CN105290869B - The iron filings milling collection system of rail row rail milling grinding machine - Google Patents

The iron filings milling collection system of rail row rail milling grinding machine Download PDF

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Publication number
CN105290869B
CN105290869B CN201510283846.5A CN201510283846A CN105290869B CN 105290869 B CN105290869 B CN 105290869B CN 201510283846 A CN201510283846 A CN 201510283846A CN 105290869 B CN105290869 B CN 105290869B
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China
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milling
rail
iron filings
grinding machine
storehouse
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CN105290869A (en
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张宗涛
蔡永波
方健康
蔡昌胜
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CRCC High Tech Equipment Corp Ltd
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CRCC High Tech Equipment Corp Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q11/00Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
    • B23Q11/0042Devices for removing chips
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q11/00Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
    • B23Q11/0042Devices for removing chips
    • B23Q11/0046Devices for removing chips by sucking

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Ventilation (AREA)
  • Disintegrating Or Milling (AREA)

Abstract

A kind of iron filings milling collection system of rail row rail milling grinding machine, it includes apparatus for work, the apparatus for work is connected to storage device by conveying device, the material collection mouthful (11 ') of conveying device is connected to apparatus for work, conveying device also includes vacuum generator (13 '), storage device includes orlop structural member (1), vacuum generator (13 ') includes vacuum generator feed pipe (12 ') and vacuum generator efferent duct (15 '), the vacuum generator feed pipe (12 ') of vacuum generator (13 ') is connected to material collection mouthful (11 '), vacuum generator efferent duct (15 ') connection material main delivery pipe (17 ').The iron filings milling collection device and system for the rail row rail milling grinding machine that the present invention is provided, the function that the real-time collecting of the iron filings milling produced to railway operation can be realized and conveyed, it is emphasized that, in the coal dust, gravel, the collection of the Other Waste of certain size that after to the appropriate reconstruction of collection port and installation, may apply to around railroad track and railway roadbed.

Description

The iron filings milling collection system of rail row rail milling grinding machine
Technical field
The present invention relates to a kind of iron filings of rail row rail milling grinding machine milling collection device and system, belong to railway machine Tool is designed and manufacturing technology field.
Background technology
Rail row rail milling grinding machine as a kind of large scale equipment that online Disease Processing is carried out to railway line steel rail, The great attention of the line upkeep such as domestic and international high-speed railway, urban track traffic department was caused in the last few years.Due to rail milling Cut grinding machine and employ the online mode that milling and grinding processing is carried out to rail, the iron filings milling that milling and grinding operation is produced needs reality When progress efficiently collect in time, with prevent process operation produce iron filings be scattering into rail and periphery, cause to railway operation And potential safety hazard, the pollution to railway surrounding enviroment of work business personnel.
A kind of scrap collection mechanism of Patent publication No CN104339225A Chinese Shen Qing Publication, including motor, transmission Mechanism and recovery pond, overcome the defect of traditional cleaning mode, instead of with machinery manually, while improving operating efficiency, Also reduce the labor intensity of staff.But the scrap collection mechanism involved by this patent is only capable of as workshop machine tooling institute The collection of the iron filings of generation is used, and can not be applicable completely for the scrap collection of rail row rail milling machinery.
The content of the invention
The present invention provides a kind of iron filings milling collection system of rail row rail milling grinding machine, and it includes apparatus for work, The apparatus for work is connected to storage device by conveying device, and the material collection mouthful of the conveying device is connected to apparatus for work, The conveying device also includes the first vacuum generator, and the storage device is included above orlop structural member, the orlop structural member Connect and be also equipped with device for transporting objects on all structural members in storehouse, storehouse week structural member top connection silo roof, the orlop structural member, should Below device for transporting objects conveyer belt, emission direction selection conveying end of tape connection vacuum discharge dress are selected equipped with emission direction Put, device for transporting objects and emission direction the selection conveyer belt is all connected with electric control system, and the vacuum exhauster connects Air compressor machine is connect, the silo roof is also connected with feed pipe.
Preferably, caliber is 100mm inside first vacuum generator, and possesses at least one gases at high pressure and enter Mouthful, vacuum is high.
Preferably, first vacuum generator includes the first vacuum generator feed pipe and the first vacuum generator is defeated Outlet pipe, the feed pipe of the first vacuum generator is connected to material collection mouthful, and the first vacuum generator efferent duct connection material master is defeated Send pipeline.
