 11 with screw threads for fastening；Flange 3 located at tube bundle top air intake is with restraining on 1
End is welded to connect；U-shaped card hoop 12 is locked restraining 1 with screw and pipe holder 16；Tube bank 1 each side road distribution pipe respectively with
The screw threads for fastening of distribution pipe ball valve 6 is tightly connected；Each distribution pipe ball valve 6 is tightly connected with each screw threads for fastening of road straight coupling 7；Each road
Straight coupling 7 is fastened and connected with conduit 8 (i.e. heat tracing conduit) with cutting ferrule；Each road conduit 8 is used with each road both sides adapter 10
Cutting ferrule is fastened and connected, and crane span structure 9 is used to fix each road conduit 8.
The tube bank bottom ball valve 4 of the condensate-water polishing tube bank bottom and the bottom blow-down mouth of tube bank are sealed with screw threads for fastening and connected
Connect；Flange 3 and the welding of tube bank upper end located at tube bundle top delivery port；The tube bank each road collection port adapter 10 in both sides is led with each road
Pipe 8 is fastened and connected with cutting ferrule；Crane span structure 9 is used to fix each road conduit 8 (condensing conduit)；Each road conduit 8 in both sides is with leading directly to
Joint 7 is fastened and connected with cutting ferrule；Each road straight coupling 7 is tightly connected with the screw threads for fastening of three-way pipe 11；Intelligent apparatus 2 is installed
It is tightly connected in each road three-way pipe 11 and with screw threads for fastening；Three-way pipe 11 is tightly connected with the screw threads for fastening of drain valve 5；Drain valve 5
It is tightly connected with the screw threads for fastening of distribution pipe ball valve 6；Distribution pipe ball valve 6 is tightly connected with restraining each road collection port screw threads for fastening；It is U-shaped
Clip 12 locks tube bank screw and pipe holder 16.
Operation principle of the invention given below：
Pressure sensing numerical value is set to P ××× MPa, TEMP numerical value is set to T ×××s DEG C, pressure sensing numerical value and
TEMP setting value rotation is shown, sets pressure limit and the super upper limit of temperature range or the prompting of lower limit alarm.
When steam and condensate enter tube bank from air intake at the top of steam-distributing pipe beam (referring to Fig. 2), can be separately turned on
Distribution pipe ball valve 6, steam-distributing pipe initially enter working condition, at this moment before steam trap intelligent apparatus 2 pressure
Actual temperature value after actual pressure value and temperature sensor after sensor compression are heated shows in the interface rotation of intelligent apparatus 2
Show, and as the real-time pressure value in valve pocket and temperature value carry out constantly switching display.At this moment can be to the pressure value and temperature of display
Whether angle value is working properly to judge steam trap and tube bank；When the pressure and temperature for restraining inner chamber exceedes setting range,
The interface acousto-optic of intelligent apparatus 2 can alarm.Intelligent apparatus 2 can pass through wired or wireless pressure value and temperature value by collection
Transmission is sent to be coupled with control circuit 13, and data transfer or transmission to computer 15 and mobile phone or can be communicated mould by control circuit 13
Block 14, stored, analyzed, digital management.
When the both sides multichannel collection port that steam and condensate are restrained (referring to Fig. 3) from condensate-water polishing enters fashionable, each road steaming
Vapour drain valve is started working, and automatic resistance vapour is hydrophobic；The condensate that each drain valve excludes enters lime set concetrated pipe, from lime set set
Overflow outwards conveying in tube top portion.At this moment the actual pressure after the pressure sensor installed in intelligent apparatus 2 before steam trap is pressurized
Actual temperature value after force value and temperature sensor are heated shows in the interface rotation of intelligent apparatus 2, and with the reality in valve pocket
When pressure value and temperature value carry out constantly switching display.Steam trap and pipe are judged by the pressure value and temperature value of display
Whether beam is working properly；When the pressure and temperature for restraining inner chamber exceedes setting range, the interface acousto-optic of intelligent apparatus 2 can alarm
Prompting.The pressure value of collection and temperature value transmission can be sent and coupled with control circuit 13 by wired or wireless by intelligent apparatus 2,
Control circuit 13 can be stored, analyzed, digitized by data transfer or transmission to computer 15 and mobile phone or communication module 14
Management.
