CN105299324B - One kind is based on special cermacis with the porous power cable fixture of axis body and production method - Google Patents
One kind is based on special cermacis with the porous power cable fixture of axis body and production method Download PDFInfo
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- CN105299324B CN105299324B CN201510763795.6A CN201510763795A CN105299324B CN 105299324 B CN105299324 B CN 105299324B CN 201510763795 A CN201510763795 A CN 201510763795A CN 105299324 B CN105299324 B CN 105299324B
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- Prior art keywords
- ceramic matrix
- lining
- hole
- power cable
- steel lining
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L3/00—Supports for pipes, cables or protective tubing, e.g. hangers, holders, clamps, cleats, clips, brackets
- F16L3/08—Supports for pipes, cables or protective tubing, e.g. hangers, holders, clamps, cleats, clips, brackets substantially surrounding the pipe, cable or protective tubing
Abstract
For one kind based on special cermacis with the porous power cable fixture of axis body, including ceramic matrix, the ceramic outer lining being wholely set with ceramic matrix, ceramic outer lining has parallel outer lining extending to the horizontal direction, the upper semi-circle of the ceramics outer lining package ceramic matrix；At least one set of cable solidus hole, cable solidus hole are through the through-hole of ceramic matrix, the through-hole contact wall of its ceramic matrix are provided with one layer of steel lining, the inner wall of steel lining and exposed steel loop edge are coated with one layer of resin layer.Production method suitable for above-mentioned power cable fixture, the inner wall of through-hole and the outer wall of steel lining on ceramic matrix are first ground respectively, at this time, the inner diameter of through-hole is 3~5mm bigger than the outer diameter of steel lining on ceramic matrix, then ceramic matrix and steel lining are placed in airtight heating mold, it is heated to 600 DEG C~750 DEG C, by pouring aluminum solutions in the gap of mechanical normal direction ceramic matrix and steel lining, temperature is dropped to 450 DEG C~500 DEG C after finishing, constant temperature keeps 20~30min, after, cool down to room temperature.
Description
Technical field
The invention belongs to power cable clamp art, in particular to a kind of special cermacis that is based on is the same as the porous electric power of axis body
Cable cleat and production method.
Background technique
Cable cleat is used to fix cable, and cable cleat material used in China's engineering is generally divided into metal and answers at present
Condensation material, up and down folder between be connected by screw to, with when need will press from both sides up and down it is completely separable, be clipped on cable and then
The screw at upper and lower folder both ends is all connected, brings inconvenience to using.In addition, the fixture intensity of metal material is high, the longevity is used
Life length, but the disadvantage is that vortex can be generated to cable.Direct current cables can generate vortex, so exchange uniline cable cannot use metal
Clip.When cable is fixed using metal material, since cable can generate high-tension current in operation, around core
Closed magnetic circuit is generated, to generate vortex, the generation of vortex can make cable generate fever phenomenon when train passes through, and affect electricity
The service life of cable；And metal material can cause to scratch to cable, not can effectively solve the generation of vortex phenomenon, to drop
The low service life of cable and the normal operation of train, reduce electric energy loss.And fixture made of ceramic material is using
In will not generate vortex phenomenon.
Summary of the invention
In order to overcome the disadvantages of the above prior art, the purpose of the present invention is to provide use special cermacises as fixture sheet
Body, fixture mounting assembly use one kind of resin material based on special cermacis with the porous power cable fixture of axis body, can be effective
Closed magnetic field is eliminated, vortex phenomenon is eliminated, meanwhile, the present invention also provides a kind of production methods of power cable fixture.