Preferably, first vacuum generator is also connected with pressure air source, and the pressure air source is compressed including air Machine, the exhaust supervisor of the air compressor connects air hose by gas distribution assembly and then is connected to first vacuum and sends out Raw device.
Preferably, the gas distribution assembly is responsible for exhaust demand of the air according to the first vacuum generator of discharge Gas distribution is carried out, the distribution capability that at least one point is four is realized.
Preferably, the air hose is resistant to the gases at high pressure for being not less than 0.8Mpa.
Preferably, the storage device for collect after iron filings be milled storage, its be installed in track-mounted machinery it On.
Preferably, the orlop structural member includes left side channel-section steel, right side channel-section steel, front side channel-section steel and rear side channel-section steel, described Left side channel-section steel, right side channel-section steel, front side channel-section steel and rear side channel-section steel are welded to form frame structure.
It is further preferred that being also equipped with least one set of reinforcement channel-section steel in the frame structure.
It is further preferred that welding gusset in the left side channel-section steel, so that the left side channel-section steel has preferable rigidity, energy Enough bear the load that top is applied by material and structure.
It is further preferred that welding gusset in the right side channel-section steel.
Preferably, all structural members in the storehouse include wall after storehouse front wall and Cang Houqiang, the storehouse front wall and storehouse and are located at institute respectively State and connected after both sides above orlop structural member, the storehouse front wall and storehouse between wall by side wall, so as to constitute all structural members in storehouse.
Preferably, the storehouse front wall includes maintenance door between storehouse, to overhaul.
Preferably, maintenance door includes connection hinge below maintenance door face board, the maintenance door face board between the storehouse, so that even It is connected to the main part of all structural members in the storehouse.
Preferably, self-tipping type hasp is housed above the maintenance door face board, so that by the maintenance door face board and the storehouse The main part closing connection of all structural members.
Preferably, the maintenance door panels outside also includes hand hole box, and the hand hole box is concaved towards in the maintenance door face board Side, is turned on and off with overhauling door face board described in convenient to operate.
Preferably, connection maintenance door frame on the inside of the maintenance door face board.
Preferably, the silo roof includes ceiling, and the ceiling is connected to the top of all structural members in the storehouse.
Preferably, at least one opening, upper opening portion connection screen modules are included above the ceiling.
It is further preferred that connecting cover plate above the screen modules, the cover plate is that layer enters formula welding structure, every layer of cover plate Between constitute exhaust outlet, be easy to air circulation, and ensure filter effect.
Preferably, the device for transporting objects includes the first motor, and the output end of first motor is connected Include helical blade on helical axis, the helical axis to convey material, helical axis bottom is included on mount holder, the mount holder Conveyer bottom plate is connected, the conveyer bottom plate top is also equipped with spiral protect-ing frame structure, the spiral protect-ing frame structure and the conveyer Bottom plate is wrapped on the outside of the helical axis, and the conveyer bottom plate of the spiral shaft end includes blanking port, is transported via helical blade The defeated material to spiral shaft end falls into institute's emission direction selection conveyer belt through the blanking port and then enters vacuum exhauster, institute State spiral shaft end and be also equipped with helical axis end support seat.
It is further preferred that at least one set of device for transporting objects is mounted in all structural members of the orlop structural member and the storehouse Between, to improve transfer efficiency.
Preferably, the emission direction selection conveyer belt includes conveyer belt, the conveyer belt and drive roll and driven rolling Cylinder coordinates, and the driven roller is also connected with tightening regulator, to adjust the rate of tension of conveyer belt, the drive roll and driven Roller is inlaid in conveyor belt frame, and the drive roll connects the second motor.
It is further preferred that at least one carrying roller is also associated with below the conveyer belt, to ensure the ride comfort of conveyer belt.
Preferably, the lower section of the device for transporting objects end selects conveyer belt, and the discharge equipped with emission direction The conveying tape motion direction of set direction conveyer belt is axially vertical with the device for transporting objects.
Preferably, the vacuum exhauster includes including striker plate, the aggregate bin above aggregate bin, the aggregate bin Lower section connects connection material casting pipe below the second vacuum generator, second vacuum generator, so that in the production of the second vacuum generator The material in the aggregate bin is set to enter in material casting pipe under raw suction function.
Preferably, the striker plate is inlaid in the orlop structural member.
Preferably, the feed pipe that the ceiling connection material enters between storehouse, between entering to put in storage via the material so as to material Feed pipe enter the storage device.
Preferably, the orlop structural member is placed on the vehicle frame of Operation Van.
