CN105291290A - Multifunctional annular plum blossom type multi-screw smelting and extruding integrated machine - Google Patents
Multifunctional annular plum blossom type multi-screw smelting and extruding integrated machine Download PDFInfo
- Publication number
- CN105291290A CN105291290A CN201510753944.0A CN201510753944A CN105291290A CN 105291290 A CN105291290 A CN 105291290A CN 201510753944 A CN201510753944 A CN 201510753944A CN 105291290 A CN105291290 A CN 105291290A
- Authority
- CN
- China
- Prior art keywords
- screw
- banburying
- smelting
- barrel
- gear
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000003723 Smelting Methods 0.000 title abstract 13
- 239000000945 filler Substances 0.000 claims description 3
- 239000000446 fuel Substances 0.000 claims description 3
- 239000000463 material Substances 0.000 abstract description 18
- 238000000034 method Methods 0.000 abstract description 14
- 238000004519 manufacturing process Methods 0.000 abstract description 11
- 238000005265 energy consumption Methods 0.000 abstract description 6
- 238000003912 environmental pollution Methods 0.000 abstract description 4
- 238000001125 extrusion Methods 0.000 abstract 1
- 238000004140 cleaning Methods 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- 230000015556 catabolic process Effects 0.000 description 2
- 230000003749 cleanliness Effects 0.000 description 2
- 238000007872 degassing Methods 0.000 description 2
- 238000006731 degradation reaction Methods 0.000 description 2
- 238000009792 diffusion process Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 235000012438 extruded product Nutrition 0.000 description 2
- 239000004744 fabric Substances 0.000 description 2
- 238000007499 fusion processing Methods 0.000 description 2
- 230000010354 integration Effects 0.000 description 2
- 239000000155 melt Substances 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 238000005453 pelletization Methods 0.000 description 2
- 239000000376 reactant Substances 0.000 description 2
- 238000010008 shearing Methods 0.000 description 2
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 229910010293 ceramic material Inorganic materials 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 235000021050 feed intake Nutrition 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Extrusion Moulding Of Plastics Or The Like (AREA)
Abstract
The invention relates to the field of material smelting, in particular to a multi-screw smelting and extruding integrated machine. The multi-screw smelting and extruding integrated machine comprises a main screw controlled by a motor, the main screw is sleeved with a front segment of material cylinder and a rear segment of material segment, and the material cylinders are provided with extrusion material cylinder bodies and feeding openings; the main screw is divided into a front segment of extruder barrel screw body and a rear segment of smelting machine barrel screw body; the tail end of the smelting machine barrel screw body is connected with a smelting gear box, and the smelting gear box is controlled by a variable frequency motor; 2-25 plum-blossom-shaped screws which are distributed on the surface of the smelting machine barrel screw body in equal proportion are arranged around the smelting machine barrel screw body. The multi-screw smelting and extruding integrated machine has the advantages that a smelting machine and an extruder are integrated into one machine, two processed and integrated into one process, and the purpose of fullest smelting is achieved in the shortest process; the design of multi-screw is adopted so that each small melt region can have a high rate of superficial surface to volume, the spreading path is shortened, the area occupied by a production line is small, operation is simplified, energy consumption is saved, environmental pollution is reduced, and the yield is raised.
Description
Technical field
The present invention relates to material banburying field, be specifically related to a kind of multi-functional annular quincunx multiscrew banburying and extrude all-in-one.
Background technology
Banbury, also known as masticator, be mainly used in rubber plasticate and mixing.Banbury is a kind ofly provided with a pair given shape and relatively pivotal rotor, plasticates to polymeric material and mixing machinery to intermittence under the air-tight state of adjustable temperature and pressure.
Use the product that metal or ceramic material Shooting Technique are done, require very high to material purity, material is when banburying, because place can produce bubble in high temperature environments, conventional settling mode is first banburying, then by roller mill, is relatively rotated by roller, the extruding from gap that will feed intake in the past, discharges gas remaining in original paper.