Claims (1)
1. intelligence tube bank, it is characterised in that provided with tube bank, intelligent apparatus, flange, restrain bottom ball valve, drain valve, distribution pipe ball valve,
Direct joint, conduit, crane span structure, adapter, three-way pipe, control circuit, communication module, computer, pipe holder；The intelligent apparatus
Provided with pressure sensor, temperature sensor, pressure signal amplifier, temperature signal amplifier, digital display circuit and alarm electricity
Road；Pressure sensor and temperature sensor are located at the bottom of tube bank, for detecting the pressure and temperature of tube bank bottom condensate, pressure
Force snesor output termination pressure signal amplifier input, the output end connection control circuit of pressure signal amplifier it is defeated
Enter end, the input of the output end jointing temp signal amplifier of temperature sensor, the output termination control of temperature signal amplifier
The input of circuit, the output end of control circuit connect digital display circuit input, warning circuit input and communication mould respectively
Block input, the input port of the output termination computer of communication module；
The tube bank is restrained for steam-distributing pipe beam or condensate-water polishing；
The tube bank bottom ball valve of the steam-distributing pipe beam bottom is tightly connected with the bottom blow-down mouth restrained with screw threads for fastening；Tube bank
Bottom ball valve is tightly connected with three-way pipe with screw threads for fastening；Intelligent apparatus is tightly connected with three-way pipe with screw threads for fastening；Drain valve with
Three-way pipe is tightly connected with screw threads for fastening；Flange located at tube bundle top air intake is welded to connect with tube bank upper end；U-shaped card hoop will
Tube bank screw is locked with pipe holder；Each side road distribution pipe seals company with distribution pipe ball valve screw threads for fastening respectively for tube bank
Connect；Each distribution pipe ball valve is tightly connected with each road straight coupling screw threads for fastening；Each road straight coupling is fastened close with conduit with cutting ferrule
Envelope connection；Each road conduit is fastened and connected with each road both sides adapter with cutting ferrule, and crane span structure is used to fix each road conduit；
The tube bank bottom ball valve of the condensate-water polishing tube bank bottom is tightly connected with the bottom blow-down mouth restrained with screw threads for fastening；If
Flange and the welding of tube bank upper end in tube bundle top delivery port；Restrain each road collection port adapter in both sides and each road conduit cutting ferrule
It is fastened and connected；Crane span structure is used to fix each road conduit；Each road conduit in both sides is fastened and connected with straight coupling with cutting ferrule；Respectively
Road straight coupling is tightly connected with three-way pipe screw threads for fastening；Intelligent apparatus, which is arranged on each road three-way pipe and sealed with screw threads for fastening, to be connected
Connect；Three-way pipe is tightly connected with drain valve screw threads for fastening；Drain valve is tightly connected with distribution pipe ball valve screw threads for fastening；Distribution pipe ball
Valve is tightly connected with restraining each road collection port screw threads for fastening；U-shaped card hoop locks tube bank screw and pipe holder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510768565.9A CN105299467B (en) | 2015-11-12 | 2015-11-12 | Intelligence tube bank |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510768565.9A CN105299467B (en) | 2015-11-12 | 2015-11-12 | Intelligence tube bank |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105299467A CN105299467A (en) | 2016-02-03 |
| CN105299467B true CN105299467B (en) | 2018-01-16 |
Family
ID=55197062
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510768565.9A Active CN105299467B (en) | 2015-11-12 | 2015-11-12 | Intelligence tube bank |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105299467B (en) |
Family Cites Families (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2559275B2 (en) * | 1989-02-25 | 1996-12-04 | 株式会社 ユニスン | Steam trap and condensate discharge device |
| HU225331B1 (en) * | 2003-04-24 | 2006-09-28 | Egi Energiagazdalkodasi Reszve | Air cooler system |
| US7664610B2 (en) * | 2005-09-28 | 2010-02-16 | Rosemount Inc. | Steam trap monitoring |
| WO2010134977A1 (en) * | 2009-05-19 | 2010-11-25 | Teva Pharmaceutical Industries Ltd. | Programmable steam trap apparatus |
| CN104197737B (en) * | 2014-08-08 | 2016-05-04 | 北京大学包头创新研究院 | A kind of energy-conserving cooling device for direct air cooling system |
| CN204718431U (en) * | 2015-03-27 | 2015-10-21 | 华电重工股份有限公司 | A kind of temperature field real-time monitoring device of air cooling tubes condenser |
| CN204514102U (en) * | 2015-03-27 | 2015-07-29 | 华电重工股份有限公司 | A kind of air cooling tubes condenser and steam-distributing pipe thereof |
| CN205101864U (en) * | 2015-11-12 | 2016-03-23 | 英侨机械制造有限公司 | Intelligence tube bank |
-
2015
- 2015-11-12 CN CN201510768565.9A patent/CN105299467B/en active Active
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| CN105299467A (en) | 2016-02-03 |
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