The iron filings milling collection device for the rail row rail milling grinding machine that the present invention is provided and the working method of system are: In milling grinding machine operation process, it is milled the iron filings milling polished and is delivered to material in time under effect of inertia At collection port, under the effect of the first vacuum generator, condition of high vacuum degree is formed at the first vacuum generator feed pipe, iron filings milling exists In the presence of external pressure, it is forced through the first vacuum generator feed pipe and is transported to the first vacuum generator, now first Under vacuum generator effect, environment is conveyed for malleation at the first vacuum generator efferent duct, under positive pressure, iron filings milling Continuously across being transported to after the first vacuum generator efferent duct and material main feedline in storage device, material enters storage device Afterwards, material falls into material memory block due to the blocking of wall after gravity and storehouse, and the air-flow for the pipeline that material enters between putting in storage is passed through between storehouse Screen modules filtering after by exhaust outlet drain into the material carried in air, air-flow is stopped by net-filter assembly and fall after rise to storehouse week knot In component.Exemplified by selecting to discharge on the left of car body, after material storage is to a certain amount between storehouse, start electric control system, it is first First selection starts air compressor machine, and selection runs the vacuum exhauster on the left of car body, and it is defeated that control afterwards starts emission direction selection Band is sent, to conveying material on the left of car body, finally starts device for transporting objects and rotates its dextrad, now the material in storehouse will In the presence of device for transporting objects from storehouse front wall to storehouse after wall direction operation, fall when material is transported to auger conveyor bottom plate Dropped down onto when at material mouth on emission direction selection conveyer belt, material is at the uniform velocity transported to vacuum row by the emission direction selection conveyer belt of operating Put at the aggregate bin of device, in the presence of the second vacuum generator, the material in aggregate bin makes rapidly along metal bellows Discharge pipe throw to target discharge point.So far, the storage of material and discharge end cycle, after all materials are emptied, successively Close device for transporting objects, emission direction selection conveyer belt and vacuum exhauster.
The iron filings milling collection device and system for the rail row rail milling grinding machine that the present invention is provided, can be realized to iron The real-time collecting for the iron filings milling that road operation is produced and the function of conveying, it is emphasized that, the collection of the present apparatus and system and Object conveyor, is not limited solely to the collection being milled to iron filings, after to the appropriate reconstruction of collection port and installation, Ke Yiying Use coal dust around railroad track and railway roadbed, gravel, the collection of the Other Waste of certain size.
The iron filings milling collection device and system of rail row rail milling grinding machine involved in the present invention can be in millings While grinding machine carries out circuit homework, the iron filings milling that milling grinding machine is produced is collected and is transported in time in real time Storage device.Whole iron filings milling collection system uses closed design, and the isolation rate with extraneous link is high, can substantially prevent The iron filings that are scattered pollution of the milling to environment and the injury to personnel, the original that the system is combined using malleation and negative-pressure pneumatic conveying Reason, strength energy utilization rate is high, and the mounting arrangement on the in-orbit row milling grinding machine of system is more flexible, and the vacuum used is received Acquisition means, positive-pressure conveying device, storage device, vacuum exhauster are mainly made up of steel, simple and compact for structure, maintenance Easily, high-temperature material can be born.
Brief description of the drawings
Fig. 1 is an a kind of preferred reality of the iron filings milling collection system for rail row rail milling grinding machine that the present invention is provided Apply the structural representation of example (vacuum exhauster (6) of wherein storage and vacuum exhauster (3 ') bottom is not shown).
