CN105294083A - Al-Ca-C refractory material and preparation method thereof - Google Patents
Al-Ca-C refractory material and preparation method thereof Download PDFInfo
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- CN105294083A CN105294083A CN201510870294.8A CN201510870294A CN105294083A CN 105294083 A CN105294083 A CN 105294083A CN 201510870294 A CN201510870294 A CN 201510870294A CN 105294083 A CN105294083 A CN 105294083A
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Abstract
The invention relates to an Al-Ca-C refractory material and a preparation method thereof. The technical scheme of the material and the preparation method thereof is as follows: firstly, taking 30 to 70wt% of corundum particles, 15 to 40wt% of calcium aluminate fine powder and 10 to 40wt% of calcium aluminate-carbon compound powder as a raw material, additionally adding phenolic resin accounting for 2 to 6wt% of the raw material, stirring for 2 to 30 minutes, performing compression moulding, and naturally cooling for 24h; then, performing thermal treatment for 8 to 24h at the temperature of 110 to 300 DEG C, performing heat preservation for 1 to 12h in a reducing atmosphere at the temperature of 1000 to 1600 DEG C, and naturally cooling, so as to obtain the Al-Ca-C refractory material. The Al-Ca-C refractory material prepared by the invention has excellent heat-conducting property and heat-conducting property, has excellent melt erosion resistance and anti-permeability performance, and also has stable high-temperature performance; a product prepared by the invention is suitable for smelting production of high-purity steel and alloy, and the quality and additional value of smelting products can be improved.
Description
Technical field
The invention belongs to aluminum-carbon refractory material technical field.Particularly relate to a kind of aluminium calcium carbon refractory and preparation method thereof.
Background technology
With Al
2o
3-C refractory materials is that the carbonaceous article of representative is widely adopted as ladle and flow control refractory materials in continuous casting process, become most widely used refractory materials on continuous casting, a large amount of as ladle and tundish slide gate nozzle series product and continuous-casting three-main-product (long nozzle, submerged nozzle and stopper) etc.Continuous-casting three-main-product is in very important position in STEELMAKING PRODUCTION, and the stability that the quality of its quality is produced for continuous casting has great importance.The steel billet in the current whole world 80% adopts continuous casting technology to produce.Wherein, steel ladle slide board, long nozzle, submerged nozzle, stopper and tundish slide plate are the crucial refractory materialss realizing high reliability continuous casting, and the quality of their performances directly affects casting efficiency and billet quality.Country continue to strengthen the exploitation of special steel product up-gradation dynamics, make great efforts the form that substitutes import and meet the newly-increased market requirement that domestic equipment manufacture promotes under, improve the work-ing life of the crucial refractory materials of continuous casting and reduce the impact of steel quality is seemed particularly important.
Round optimization and raising Al
2o
3the object of-C refractory materials tissue, structure, preparation and performance, people have carried out a large amount of research work and the aluminum-carbon refractory material successfully developed for smelting, and these researchs are mainly paid close attention to and improved Al
2o
3-C refractory materials resistance to fouling also improves continuous casting heat.But, Al
2o
3the damage of-C refractory materials and on the impact of steel quality except refractory materials and the interaction factor between slag and molten steel, people often ignore Al
2o
3-C refractory materials main component Al
2o
3and the carbothermic reduction reaction occurred under steel-making condition between C and the impact on steel quality and alumina-carbon material performance thereof.
The carbothermic reduction reaction formula of aluminum oxide is:
Al
2O
3(S)+3C
(S)＝2Al
(l)+3CO
(g)(1)
At one atm, the minimum temperature required for reaction formula (1) occurs is 2200 DEG C, far above the temperature of continuous casting of molten steel.So this reaction is at Al
2o
3the resistance to fouling of-C refractory materials and in the influence research of steel quality often ignore by people.Analyze from the solid state reaction between aluminum oxide and carbon merely, at steel-making temperature, reaction formula (1) is impossible, but deposits in case at metallic solution, and the carbothermic reduction reaction of aluminum oxide then can occur at steel-making temperature.