Adopt the banburying of original singe screw or twin-screw to extrude, unit interval raw material percent of pass is low, and the exhaust purification rate of banburying material is also lower.
Summary of the invention
According to the deficiencies in the prior art, the present invention mainly to solve in metal feedstock or the processing of ceramic feeding banburying and extrude that two procedures is separated, mixing inequality, mixing time are long, energy consumption is high, yield poorly, environmental pollution and easily cause the problems such as industrial injury, a kind of compact conformation is provided, multi-functional annular quincunx multiscrew banburying that is simple to operate, efficient energy-saving extrudes all-in-one.
All-in-one is extruded in a kind of multi-functional annular quincunx multiscrew banburying disclosed in the present invention, comprises by the driving screw of Electric Machine Control, and on driving screw, cover has two sections, a front and back barrel, barrel is provided with and extrudes barrel and feeding mouth; Driving screw is divided into the extruder barrel screw rod of leading portion and the banburying screw barrel of back segment; The end of banburying screw barrel is connected with banburying gear-box, and described banburying gear-box is controlled by variable-frequency motor; The 2-25 root plum blossom screw rod that equal proportion is distributed in banburying machine barrel screw surface is provided with around described banburying screw barrel.
Preferred version is as follows:
Nearly banburying screw barrel side, banburying gear-box top is provided with fuel gauge and tank filler sleeve, and top opposite side is provided with abat-vent; Side, banburying gear-box surface is provided with the installing hole matched with banburying screw barrel and 12 plum blossom screw rods, and opposite side is provided with the gear shaft be connected with variable-frequency motor; Described banburying gear-box is provided with cooler.
Variable-frequency motor adopts vertical or horizontal, and power is 5.5-60kw.
Extruder barrel screw slenderness ratio is 3-28:1, and the length of banburying screw barrel is 50-300cm.
Adopt 2-25 root annular quincunx multiscrew formula structure, collection roll, banburying, exhaust, the function such as closely knit, exhaust work can be realized in internal mixing pass, and the layout of multiscrew, singe screw more originally and the banburying of twin-screw are extruded, unit interval raw material percent of pass is high, reaches in the longest mixing object of the shortest process implementation.Simultaneously by the linking part of extruder barrel screw design at driving screw, the exhaust that farthest can also realize banburying material is purified.
The material that in the course of work, multiscrew banburying section is mixing directly smooth and easyly can be transitioned into leading portion extruding zone.When quincunx multiscrew is in relative motion state, can not collide or interfere each other.And present invention saves a set of extruder motor and extrude gearbox device, thus reaching in the most sufficient mixing object of the shortest process implementation.
Wherein, relative to the double screw extruder of same production capacity, technology disclosed by the invention has following characteristics:
1, fuselage length is short, and self-cleaning function is more powerful;
2, the ratio that stretching stream accounts for has the raising of more than 40%; The specific energy consumption of need of production reduces more than 30%;
3, high-efficiency exhaust characteristic: larger cross-sectional openings design, advantageously in making effumability residual reactants and degradation material discharge melt; Unique multiscrew ranking adds the renewal frequency of the melt of screw surface, improves effect of exhaust;
4, banburying section self-cleaning function is powerful, and efficiency is high, and production capacity is large.
Wherein, the shearing force of sea whelk element to material of the extruder in fusion process is lower, makes the present invention when energy is lower, and ensure that the quality of the product extruded is high, k value is high; Meanwhile, efficient degassing function ensure that the high cleanliness of extruded product.
Advantage of the present invention: be that banbury and extruder two kinds of equipment and two procedures are combined into machine one procedure.Multiscrew main shaft, simultaneously as extruder barrel screw rod, has directly simplified the structure of banburying extruding pelletization all-in-one; Reach in the most sufficient mixing object of the shortest process implementation.Wherein, the design of multiscrew makes each little melt zone have the ratio of high surface area/volume, shorten the path of diffusion, the bath surface integration cloth of super large is provided, production line floor space is little, simplify operation, save manpower and place, saving energy consumption, reduce environmental pollution, also improve production capacity.