Fig. 2 is the overall structure stereogram of the storage device (3) of embodiment illustrated in fig. 1;
Fig. 3 is the sectional view of embodiment illustrated in fig. 2;
Fig. 4 is the structural representation of the orlop structural member of embodiment illustrated in fig. 2;
Fig. 5 be embodiment illustrated in fig. 2 storehouse between maintenance door structural representation;
Fig. 6 is the silo roof structural representation of embodiment illustrated in fig. 2;
Fig. 7 is the structural representation of the device for transporting objects of embodiment illustrated in fig. 2;
Fig. 8 is that the emission direction of embodiment illustrated in fig. 2 selects the structural representation of conveyer belt;
Fig. 9 is the structural representation of the vacuum exhauster of embodiment illustrated in fig. 2;
Figure 10 is the structural representation containing electric control system and air compressor machine component of embodiment illustrated in fig. 2;
Numeral mark in Fig. 1-Fig. 9, which is represented, to be meant that:
1 ' vacuum collecting and 12 ' first vacuum generator feed pipes of material collection mouthful of positive-pressure conveying device 11 '
The vacuum generator efferent duct of 13 ' first vacuum generator, 14 ' pipe jointer 15 ' first
The pressure air source of 16 ' metal bellows, 17 ' material main delivery pipe 2 '
21 ' air compressors 22 ' exhaust 23 ' gas distribution assemblies of supervisor
24 ' air hoses 3 ' are stored and the milling module of vacuum exhauster 4 '
The device for transporting objects of the storehouse of 41 ' facing cutter, 1 orlop structural member 23 silo roof of all structural members 4
The electric control system of 5 emission directions selection conveyer belt, 6 vacuum exhauster 7
The right side channel-section steel of 8 feed pipe, 9 air compressor machine, 10 vehicle frame, 11 left side channel-section steel 12
The gusset of 13 front side channel-section steel, 14 rear side channel-section steel, 15 channel-section steel 16
Maintenance door 2111 repaiies door face board between the storehouse Hou Qiang211 storehouses of 21 storehouse front wall 22
The hand hole box 2112 of 2115 hinge, 2114 self-tipping type hasp 2113 overhauls door frame
The exhaust outlet of 31 ceiling, 32 screen modules 33
The spiral protect-ing frame structure of 41 first motor, 42 helical axis, 43 helical blade 44
The helical axis end support seat of 45 conveyer bottom plate, 46 blanking port, 47 mount holder 48
The conveyer belt of 51 second motor, 52 drive roll, 53 driven roller 54
The carrying roller of 55 tightening regulator, 56 conveyor belt frame 57
The material casting pipe of 61 striker plate, 62 63 second vacuum generator of aggregate bin 64
C Operation Vans of A materials memory block B discharge of materials area travel direction.
Embodiment
Embodiment 1.1, the iron filings milling collection system of the rail row rail milling grinding machine as shown in Fig. 1-Figure 10 includes Milling module 4 ', the milling module 4 ' is easy to milling operation equipped with facing cutter 41 ', and milling module 4 ' is by material collection mouthful 11 ' The first vacuum generator feed pipe 12 ' of the first vacuum generator 13 ' is connected to, the first of first vacuum generator 13 ' is true Empty generator efferent duct 15 ' connects metal bellows 16 ', and the metal bellows 16 ' is connected to material main delivery pipe 17 ', should Material main delivery pipe 17 ' is connected to storage and vacuum exhauster 3 ', first by vacuum collecting and positive-pressure conveying device 1 ' The two ends of vacuum generator efferent duct 15 ' difference connecting pipe connector 14 ', also connecting pipe connects in the downstream of metal bellows 16 ' Device 14 ' is connect, the first vacuum generator 13 ' is also connected with pressure air source 2 ', the pressure air source 2 ' includes air compressor 21 ', The exhaust supervisor 22 ' of the air compressor 21 ' connects air hose 24 ' by gas distribution assembly 23 ' and then is connected to first Vacuum generator 13 ', storage and vacuum exhauster 3 ' include orlop structural member 1, the top of the orlop structural member 1 connection storehouse week knot Component 2, storehouse week structural member 2 top connection silo roof 3, the top of orlop structural member 1 is also equipped with device for transporting objects 4, and the material is defeated The lower section of device 4 is sent to select conveyer belt 5, emission direction selection conveyer belt 5 end connection vacuum exhauster equipped with emission direction 6, device for transporting objects 4 and emission direction selection conveyer belt 5 are all connected with electric control system 7, the connection pneumatics of vacuum exhauster 6 Machine 9, silo roof 3 is also connected with feed pipe 8, and orlop structural member 1 includes left side channel-section steel 11, right side channel-section steel 12, front side channel-section steel 13 and rear side Channel-section steel 14, the left side channel-section steel 11, right side channel-section steel 12, front side channel-section steel 13 and rear side channel-section steel 14 are welded to form frame structure, the frame Welding gusset 16 in two groups of reinforcement channel-section steels 15, left side channel-section steel 11 is also equipped with frame structure, so that the left side channel-section steel 11 has Preferable rigidity, can bear welding gusset 16 in the load that top is applied by material and structure, right side channel-section steel 12.