The eighties latter stage in last century, the people such as Frank (RobertA.Frank, CharlesW.FinnandJohnF.Elliott.PhysicalChemistryoftheCarb othermicReductionofAluminainthePresenceofaMetallicSolven t:Part II .MeasurementsofKineticsofReaction.MetallurgicalTransacti onsB, 1989, 20B (4), 161-173.) once have studied 1700-1850 DEG C and under 0.08-0.2atm condition, tin or copper metallic solution is had to deposit the carbothermic reduction reaction of aluminum oxide in case, research finds that there is metallic solution and deposits in case, the carbothermic reduction reaction of aluminum oxide can occur, its reaction formula is:
Al
2O
3(S)+3C
(S)＝2
Al+3CO
(g)(2)
In formula (2):
alrepresent the Al be dissolved in metallic solution.
Research thinks that the carbothermic reduction reaction of aluminum oxide is subject to the impact of the activity of aluminium in temperature, CO dividing potential drop and metallic solution.Deposit in case at tin or copper metallic solution, the carbothermic reduction reaction of aluminum oxide, under 1800 DEG C and 0.1atm condition, can complete 80% in 60 minutes.After Two decades years, the people such as Khanna (RitaKhanna, SomyoteKongkarat, SeshadriSeetharamanandVeenaSahajwalla.CarbothermicReduct oinofAluminaat1873KinthePresenceofMoltenSteel:aSessileDr opInvestigation.ISIJInternational, 2012,52 (6), 992-999.) under the condition of 1550 DEG C of temperature and pressure-fired, drop attachment method is adopted to have studied Al
2o
3the carbothermic reduction reaction of aluminum oxide in-C/Fe system.By changing Al in material
2o
3with the ratio of C, have studied the change of carbon content in melt, Al
2o
3the erosion of-C refractory materials and the relation with the reaction times thereof.Research shows, the carbothermic reduction reaction of aluminum oxide just can occur in 1550 DEG C when there being iron liquid to occur, Al
2o
3the chemical reaction occurred in-C/Fe system causes the aluminium content in iron liquid and carbon content to increase, at Al
2o
3-C material has iron aluminium to generate mutually with Fe liquid contact interface.The research of Khanna etc. again demonstrates reaction formula (1) under metallic solution existent condition, can occur lower than theoretical reaction temperature.
Above result of study shows, aluminum oxide and carbon can cause the generation of alumina carbon thermal reduction reaction when coexisting with iron liquid (molten steel) or other metallic solution.Al
2o
3with the Main Components that C is current continuous casting flow control system aluminum-carbon refractory material, when the gas-phase product of alumina carbon thermal reduction reaction is after conversion zone volatilization, leave pore in position and will become the passage of iron liquid infiltration material, improve etching reaction kinetic rate and cause material to be damaged, simultaneously, carbon content in steel, aluminium content and oxide inclusion quantity are had an impact, reduces the purity of molten steel or aluminium alloy.
Summary of the invention
The present invention is intended to overcome prior art deficiency, object is to provide a kind of preparation method of aluminium calcium carbon refractory, the aluminium calcium carbon refractory prepared by the method not only heat conductivility and conductivity good, and anti-melt attack and penetrating quality excellent, the generation of material internal oxidition aluminium and carbon alumina carbon thermal reduction reaction under the condition coexisted with iron liquid (molten steel) or other metallic solution can also be suppressed.
For achieving the above object, the technical solution adopted in the present invention is: with the silicon carbide-carbon composite granule of a calcium aluminate fine powder of the corundum in granules of 30 ~ 70wt%, 15 ~ 40wt% and 10 ~ 40wt% for raw material, the resol of additional described raw material 2 ~ 6wt%, stir 2 ~ 30 minutes, compression moulding, seasoning 24 hours; Thermal treatment 8 ~ 24 hours under 110 ~ 300 DEG C of conditions again, then under 1000 ~ 1600 DEG C of conditions, be incubated 1 ~ 12 hour in reducing atmosphere, naturally cooling, obtains aluminium calcium carbon refractory.
The Al of described corundum in granules
2o
3content>=98wt%, particle diameter is 0.2 ~ 11mm.