Accompanying drawing explanation
In order to be illustrated more clearly in the embodiment of the present invention or technical scheme of the prior art, be briefly described to the accompanying drawing used required in embodiment or description of the prior art below, apparently, accompanying drawing in the following describes is some embodiments of the present invention, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.
Fig. 1 is structural front view of the present invention;
Fig. 2 is structure top view of the present invention;
Fig. 3 is structure left view of the present invention;
In figure, 1, banburying screw barrel, 2, feeding mouth, 3, banburying gear-box, 4, variable-frequency motor, 5, gear shaft, 6, extruder barrel screw rod.
Detailed description of the invention
Below in conjunction with specific embodiment, the present invention is described in detail, but the present invention is not limited to specific embodiment.
Embodiment 1:
All-in-one is extruded in a kind of multi-functional annular quincunx multiscrew banburying, comprises by the driving screw of Electric Machine Control, and on driving screw, cover has two sections, front and back barrel, barrel is provided with and extrudes barrel and feeding mouth 2; Driving screw is divided into the extruder barrel screw rod 6 of leading portion and the banburying screw barrel 1 of back segment; The end of banburying screw barrel 1 is connected with banburying gear-box 3, and described banburying gear-box 3 is controlled by variable-frequency motor 4; 12 plum blossom screw rods that equal proportion is distributed in banburying screw barrel 1 surface are provided with around described banburying screw barrel 1.
Nearly banburying screw barrel 1 side, banburying gear-box 3 top is provided with fuel gauge and tank filler sleeve, and top opposite side is provided with abat-vent; The surperficial side of banburying gear-box 3 is provided with the installing hole matched with banburying screw barrel 1 and 12 plum blossom screw rods, and opposite side is provided with the gear shaft 5 be connected with variable-frequency motor 4; Described banburying gear-box 3 is provided with cooler.
Variable-frequency motor 4 adopts vertical, and power is 60kw.
Extruder barrel screw rod 6 draw ratio is 20:1, and the length of banburying screw barrel 1 is 250cm.
Adopt many annular quincunx multiscrew formula structures, collection roll, banburying, exhaust, the function such as closely knit, exhaust work can be realized in internal mixing pass, and the layout of multiscrew, singe screw more originally and the banburying of twin-screw are extruded, unit interval raw material percent of pass is high, reaches in the longest mixing object of the shortest process implementation.Extruder barrel screw rod 6 is designed the linking part at driving screw, the exhaust that farthest can also realize banburying material is purified simultaneously.
The material that in the course of work, multiscrew banburying section is mixing directly smooth and easyly can be transitioned into leading portion extruding zone.When quincunx multiscrew is in relative motion state, can not collide or interfere each other.And present invention saves a set of extruder motor and extrude gearbox device, thus reaching in the most sufficient mixing object of the shortest process implementation.
Wherein, relative to the double screw extruder of same production capacity, technology disclosed by the invention has following characteristics:
1, fuselage length is short, and self-cleaning function is more powerful;
2, the ratio that stretching stream accounts for has the raising of more than 40%; The specific energy consumption of need of production reduces more than 30%;
3, high-efficiency exhaust characteristic: larger cross-sectional openings design, advantageously in making effumability residual reactants and degradation material discharge melt; Unique multiscrew ranking adds the renewal frequency of the melt of screw surface, improves effect of exhaust;
4, banburying section self-cleaning function is powerful, and efficiency is high, and production capacity is large.
Wherein, the shearing force of sea whelk element to material of the extruder in fusion process is lower, makes the present invention when energy is lower, and ensure that the quality of the product extruded is high, k value is high; Meanwhile, efficient degassing function ensure that the high cleanliness of extruded product.
Advantage of the present invention: be that banbury and extruder two kinds of equipment and two procedures are combined into machine one procedure.Multiscrew main shaft, simultaneously as extruder barrel screw rod 6, has directly simplified the structure of banburying extruding pelletization all-in-one; Reach in the most sufficient mixing object of the shortest process implementation.Wherein, the design of multiscrew makes each little melt zone have the ratio of high surface area/volume, shorten the path of diffusion, the bath surface integration cloth of super large is provided, production line floor space is little, simplify operation, save manpower and place, saving energy consumption, reduce environmental pollution, also improve production capacity.