In the present embodiment, the internal caliber of the first vacuum generator 13 ' is 100mm, and possesses a gases at high pressure import, very Reciprocal of duty cycle is high, and whole material collection, conveyance conduit are made up of steel member, wherein the first vacuum generator 13 ' uses aluminium alloy material Matter, can effectively resist the abrasion of material in itself, and material collection mouthful 11 ' uses aluminum alloy material, material main delivery pipe 17 ' use Q235A, and the inside caliber of the material main delivery pipe 17 ' is 100mm, is matched with the first vacuum generator 13 ', The abrasion to tube wall in material collection, course of conveying can be resisted, metal bellows 16 ', with good flexible and certain Retractility, can play reduces the rigid effect of whole collecting and conveying system, and can substantially increase whole system in machinery The free degree of upper mounting arrangement, the power of air compressor 21 ' is 76KW, using electric drive but is not limited to electric drive, is slide plate Formula compressor but slide sheet type is not limited to, enough compressed airs can be provided for the first vacuum generator 13 ', it is installed in On track-mounted machinery, exhaust supervisor 22 ' use Q235A materials, and two ends by flange respectively with the gas outlet of air compressor 21 ' And gas distribution assembly 23 ' is connected, the air of the discharge of exhaust supervisor 22 ' occurs gas distribution assembly 23 ' according to the first vacuum The demand of device 13 ' carries out gas distribution, realizes the distribution capability that one point is four, and air hose 24 can bear to be not less than 0.8Mpa Gases at high pressure are resistant to.
In the present embodiment, storehouse week structural member 2 includes wall 22 after wall 22 behind storehouse front wall 21 and storehouse, the storehouse front wall 21 and storehouse and distinguished Positioned at the top both sides of orlop structural member 1, connected after storehouse front wall 21 and storehouse between wall 22 by side wall, so as to constitute all structural members in storehouse 2, storehouse front wall 21 includes maintenance door 211 between storehouse, maintenance door 211 includes maintenance door face board 2111, the maintenance door face board 2111 between storehouse Lower section connection hinge 2115, so as to be connected to the main part of all structural members 2 in the storehouse, the top of maintenance door face board 2111 is equipped with certainly Formula hasp 2114 is unloaded, so as to the main part closing of all structural members 2 in the maintenance door face board 2111 and the storehouse is connected, maintenance door The outside of panel 2111 also includes hand hole box 2113, and the hand hole box 2113 concaves towards the inner side of maintenance door face board 2111, with convenient to operate The maintenance door face board 2111 is turned on and off, the inner side connection maintenance door frame 2112 of maintenance door face board 2111.
In the present embodiment, silo roof 3 includes ceiling 31, and the ceiling 31 is connected to the top of all structural members 2 in the storehouse, ceiling 31 Top includes two openings, and the upper opening portion connects screen modules 32, the top connecting cover plate of screen modules 32, and the cover plate is Layer enters composition exhaust outlet 33 between formula welding structure, every layer of cover plate, is easy to air circulation, and ensures filter effect, and ceiling 31 connects The feed pipe 8 that material enters between putting in storage is connect, so that the feed pipe 8 that material enters between putting in storage via the material enters the storage device.
In the present embodiment, device for transporting objects 4 includes the first motor 41, and the output end of first motor 41 connects Helical axis 42 is connect, helical blade 43 is included on the helical axis 42 to convey material, the bottom of helical axis 42 includes mount holder 47, Conveyer bottom plate 45 is connected on the mount holder 47, the top of conveyer bottom plate 45 is also equipped with spiral protect-ing frame structure 44, the spiral Protect-ing frame structure 44 is wrapped in the outside of helical axis 42, the conveyer bottom of the end of helical axis 42 with the conveyer bottom plate 45 Plate 45 includes blanking port 46, and the material for transporting the end of helical axis 42 via helical blade 43 is fallen into through the blanking port 46 to be discharged Set direction conveyer belt 5 and then entrance vacuum exhauster 6, the end of helical axis 42 is also equipped with helical axis end support seat 48, device for transporting objects 4 is between all structural members 2 of the orlop structural member 1 and the storehouse, to improve transfer efficiency.
In the present embodiment, emission direction selection conveyer belt 5 includes conveyer belt 54, the conveyer belt 54 and drive roll 52 and from Dynamic roller 53 coordinates, and the driven roller 53 is also connected with tightening regulator 55, to adjust the rate of tension of conveyer belt 54, the master Dynamic roller 52 and driven roller 53 are inlaid in conveyor belt frame 56, and the drive roll 52 connects the second motor 51, defeated The lower section of band 54 is sent to be also associated with least one carrying roller 57, to ensure under the ride comfort of conveyer belt 54, the end of device for transporting objects 4 Side selects conveyer belt 5, and the conveying tape motion direction and the material of emission direction selection conveyer belt 5 equipped with emission direction Conveying device 4 it is axially vertical.