CaOAl in a described calcium aluminate fine powder
2o
3content>=95wt%, particle diameter is 1 ~ 200 μm.
The preparation method of described silicon carbide-carbon composite granule is, first the resol of the graphite of 50 ~ 90wt%, the vagcor of 5 ~ 40wt% and 1 ~ 10wt% is uniformly mixed 2 ~ 30 minutes, compression moulding, seasoning 24 hours; Thermal treatment 8 ~ 24 hours under 110 ~ 300 DEG C of conditions again, then under 1300 ~ 1700 DEG C of conditions, be incubated 1 ~ 12 hour in reducing atmosphere, naturally cooling, is crushed to granularity and is less than 1 ~ 200 μm, obtain silicon carbide-carbon composite granule.
The main chemical compositions of described silicon carbide-carbon composite granule is: SiC is 3 ~ 40wt%; C is 58 ~ 95wt%; SiO
2be 0.1 ~ 2wt%.
In described vagcor: SiO
2content>=94wt%, B
2o
3content>=1wt%; The particle diameter of vagcor is 3 ~ 200 μm.
C content >=the 90wt% of described graphite; The particle diameter of graphite is 3 ~ 500 μm.
The Residual carbon >40% of described resol; Resol is liquid phenolic resin or is pressed powder resol, and the particle diameter of pressed powder resol is wherein 40 ~ 200 μm.
Owing to adopting technique scheme, the present invention compared with prior art has following positively effect:
1) under steel-making condition, CaOAl
2o
3oxygen level in molten steel during dissociation is lower than Al
2o
3oxygen level in molten steel during dissociation, that is: when with steel contacts, CaOAl
2o
3mineral (calcium aluminate) compare Al
2o
3(corundum) is stablized.Powder in refractory materials has larger activity than coarse particles, and the dissolving of suppression fine powder in molten steel is the effective way of the alumina carbon thermal reduction reaction that reduction is medium with iron liquid (molten steel).The stability adopting a calcium aluminate fine powder to replace corundum fine powder in refractory for continuous casting preparation will to contribute to when improving refractory materials and steel contacts, and then suppress the generation of alumina carbon thermal reduction reaction in powder.
2) the silicon carbide-carbon composite granule of the present invention's employing, it is not the material that the simple and mechanical mixing of silicon carbide and carbon obtains, but a kind of advanced composite material prepared by the patented technology of " a kind of Silicon carbide-carbon composite material and preparation method thereof " (ZL201210260212.4) of the patented power of applicant, this patented technology is being prepared in silicon carbide-carbon composite granule process, vagcor in batching at high temperature becomes melt, be wrapped in graphite surface and and graphite generation liquid phase reaction Formed SiClx, and then formation Silicon carbide-carbon composite material.Silicon carbide-carbon composite material in the present invention instead of the graphite used in the preparation of existing aluminum-carbon refractory material, aluminum oxide and graphite are isolated by silicon carbide, significantly reduce the probability of graphite and oxide contact, inhibit the generation of refractory materials alumina carbon thermal reduction reaction in smelting process, reduce the impact of alumina carbon thermal reduction reaction on steel quality and structure of refractory and performance.Simultaneously, silicon carbide-carbon composite granule has the feature of excellent mechanical behavior under high temperature, antioxidant property, thermal shock resistance energy, high specific strength, high ratio modulus and non-brittle fracture, as the second component in aluminium calcium carbon refractory of the present invention, the mechanical behavior under high temperature of material can be improved.
Aluminium calcium carbon refractory prepared by the present invention is after testing: compressive strength >=50MPa; Volume density >=2.90g/cm.
Aluminium calcium carbon refractory prepared by the present invention not only has good heat conductivility and conductivity, and has excellent anti-melt attack and penetrating quality, has stable high-temperature behavior simultaneously; Effectively can also suppress the generation of material internal oxidition aluminium and carbon alumina carbon thermal reduction reaction under the condition coexisted with iron liquid (molten steel) or other metallic solution; The smelting that products made thereby of the present invention is applicable to high-purity steel and alloy is produced, and can improve quality and the added value of matallurgical products.
Embodiment
Below in conjunction with embodiment, the present invention will be further described, the restriction not to its protection domain.