To achieve the goals above, the technical solution adopted by the present invention is that:
One kind being based on special cermacis with the porous power cable fixture of axis body and production method, including ceramic matrix, with ceramics
The ceramic outer lining that matrix is wholely set, ceramic outer lining have parallel outer lining extending to the horizontal direction, the ceramics outer lining package pottery
The upper semi-circle of porcelain basal body；At least one set of cable solidus hole, cable solidus hole are through the through-hole of ceramic matrix, and ceramic matrix leads to
Hole contact wall is provided with one layer of steel lining, and the inner wall of steel lining and the steel loop edge of exposed steel lining are coated with one layer of resin layer, wherein
The plating method of resin layer is as follows, includes the following steps: the aluminium for 1) abrading ceramic matrix and steel lining inner wall and steel lining ring edge,
Then power cable fixture is placed in casting mold；2) it heats up 200 DEG C~300 DEG C, plated film, plated film is carried out using casting
When, open motor so that power cable fixture is rotated together with grinding tool mechanical rotating shaft, control poring rate 0.5kg/s~
1kg/s, the duration of pouring are 1~3min, keep motor rotations to carry out a plated film at interval of 5 min, continue 3 times；3) cooling
Demoulding, centrifugal casting machine keep working condition, until closing centrifugal casting machine after resin glue is cooling, stop turning to centrifugal casting machine
It is demoulded after dynamic；
This is based on special cermacis with the production method of the porous power cable fixture of axis body are as follows: first grinds on ceramic matrix and leads to respectively
The inner wall in hole and the outer wall of steel lining, at this point, on ceramic matrix the inner diameter of through-hole it is bigger than the outer diameter of steel lining by 3~
Then ceramic matrix and steel lining are placed in airtight heating mold by 5mm, be heated to 600 DEG C~750 DEG C, pass through Mechanical Method
To aluminum solutions are poured in the gap of ceramic matrix and steel lining, temperature is dropped to 450 DEG C~500 DEG C after finishing, constant temperature is protected
20~30min is held, after, cool down to room temperature.
The horizontal both ends of the parallel outer lining are provided with outer lining fixation hole, and outer lining fixation hole is connected by screw with nut
Fixture mounting assembly, the fixture mounting assembly include pedestal and the semicircle fixed-wing being set on the base, semicircle fixed-wing
Outside two sides are provided with the external ear with crimp right-angled trapezium, and the fixation hole being arranged on semicircle fixed-wing and setting are half
Justify the parallel surface on fixed-wing, the aperture of matching outer lining fixation hole is provided on the parallel surface.
The ceramic matrix is fixed with fixture mounting assembly by screw, and the screw is made of resin material.
The fixture mounting assembly is made of thermoplastic resin material.
The screw and nut are made of resin material.
Compared with prior art, the present invention has mainly used special cermacis using special cermacis as chuck body
The fixed part of high, corrosion-resistant, good insulation preformance the characteristic of hardness, fixture uses steel using poly- carbon PC material cable solidus hole
Material keeps its resistance to pressure and anti-breakdown characteristic with conductive cable contacts end, and surface carries out insulating properties specially treated, and improving makes
Use the service life.This fixture intensity is high, and long service life reduces Transmission Cost, solves the rigidity fixation problem of cable, can be to prevent
Only cable generates the displacement and jumping phenomena that occur due to electrodynamic.
Detailed description of the invention
Fig. 1 is structural schematic diagram of the invention；
Fig. 2 is the structural schematic diagram of power cable jig main body of the invention；
Fig. 3 is the structural schematic diagram of fixture mounting assembly of the invention.
Specific embodiment
The embodiment that the present invention will be described in detail with reference to the accompanying drawings and examples.
Referring to 1 to Fig. 3, the title and its mark of all parts are as follows:
Pedestal -1；Ceramic outer lining -2；
Parallel outer lining -3；Nut -4；
Screw -5；Screw -6；
Cable solidus hole -7；Rubber pad -8；
Semicircle fixed-wing -9；External ear -10；
Outer lining fixation hole -11；Ceramic matrix -12；
Fixation hole -13；Aperture -14；
Parallel surface -15.