In the present embodiment, vacuum exhauster 6 includes aggregate bin 62, and the top of aggregate bin 62 includes striker plate 61, gathers materials The second vacuum generator 63 of the lower section of bucket 62 connection, the lower section of the second vacuum generator 63 connection material casting pipe 64, so that true second The material in the aggregate bin 62 is set to enter in material casting pipe 64 under the suction function that empty generator 63 is produced, striker plate 61 is inlaid in In orlop structural member 1, orlop structural member 1 is placed on the vehicle frame 10 of Operation Van.
As shown in Figure 10, air compressor machine 9 is the basic device signal that main frame needs to configure, the cable of electric control system 7 The second motor 51 for being connected to device for transporting objects 4 and emission direction selection conveyer belt 5 is connected, shown in material along arrow Traffic direction is conveyed.
Embodiment 1.2, the iron filings milling collection system of rail row rail milling grinding machine, be the same as Example 1.1, difference It is:Milling module replacing is polishing module, and facing cutter is replaced by mill.
Embodiment 1.3, the iron filings milling collection system of rail row rail milling grinding machine, be the same as Example 1.1, difference It is:In the present embodiment, not comprising the vacuum exhauster and air compressor machine in embodiment 1.1.
The working method of above-described embodiment is:In milling grinding machine operation process, the iron filings mill polished is milled Powder is delivered to material collection mouthful 11 ' and located in time under effect of inertia, under the effect of the first vacuum generator 13 ', the first vacuum The place of generator feed pipe 12 ' forms condition of high vacuum degree, and iron filings are milled in the presence of external pressure, is forced through the first vacuum hair Raw device feed pipe 12 ' is transported to the first vacuum generator 13 ', and now under the effect of the first vacuum generator 13 ', the first vacuum occurs Environment is conveyed for malleation in device efferent duct 15 ' and metal bellows 16 ' afterwards, material main delivery pipe 17 ', in malleation masterpiece Under, the main conveying of metal bellows 16 ', material of iron filings milling continuously across the first vacuum generator efferent duct 15 ' and afterwards It is transported to after pipeline 17 ' in storage and vacuum exhauster 3 ', and in the presence of deadweight, iron filings milling falls into storage device 3 ' Bottom so that complete iron filings milling course of conveying, material enter storage and vacuum exhauster 3 ' after, material due to weight The blocking of wall falls into material memory block after power and storehouse, and the air-flow for the pipeline that material enters between putting in storage is filtered between storehouse through screen modules The material carried in air, air-flow is drained into by exhaust outlet afterwards to be stopped and fallen after rise to all structural members in storehouse by net-filter assembly.To select Exemplified by being discharged on the left of car body, after material storage is to a certain amount between storehouse, start electric control system, selection first starts pneumatics Machine, selection runs the vacuum exhauster on the left of car body, and control afterwards starts emission direction selection conveyer belt, to car body left side Material is conveyed, finally starts device for transporting objects and rotates its dextrad, now the material in storehouse will be in device for transporting objects In the presence of from storehouse front wall to storehouse after wall direction operation, drop down onto row when material is transported at auger conveyor bottom plate blanking port Put on set direction conveyer belt, material is at the uniform velocity transported to the aggregate bin of vacuum exhauster by the emission direction selection conveyer belt of operating Place, in the presence of the second vacuum generator 63, the rapid discharge pipe throwing made along metal bellows of material in aggregate bin To target discharge point.So far, the storage of material and discharge end cycle, after after all materials emptying, close material conveying successively Device, emission direction selection conveyer belt and vacuum exhauster.
The iron filings milling collection device and system for the rail row rail milling grinding machine that above-described embodiment is provided, can be realized The real-time collecting of the iron filings milling produced to railway operation and the function of conveying, it is emphasized that, the receipts of the present apparatus and system Collection and object conveyor, are not limited solely to the collection being milled to iron filings, can after to the appropriate reconstruction of collection port and installation With the collection of the coal dust, gravel, the Other Waste of certain size that are applied to around railroad track and railway roadbed.