For avoiding repetition, existing by as follows for the technical parameter Unify legislation involved by this embodiment, repeat no more in embodiment:
The Al of described corundum in granules
2o
3content>=98wt%, particle diameter is 0.2 ~ 11mm.
The CaOAl of a described calcium aluminate fine powder
2o
3content>=95wt%, particle diameter is 1 ~ 200 μm.
The preparation method of described silicon carbide-carbon composite granule is, first the resol of the graphite of 50 ~ 90wt%, the vagcor of 5 ~ 40wt% and 1 ~ 10wt% is uniformly mixed 2 ~ 30 minutes, compression moulding, seasoning 24 hours; Thermal treatment 8 ~ 24 hours under 110 ~ 300 DEG C of conditions again, then under 1300 ~ 1700 DEG C of conditions, be incubated 1 ~ 12 hour in reducing atmosphere, naturally cooling, is crushed to granularity and is less than 1 ~ 200 μm, obtain silicon carbide-carbon composite granule.The main chemical compositions of described silicon carbide-carbon composite granule is: SiC is 3 ~ 40wt%, C is 58 ~ 95wt%, SiO
2be 0.1 ~ 2wt%.
In described vagcor: SiO
2content>=94wt%, B
2o
3content>=1wt%; The particle diameter of vagcor is 3 ~ 200 μm.
C content >=the 90wt% of described graphite; The particle diameter of graphite is 3 ~ 500 μm.
The Residual carbon >40% of described liquid phenolic resin; The Residual carbon >40% of described pressed powder resol, the particle diameter of pressed powder resol is 40 ~ 200 μm.
Embodiment 1
A kind of aluminium calcium carbon refractory and preparation method thereof.Described in the present embodiment, preparation method is: first with the silicon carbide-carbon composite granule of a calcium aluminate fine powder of the corundum in granules of 30 ~ 40wt%, 30 ~ 40wt% and 30 ~ 40wt% for raw material, the liquid phenolic resin of additional described raw material 2 ~ 3wt%, stir 2 ~ 10 minutes, compression moulding, seasoning 24 hours; Thermal treatment 8 ~ 12 hours under 110 ~ 150 DEG C of conditions again, then under 1000 ~ 1200 DEG C of conditions, be incubated 9 ~ 12 hours in reducing atmosphere, naturally cooling, obtains aluminium calcium carbon refractory.
The present embodiment prepare aluminium calcium carbon refractory after testing: compressive strength is 50MPa; Volume density is 2.90g/cm.
Embodiment 2
A kind of aluminium calcium carbon refractory and preparation method thereof.Described in the present embodiment, preparation method is: first with the silicon carbide-carbon composite granule of a calcium aluminate fine powder of the corundum in granules of 40 ~ 50wt%, 20 ~ 30wt% and 20 ~ 30wt% for raw material, the pressed powder resol of additional described raw material 3 ~ 4wt%, stir 10 ~ 15 minutes, compression moulding, seasoning 24 hours; Thermal treatment 12 ~ 16 hours under 150 ~ 200 DEG C of conditions again, then under 1200 ~ 1400 DEG C of conditions, be incubated 6 ~ 9 hours in reducing atmosphere, naturally cooling, obtains aluminium calcium carbon refractory.
The present embodiment prepare aluminium calcium carbon refractory after testing: compressive strength is 55MPa; Volume density is 2.95g/cm.
Embodiment 3
A kind of aluminium calcium carbon refractory and preparation method thereof.Described in the present embodiment, preparation method is: first with the silicon carbide-carbon composite granule of a calcium aluminate fine powder of the corundum in granules of 60 ~ 70wt%, 15 ~ 20wt% and 10 ~ 20wt% for raw material, the liquid phenolic resin of additional described raw material 4 ~ 5wt%, stir 15 ~ 20 minutes, compression moulding, seasoning 24 hours; Thermal treatment 16 ~ 20 hours under 200 ~ 250 DEG C of conditions again, then under 1400 ~ 1600 DEG C of conditions, be incubated 3 ~ 6 hours in reducing atmosphere, naturally cooling, obtains aluminium calcium carbon refractory.