Specific scheme are as follows: referring to Fig.1 with Fig. 2, one kind is based on special cermacis with the porous power cable fixture of axis body and life
Production method, it is characterised in that: including ceramic matrix 12, the ceramic outer lining 2 being wholely set with ceramic matrix 12, ceramic outer lining 2 has
Parallel outer lining 3 extending to the horizontal direction, the ceramics outer lining 2 wrap up the upper semi-circle of ceramic matrix 12；
At least one set of cable solidus hole 7, cable solidus hole 7 are through the through-hole of ceramic matrix 12, and ceramic matrix 12 leads to
Hole contact wall is provided with one layer of steel lining, and the inner wall of steel lining and the steel loop edge of exposed steel lining are coated with one layer of resin layer, wherein
The plating method of resin layer is as follows, includes the following steps: 1) to abrade ceramic matrix 12 and steel lining inner wall and steel lining ring edge
Aluminium, then power cable fixture is placed in casting mold；2) it heats up 200 DEG C~300 DEG C, plated film, plating is carried out using casting
When film, open motor so that power cable fixture is rotated together with grinding tool mechanical rotating shaft, control poring rate 0.5kg/s~
1kg/s, the duration of pouring are 1~3min, keep motor rotations to carry out a plated film at interval of 5 min, continue 3 times；3) cooling
Demoulding, centrifugal casting machine keep working condition, until closing centrifugal casting machine after resin glue is cooling, stop turning to centrifugal casting machine
It is demoulded after dynamic；
This is based on special cermacis with the production method of the porous power cable fixture of axis body are as follows: first grinds on ceramic matrix 12 respectively
The inner wall of through-hole and the outer wall of steel lining, at this point, the inner diameter of through-hole is bigger than the outer diameter of steel lining by 3 on ceramic matrix 12
Then ceramic matrix 12 and steel lining are placed in airtight heating mold by~5mm, be heated to 600 DEG C~750 DEG C, pass through machine
Aluminum solutions are poured in the gap of tool normal direction ceramic matrix 12 and steel lining, temperature is dropped to 450 DEG C~500 DEG C after finishing,
Constant temperature keeps 20~30min, after, cool down to room temperature.
The horizontal both ends of the parallel outer lining 3 are provided with outer lining fixation hole 11, and outer lining fixation hole 11 passes through screw 6 and spiral shell
Female 4 jockey mounting assemblies, the fixture mounting assembly include pedestal 1 and the semicircle fixed-wing 9 being arranged on pedestal 1,
The outside two sides of semicircle fixed-wing 9 are provided with the external ear 10 with crimp right-angled trapezium, and consolidating on semicircle fixed-wing 9 is arranged in
The parallel surface 15 determining hole 13 and being arranged on semicircle fixed-wing 9 is provided with matching outer lining fixation hole 11 on the parallel surface 15
Aperture 14.
The ceramic matrix 12 is fixed by screw 5 with fixture mounting assembly, and the screw 5 is made of resin material.
The fixture mounting assembly is made of thermoplastic resin material.
The screw 6 and nut 4 are made of resin material.
According to Fig. 2 and Fig. 3, Fig. 2 and Fig. 3 are installed to one according to screw 6, nut 4 and screw 5.Referring to Fig. 3, folder
Tool mounting assembly is additionally provided with fixation hole 13 and aperture 14, and aspect is installed, and the fixing end of screw 6 and nut 4 is additionally provided with
Rubber pad 8.
More preferably, high, corrosion-resistant, good insulation preformance special cermacis forms cable cleat ontology of the invention using hardness,
The main component of its ceramics are as follows: 20~25 parts of andalusite；15~20 parts of kaolin；8~12 parts of aluminum oxide；Magnesium silicate 3~5
Part；0.5~0.8 part of arsenic calcium；0.2~0.5 part of cadmium telluride；1~3 part of magnesia；0.5~1.5 part of boron oxide；Zirconium oxide 5~8
Part；Gluing squeezes 4~6 parts；0.8~1.5 part, 5~8 parts of other polymeric additives and appropriate amount of water are squeezed in grinding aid.