Claims (19)

1. a kind of iron filings milling collection system of rail row rail milling grinding machine, it includes apparatus for work, and the apparatus for work leads to Cross conveying device and be connected to storage device, the material collection mouthful (11 ') of conveying device is connected to apparatus for work, and conveying device is also wrapped The first vacuum generator (13 ') is included, storage device includes connection storehouse week above orlop structural member (1), the orlop structural member (1) Device for transporting objects is also equipped with above structural member (2), storehouse week structural member (2) top connection silo roof (3), orlop structural member (1) (4), equipped with emission direction selection conveyer belt (5) below the device for transporting objects (4), it is characterised in that:The emission direction is selected Conveyer belt (5) end connection vacuum exhauster (6), device for transporting objects (4) and emission direction selection conveyer belt (5) are all connected with Electric control system (7), vacuum exhauster (6) connection air compressor machine (9), silo roof (3) is also connected with feed pipe (8), orlop structure Part (1) includes left side channel-section steel (11), right side channel-section steel (12), front side channel-section steel (13) and rear side channel-section steel (14), the left side channel-section steel (11), right side channel-section steel (12), front side channel-section steel (13) and rear side channel-section steel (14) are welded to form frame structure, the first vacuum generator (13 ') the first vacuum generator feed pipe (12 ') and the first vacuum generator efferent duct (15 '), the first vacuum generator are included The first vacuum generator feed pipe (12 ') of (13 ') is connected to material collection mouthful (11 '), the first vacuum generator efferent duct (15 ') connection material main delivery pipe (17 '), silo roof (3) includes ceiling (31), and the ceiling (31) is connected to all structural members in storehouse (2) at least one opening, upper opening portion connection screen modules (32), screen pack are included above top, ceiling (31) Connecting cover plate above component (32), the cover plate is that layer enters to constitute exhaust outlet (33), first between formula welding structure, every layer of cover plate Vacuum generator (13 ') is also connected with pressure air source (2 '), and the pressure air source (2 ') includes air compressor (21 '), the sky The exhaust supervisor (22 ') of air compressor (21 ') connects air hose (24 ') by gas distribution assembly (23 ') and then is connected to First vacuum generator (13 '), exhaust supervisor (22 ') two ends by flange respectively with air compressor (21 ') gas outlet and gas Body allocation component (23 ') is connected, and gas distribution assembly (23 ') is sent out according to the first vacuum the air of exhaust supervisor (22 ') discharge The demand of raw device (13 ') carries out gas distribution.
2. the iron filings milling collection system of rail row rail milling grinding machine as claimed in claim 1, it is characterised in that:Vacuum Tapping equipment (6) includes including striker plate (61) above aggregate bin (62), the aggregate bin (62), connects below the aggregate bin (62) The second vacuum generator (63) is connect, connection material casting pipe (64) below the vacuum generator (63).
3. the iron filings milling collection system of rail row rail milling grinding machine as claimed in claim 1, it is characterised in that:It is described At least one set of reinforcement channel-section steel (15) is also equipped with frame structure.
4. the iron filings milling collection system of rail row rail milling grinding machine as claimed in claim 1, it is characterised in that:Left side Welding gusset (16) in channel-section steel (11).
5. the iron filings milling collection system of rail row rail milling grinding machine as claimed in claim 1, it is characterised in that:Right side Welding gusset (16) in channel-section steel (12).
6. the iron filings milling collection system of the rail row rail milling grinding machine as any one of claim 1-5, it is special Levy and be:Storehouse week structural member (2) includes storehouse front wall (21) and storehouse Hou Qiang (22), the storehouse front wall (21) and storehouse Hou Qiang (22) difference position The both sides above orlop structural member (1), are connected between storehouse front wall (21) and storehouse Hou Qiang (22) by side wall.
7. the iron filings milling collection system of rail row rail milling grinding machine as claimed in claim 6, it is characterised in that:Before storehouse Wall (21) includes maintenance door (211) between storehouse.
8. the iron filings milling collection system of rail row rail milling grinding machine as claimed in claim 7, it is characterised in that:Between storehouse Maintenance door (211) includes connection hinge (2115) below maintenance door face board (2111), the maintenance door face board (2111).
9. the iron filings milling collection system of rail row rail milling grinding machine as claimed in claim 8, it is characterised in that:Maintenance Self-tipping type hasp (2114) is housed above door face board (2111).
10. the iron filings milling collection system of rail row rail milling grinding machine as claimed in claim 8, it is characterised in that:Inspection Repairing also includes hand hole box (2113) on the outside of door face board (2111), the hand hole box (2113) is concaved towards in the maintenance door face board (2111) Side.
11. the iron filings milling collection system of the rail row rail milling grinding machine as any one of claim 8-10, its It is characterised by:Overhaul connection maintenance door frame (2112) on the inside of door face board (2111).