The present embodiment prepare aluminium calcium carbon refractory after testing: compressive strength is 60MPa; Volume density is 3.00g/cm.
Embodiment 4
A kind of aluminium calcium carbon refractory and preparation method thereof.Described in the present embodiment, preparation method is: first with the silicon carbide-carbon composite granule of a calcium aluminate fine powder of the corundum in granules of 50 ~ 60wt%, 20 ~ 30wt% and 20 ~ 30wt% for raw material, the pressed powder resol of additional described raw material 5 ~ 6wt%, stir 20 ~ 30 minutes, compression moulding, seasoning 24 hours; Thermal treatment 20 ~ 24 hours under 250 ~ 300 DEG C of conditions again, then under 1500 ~ 1600 DEG C of conditions, be incubated 1 ~ 3 hour in reducing atmosphere, naturally cooling, obtains aluminium calcium carbon refractory.
The present embodiment prepare aluminium calcium carbon refractory after testing: compressive strength is 70MPa; Volume density is 3.05g/cm.
This embodiment compared with prior art has following positively effect:
1) under steel-making condition, CaOAl
2o
3oxygen level in molten steel during dissociation is lower than Al
2o
3oxygen level in molten steel during dissociation, that is: when with steel contacts, CaOAl
2o
3mineral (calcium aluminate) compare Al
2o
3(corundum) is stablized.Powder in refractory materials has larger activity than coarse particles, and the dissolving of suppression fine powder in molten steel is the effective way of the alumina carbon thermal reduction reaction that reduction is medium with iron liquid (molten steel).The stability adopting a calcium aluminate fine powder to replace corundum fine powder in refractory for continuous casting preparation will to contribute to when improving refractory materials and steel contacts, and then suppress the generation of alumina carbon thermal reduction reaction in powder.
2) the silicon carbide-carbon composite granule of this embodiment employing, it is not the material that the simple and mechanical mixing of silicon carbide and carbon obtains, but a kind of advanced composite material prepared by the patented technology of " a kind of Silicon carbide-carbon composite material and preparation method thereof " (ZL201210260212.4) of the patented power of applicant, this patented technology is being prepared in silicon carbide-carbon composite granule process, vagcor in batching at high temperature becomes melt, be wrapped in graphite surface and and graphite generation liquid phase reaction Formed SiClx, and then formation Silicon carbide-carbon composite material.Silicon carbide-carbon composite material in this embodiment instead of the graphite used in the preparation of existing aluminum-carbon refractory material, aluminum oxide and graphite are isolated by silicon carbide, significantly reduce the probability of graphite and oxide contact, inhibit the generation of refractory materials alumina carbon thermal reduction reaction in smelting process, reduce the impact of alumina carbon thermal reduction reaction on steel quality and structure of refractory and performance.Simultaneously, silicon carbide-carbon composite granule has the feature of excellent mechanical behavior under high temperature, antioxidant property, thermal shock resistance energy, high specific strength, high ratio modulus and non-brittle fracture, as the second component in the aluminium calcium carbon refractory of this embodiment, the mechanical behavior under high temperature of material can be improved.
Aluminium calcium carbon refractory prepared by this embodiment is after testing: aluminium calcium carbon refractory compressive strength >=50MPa, volume density >=2.90g/cm.
Therefore, aluminium calcium carbon refractory prepared by this embodiment not only has good heat conductivility and conductivity, and there is excellent anti-melt attack and penetrating quality, there is stable high-temperature behavior simultaneously, effectively can also suppress the generation of material internal oxidition aluminium and carbon alumina carbon thermal reduction reaction under the condition coexisted with iron liquid (molten steel) or other metallic solution; The smelting that this embodiment products made thereby is applicable to high-purity steel and alloy is produced, and can improve quality and the added value of matallurgical products.