Below the present invention be described in detail, the above, be only the preferred embodiment of the present invention, when not limiting the scope of the present invention, namely allly does impartial change according to the application's scope and modify, all should still belong in covering scope of the present invention.
Claims (4)
1. an all-in-one is extruded in the banburying of multi-functional annular quincunx multiscrew, comprises by the driving screw of Electric Machine Control, and on driving screw, cover has two sections, front and back barrel, barrel is provided with and extrudes barrel and feeding mouth; It is characterized in that: driving screw is divided into the extruder barrel screw rod of leading portion and the banburying screw barrel of back segment; The end of banburying screw barrel is connected with banburying gear-box, and described banburying gear-box is controlled by variable-frequency motor; The 2-25 root plum blossom screw rod that equal proportion is distributed in banburying machine barrel screw surface is provided with around described banburying screw barrel.
2. all-in-one is extruded in the banburying of one according to claim 1 multi-functional annular quincunx multiscrew, it is characterized in that: nearly banburying screw barrel side, described banburying gear-box top is provided with fuel gauge and tank filler sleeve, and top opposite side is provided with abat-vent; Side, banburying gear-box surface is provided with the installing hole matched with banburying screw barrel and 12 plum blossom screw rods, and opposite side is provided with the gear shaft be connected with variable-frequency motor; Described banburying gear-box is provided with cooler.
3. all-in-one is extruded in the banburying of one according to claim 1 multi-functional annular quincunx multiscrew, it is characterized in that: described variable-frequency motor adopts vertical or horizontal, and power is 5.5-60kw.
4. the multi-functional annular plum blossom multiscrew banburying extruder of one according to claim 1, it is characterized in that: described extruder barrel screw slenderness ratio is 3-28:1, the length of banburying screw barrel is 50-300cm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510753944.0A CN105291290A (en) | 2015-11-04 | 2015-11-04 | Multifunctional annular plum blossom type multi-screw smelting and extruding integrated machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510753944.0A CN105291290A (en) | 2015-11-04 | 2015-11-04 | Multifunctional annular plum blossom type multi-screw smelting and extruding integrated machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN105291290A true CN105291290A (en) | 2016-02-03 |
Family
ID=55189442
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510753944.0A Pending CN105291290A (en) | 2015-11-04 | 2015-11-04 | Multifunctional annular plum blossom type multi-screw smelting and extruding integrated machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105291290A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106903815A (en) * | 2017-04-16 | 2017-06-30 | 佛山市奔浩塑料机械有限公司 | A kind of incorgruous continuous mixing extruder of triple-spool |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1595669A2 (en) * | 2004-05-11 | 2005-11-16 | Main Group S.p.A. | Device for cleaning a low-pressure mixing chamber, particularly for polyurethane |
| CN104742271A (en) * | 2015-03-03 | 2015-07-01 | 佛山隆易科技有限公司 | Mixing chamber material cleaning structure of mixing equipment |
| CN204585607U (en) * | 2015-02-09 | 2015-08-26 | 东莞市昶丰橡塑机械科技有限公司 | Banburying, to extrude and the automation integrated machine of granulation |
| CN205167286U (en) * | 2015-11-04 | 2016-04-20 | 佛山隆易科技有限公司 | All -in -one is extruded in banburying of multi -functional annular plum blossom formula multiscrew |
-
2015
- 2015-11-04 CN CN201510753944.0A patent/CN105291290A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1595669A2 (en) * | 2004-05-11 | 2005-11-16 | Main Group S.p.A. | Device for cleaning a low-pressure mixing chamber, particularly for polyurethane |