12. the iron filings milling collection system of the rail row rail milling grinding machine as any one of claim 1-5, it is special Levy and be:Device for transporting objects (4) includes the first motor (41), the output end connection spiral of first motor (41) Include helical blade (43) on axle (42), the helical axis (42) to convey material, helical axis (42) bottom includes mount holder (47) conveyer bottom plate (45), is connected on the mount holder (47), conveyer bottom plate (45) top is also equipped with spiral protecting frame Frame (44), the spiral protect-ing frame structure (44) is wrapped on the outside of the helical axis (42) with the conveyer bottom plate (45), the spiral shell The conveyer bottom plate (45) of spin axis (42) end includes blanking port (46), and helical axis (42) end is transported via helical blade (43) The material at end falls into institute's emission direction through the blanking port (46) and selects conveyer belt (5) and then into vacuum exhauster (6), described Helical axis (42) end is also equipped with helical axis end support seat (48).
13. the iron filings milling collection system of rail row rail milling grinding machine as claimed in claim 12, it is characterised in that:Extremely Few one group of device for transporting objects (4) is between all structural members (2) of orlop structural member (1) and storehouse.
14. the iron filings milling collection system of the rail row rail milling grinding machine as any one of claim 1-5, it is special Levy and be:Emission direction selection conveyer belt (5) includes conveyer belt (54), the conveyer belt (54) and drive roll (52) and driven rolling Cylinder (53) coordinates, and the driven roller (53) is also connected with tightening regulator (55), and drive roll (52) and driven roller (53) are embedding In conveyor belt frame (56), drive roll (52) connects the second motor (51).
15. the iron filings milling collection system of rail row rail milling grinding machine as claimed in claim 14, it is characterised in that:It is defeated Send and be also associated with least one carrying roller (57) below band (54).
16. the iron filings milling collection system of rail row rail milling grinding machine as claimed in claim 15, it is characterised in that:Thing The lower section of material conveying device (4) end is equipped with emission direction selection conveyer belt (5), and emission direction selects the defeated of conveyer belt (5) Send the axially vertical of tape motion direction and device for transporting objects (4).
17. the iron filings milling collection system of rail row rail milling grinding machine as claimed in claim 2, it is characterised in that:Gear Flitch (61) is inlaid in orlop structural member (1).
18. the iron filings milling collection system of rail row rail milling grinding machine as claimed in claim 1, it is characterised in that:Top The feed pipe (8) that canopy (31) connection material enters between storehouse.
19. the iron filings milling collection system of rail row rail milling grinding machine as claimed in claim 1, it is characterised in that:Storehouse Bear building-up component (1) is placed on the vehicle frame of Operation Van (10).
CN201510283846.5A 2015-05-29 2015-05-29 The iron filings milling collection system of rail row rail milling grinding machine Active CN105290869B (en)

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Publication number Priority date Publication date Assignee Title
CN108081020A (en) * 2017-12-23 2018-05-29 淮北智淮科技有限公司 A kind of machining wastes collection device
CN109205245A (en) * 2018-11-13 2019-01-15 湃思科技(苏州)有限公司 A kind of screw feed supplementing device

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EP0603149A1 (en) * 1992-12-16 1994-06-22 Franz Plasser Bahnbaumaschinen-Industriegesellschaft m.b.H. Vacuum machine
CN201857594U (en) * 2010-08-26 2011-06-08 武汉利德测控技术股份有限公司 High-speed railway ballastless steel rail grinding scrap iron collecting device
CN102658527A (en) * 2012-05-08 2012-09-12 昆明中铁大型养路机械集团有限公司 Ground powder collecting device provided with cyclone filtering dust collector
CN102966014A (en) * 2012-12-10 2013-03-13 北京二七轨道交通装备有限责任公司 Rail grinding dust-precipitating system and rail grinding wagon
CN104526451A (en) * 2014-12-30 2015-04-22 北京二七轨道交通装备有限责任公司 Chip collecting device

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CN2062740U (en) * 1989-09-18 1990-09-26 甘肃力耕应用科学技术研究所 Garbage cleaning car
EP0603149A1 (en) * 1992-12-16 1994-06-22 Franz Plasser Bahnbaumaschinen-Industriegesellschaft m.b.H. Vacuum machine
CN201857594U (en) * 2010-08-26 2011-06-08 武汉利德测控技术股份有限公司 High-speed railway ballastless steel rail grinding scrap iron collecting device
CN102658527A (en) * 2012-05-08 2012-09-12 昆明中铁大型养路机械集团有限公司 Ground powder collecting device provided with cyclone filtering dust collector
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CN104526451A (en) * 2014-12-30 2015-04-22 北京二七轨道交通装备有限责任公司 Chip collecting device

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