Claims (8)
1. the preparation method of an aluminium calcium carbon refractory, it is characterized in that with the silicon carbide-carbon composite granule of a calcium aluminate fine powder of the corundum in granules of 30 ~ 70wt%, 15 ~ 40wt% and 10 ~ 40wt% for raw material, the resol of additional described raw material 2 ~ 6wt%, stir 2 ~ 30 minutes, compression moulding, seasoning 24 hours; Thermal treatment 8 ~ 24 hours under 110 ~ 300 DEG C of conditions again, then under 1000 ~ 1600 DEG C of conditions, be incubated 1 ~ 12 hour in reducing atmosphere, naturally cooling, obtains aluminium calcium carbon refractory.
2. the preparation method of aluminium calcium carbon refractory according to claim 1, is characterized in that the Al of described corundum in granules
2o
3content>=98wt%, particle diameter is 0.2 ~ 11mm.
3. the preparation method of aluminium calcium carbon refractory according to claim 1, is characterized in that the CaOAl in a described calcium aluminate fine powder
2o
3content>=95wt%, particle diameter is 1 ~ 200 μm.
4. the preparation method of aluminium calcium carbon refractory according to claim 1, it is characterized in that the preparation method of described silicon carbide-carbon composite granule is, first the resol of the graphite of 50 ~ 90wt%, the vagcor of 5 ~ 40wt% and 1 ~ 10wt% is uniformly mixed 2 ~ 30 minutes, compression moulding, seasoning 24 hours; Thermal treatment 8 ~ 24 hours under 110 ~ 300 DEG C of conditions again, then under 1300 ~ 1700 DEG C of conditions, be incubated 1 ~ 12 hour in reducing atmosphere, naturally cooling, is crushed to granularity and is less than 1 ~ 200 μm, obtain silicon carbide-carbon composite granule;
The main chemical compositions of described silicon carbide-carbon composite granule is: SiC is 3 ~ 40wt%, C is 58 ~ 95wt%, SiO
2be 0.1 ~ 2wt%.
5. the preparation method of aluminium calcium carbon refractory according to claim 4, is characterized in that in described vagcor: SiO
2content>=94wt%, B
2o
3content>=1wt%; The particle diameter of vagcor is 3 ~ 200 μm.
6. the preparation method of aluminium calcium carbon refractory according to claim 4, is characterized in that the C content >=90wt% of described graphite; The particle diameter of graphite is 3 ~ 500 μm.
7. the preparation method of the aluminium calcium carbon refractory according to claim 1 or 4, its feature is at the Residual carbon >40% of described resol; Resol is liquid phenolic resin or is pressed powder resol, and the particle diameter of pressed powder resol is wherein 40 ~ 200 μm.
8. an aluminium calcium carbon refractory, is characterized in that described aluminium calcium carbon refractory is the aluminium calcium carbon refractory prepared by preparation method of the aluminium calcium carbon refractory according to any one of claim 1 ~ 7.
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|---|---|---|---|---|
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| CN103964871A (en) * | 2014-05-05 | 2014-08-06 | 武汉科技大学 | Calcium hexaluminate-carbon composite powder and preparation method thereof |
| CN104909771A (en) * | 2015-06-03 | 2015-09-16 | 武汉科技大学 | Calcium aluminate cement-combined corundum castable and preparation method thereof |
| CN104944984A (en) * | 2015-06-19 | 2015-09-30 | 武汉科技大学 | Ceramic filter for continuous casting tundish and method for preparing the same |
| CN105016756A (en) * | 2015-08-14 | 2015-11-04 | 武汉科技大学 | Aluminum carbon refractory material and preparing method thereof |
-
2015
- 2015-12-01 CN CN201510870294.8A patent/CN105294083A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102964138A (en) * | 2012-12-12 | 2013-03-13 | 武汉科技大学 | Light-weight Al2O3-SiC-C refractory casting material and preparation method thereof |
| CN103964871A (en) * | 2014-05-05 | 2014-08-06 | 武汉科技大学 | Calcium hexaluminate-carbon composite powder and preparation method thereof |
| CN104909771A (en) * | 2015-06-03 | 2015-09-16 | 武汉科技大学 | Calcium aluminate cement-combined corundum castable and preparation method thereof |
| CN104944984A (en) * | 2015-06-19 | 2015-09-30 | 武汉科技大学 | Ceramic filter for continuous casting tundish and method for preparing the same |
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