| CN204585607U (en) * | 2015-02-09 | 2015-08-26 | 东莞市昶丰橡塑机械科技有限公司 | Banburying, to extrude and the automation integrated machine of granulation |
| CN104742271A (en) * | 2015-03-03 | 2015-07-01 | 佛山隆易科技有限公司 | Mixing chamber material cleaning structure of mixing equipment |
| CN205167286U (en) * | 2015-11-04 | 2016-04-20 | 佛山隆易科技有限公司 | All -in -one is extruded in banburying of multi -functional annular plum blossom formula multiscrew |
Non-Patent Citations (3)
| Title |
|---|
| 耿孝正: "《塑料混合及连续混合设备》", 31 January 2008, 中国轻工业出版社 * |
| 贾润礼等: "《塑料成型加工新技术》", 31 October 2006, 国防工业出版社 * |
| 陈世煌: "《塑料成型机械》", 31 January 2006, 化学工业出版社 * |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106903815A (en) * | 2017-04-16 | 2017-06-30 | 佛山市奔浩塑料机械有限公司 | A kind of incorgruous continuous mixing extruder of triple-spool |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN205202062U (en) | Toper double screw extruder | |
| CN208714446U (en) | A kind of chlorosulfonated polyethylene double screw extruder | |
| CN206030473U (en) | Rubber component extruding means | |
| CN205167286U (en) | All -in -one is extruded in banburying of multi -functional annular plum blossom formula multiscrew | |
| CN105291290A (en) | Multifunctional annular plum blossom type multi-screw smelting and extruding integrated machine | |
| CN202965165U (en) | Porous screw extruder | |
| CN202911124U (en) | Single-screw extrusion system | |
| CN201158109Y (en) | Novel PVC cable material granulator | |
| CN202016189U (en) | Rubber and plastic damping material extruder | |
| CN215203541U (en) | Multifunctional full-automatic double-cone extrusion tablet press | |
| CN202180604U (en) | Combined screw | |
| CN205255317U (en) | A raw materials melting furnace for producing establishment bag | |
| CN204658905U (en) | The extrusion device of flat two-shipper | |
| CN203680769U (en) | Improved extruder | |
| CN206598511U (en) | A kind of short distance spiral double screw extruder | |
| CN106032049A (en) | Extrusion device for rubber products | |
| CN206623374U (en) | One kind processing glass fibre reinforced nylon double screw extruder | |
| CN101531055A (en) | Exhaust structure of conical twin-screw extruder special for polyolefine | |
| CN202016203U (en) | Novel rubber-plastic damping material set manufacturing device | |
| CN204172330U (en) | A kind of multi-layer blow molding machine | |
| CN201446668U (en) | Exhaust structure of polyolefin special-purpose conical double screw extrusion machine | |
| CN202805457U (en) | Novel plastic pelleting machine set | |
| CN203622609U (en) | Strong extruder extrusion mechanism | |
| CN203600589U (en) | Pre-extruding device of extruding machine | |
| CN204701116U (en) | A kind of drip irrigation zone specialized high-speed extruder |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C41 | Transfer of patent application or patent right or utility model | ||
| TA01 | Transfer of patent application right |
Effective date of registration: 20160328 Address after: Yongfeng village Shunde District Lunjiao 528000 Guangdong province of Foshan City Industrial Zone, Road No. 5 Applicant after: The grand Easytech Inc. in Foshan Address before: The ancient village of Jiangxi Province, Ganzhou City, 342699 military town in Huichang County Applicant before: Chen Dongjian |
|
| C41 | Transfer of patent application or patent right or utility model | ||
| TA01 | Transfer of patent application right |
Effective date of registration: 20160923 Address after: Yongfeng village Shunde District Lunjiao 528000 Guangdong province of Foshan City Industrial Zone Road No. 42 of Applicant after: Foshan platinum magnesium special metal Technology Co., Ltd. Address before: Yongfeng village Shunde District Lunjiao 528000 Guangdong province of Foshan City Industrial Zone, Road No. 5 Applicant before: The grand Easytech Inc. in Foshan |
|
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20160203 |
|
| RJ01 | Rejection of invention patent application after publication |