More preferably, resin material of the invention is all made of polycarbonate, and molecular formula is (C15H16O2 CH2O3) n, and n is indicated
The degree of polymerization.Polycarbonate is the general name of a kind of high-molecular compound in strand containing carbonic ester.It is a kind of novel
Thermoplastic, transparency are known as transparent metal up to 90%.Firm and flexible has high impact properties, the size of height
Stability and the very wide use temperature of range, good insulating properties and heat resistance and nontoxicity.
Therefore, the present invention has mainly used special cermacis hardness height, corrosion resistant using special cermacis as chuck body
Erosion, good insulation preformance characteristic, the fixed part of fixture uses Steel material using poly- carbon PC material cable solidus hole, keep its with
The resistance to pressure at conductive cable contacts end and anti-breakdown characteristic, surface carry out insulating properties specially treated, improve service life.This folder
It is high to have intensity, long service life reduces Transmission Cost, solves the rigidity fixation problem of cable, can prevent cable due to
It is electrodynamic to generate the displacement and jumping phenomena occurred, it is the ideal substitute of traditional cable fixture.
Claims (5)
1. one kind is based on special cermacis with the porous power cable fixture of axis body, it is characterised in that: including ceramic matrix (12), with pottery
The ceramic outer lining (2) that porcelain basal body (12) is wholely set, ceramic outer lining (2) has parallel outer lining (3) extending to the horizontal direction, described
The upper semi-circle of ceramic outer lining (2) package ceramic matrix (12)；At least one set of cable solidus hole (7), cable solidus hole (7) are through
The through-hole of ceramic matrix (12), the through-hole contact wall of ceramic matrix (12) are provided with one layer of steel lining, the inner wall of steel lining with it is naked
The steel loop edge for revealing steel lining is coated with one layer of resin layer；Wherein, the plating method of resin layer is as follows, includes the following steps: 1) to abrade
The aluminium of ceramic matrix (12) and steel lining inner wall and steel lining ring edge, then power cable fixture is placed in casting mold；2)
200 DEG C~300 DEG C of heating carries out plated film using casting, when plated film, motor is opened, so that power cable fixture is the same as grinding tool machine
Tool shaft rotates together, and for control poring rate in 0.5kg/s~1kg/s, the duration of pouring is 1~3min, keeps motor rotations, often
5 min are spaced, a plated film is carried out, are continued 3 times；3) cooling and demolding, centrifugal casting machine keep working condition, until resin glue is cooling
Afterwards, centrifugal casting machine is closed, is demoulded after centrifugal casting machine stops operating；It should be based on special cermacis with the porous power cable of axis body
The production method of fixture are as follows: the inner wall of through-hole and the outer wall of steel lining on ceramic matrix (12) are first ground respectively, at this point, ceramic matrix
(12) inner diameter of through-hole is 3~5mm bigger than the outer diameter of steel lining on, then places ceramic matrix (12) and steel lining
In airtight heating mold, 600 DEG C~750 DEG C are heated to, by mechanical normal direction ceramic matrix (12) and the gap of steel lining
Aluminum solutions are poured, temperature is dropped to 450 DEG C~500 DEG C after finishing, constant temperature keeps 20~30min, after, it cools down to
Room temperature.
2. a kind of special cermacis that is based on according to claim 1 is the same as the porous power cable fixture of axis body, it is characterised in that: institute
The horizontal both ends for stating parallel outer lining (3) are provided with outer lining fixation hole (11), and outer lining fixation hole (11) passes through screw (6) and nut
(4) jockey mounting assembly, the fixture mounting assembly include that pedestal (1) and the semicircle being arranged on pedestal (1) are fixed
The wing (9), the outside two sides of semicircle fixed-wing (9) are provided with the external ear (10) with crimp right-angled trapezium, and setting is consolidated in semicircle
Determine the parallel surface (15) of fixation hole (13) and setting on semicircle fixed-wing (9) on the wing (9), is arranged on the parallel surface (15)
There is the aperture (14) of matching outer lining fixation hole (11).
3. a kind of special cermacis that is based on according to claim 1 or 2 is with the porous power cable fixture of axis body, feature exists
In: the ceramic matrix (12) and fixture mounting assembly are fixed by screw (5), and the screw (5) is made of resin material.
4. a kind of special cermacis that is based on according to claim 2 is the same as the porous power cable fixture of axis body, it is characterised in that: institute
Fixture mounting assembly is stated to be made of thermoplastic resin material.
5. a kind of special cermacis that is based on according to claim 2 is the same as the porous power cable fixture of axis body, it is characterised in that: institute
It states screw (6) and nut (4) is made of resin material.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510763795.6A CN105299324B (en) | 2015-11-11 | 2015-11-11 | One kind is based on special cermacis with the porous power cable fixture of axis body and production method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510763795.6A CN105299324B (en) | 2015-11-11 | 2015-11-11 | One kind is based on special cermacis with the porous power cable fixture of axis body and production method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105299324A CN105299324A (en) | 2016-02-03 |
| CN105299324B true CN105299324B (en) | 2018-12-18 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201510763795.6A Expired - Fee Related CN105299324B (en) | 2015-11-11 | 2015-11-11 | One kind is based on special cermacis with the porous power cable fixture of axis body and production method |
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Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105805423A (en) * | 2016-05-20 | 2016-07-27 | 芜湖君禾电线电缆有限公司 | Cable clamp with separation plate |
| KR102195736B1 (en) * | 2017-12-11 | 2020-12-28 | 삼성에스디아이 주식회사 | Battery module and cooling plate thereof |
| KR102198001B1 (en) * | 2017-12-11 | 2021-01-04 | 삼성에스디아이 주식회사 | Battery module |
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| CN2509411Y (en) * | 2001-11-13 | 2002-09-04 | 荣泰橡胶工业有限公司 | Locating plugging apparatus for pipeline and cables |
| CN1508919A (en) * | 2002-12-19 | 2004-06-30 | 上海恒鼎电力器材有限公司 | Single-slot cable clamp |
| CN2729473Y (en) * | 2004-09-17 | 2005-09-28 | 汪永国 | Position sealing plug for line cable |
| GB2492892A (en) * | 2011-07-14 | 2013-01-16 | Bruker Daltonics Inc | Multipole rod assembly and method for its fabrication |
| CN103225714A (en) * | 2013-04-07 | 2013-07-31 | 陕西申瑞电化器材科技有限公司 | High-voltage anti-eddy cable clamp |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7546985B1 (en) * | 2007-12-10 | 2009-06-16 | Kwang Sul Choi | Cable guide device for industrial robot |
-
2015
- 2015-11-11 CN CN201510763795.6A patent/CN105299324B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2509411Y (en) * | 2001-11-13 | 2002-09-04 | 荣泰橡胶工业有限公司 | Locating plugging apparatus for pipeline and cables |
| CN1508919A (en) * | 2002-12-19 | 2004-06-30 | 上海恒鼎电力器材有限公司 | Single-slot cable clamp |
| CN2729473Y (en) * | 2004-09-17 | 2005-09-28 | 汪永国 | Position sealing plug for line cable |
| GB2492892A (en) * | 2011-07-14 | 2013-01-16 | Bruker Daltonics Inc | Multipole rod assembly and method for its fabrication |
| CN103225714A (en) * | 2013-04-07 | 2013-07-31 | 陕西申瑞电化器材科技有限公司 | High-voltage anti-eddy cable clamp |
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| CN105299324A (en) | 2016-02-03 |
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| C06 | Publication | ||
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| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| TA01 | Transfer of patent application right |
Effective date of registration: 20181026 Address after: 257000 No. 98 Ningyang Road, Dongying District, Dongying, Shandong. Applicant after: DONGYING POWER SUPPLY COMPANY, STATE GRID SHANDONG ELECTRIC POWER COMPANY Address before: 257000 No. 98 Ningyang Road, Dongying District, Dongying, Shandong. Applicant before: STATE GRID SHANDONG DONGYING CITY DONGYING DISTRICT POWER SUPPLY CO., LTD. |
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20181218 Termination date: 20191111 |
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| CF01 | Termination of patent right due to non-payment of annual fee |