CN105290658A - Workpiece welding missing preventing device for motor vehicle - Google Patents

Workpiece welding missing preventing device for motor vehicle Download PDF

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Publication number
CN105290658A
CN105290658A CN201510736781.5A CN201510736781A CN105290658A CN 105290658 A CN105290658 A CN 105290658A CN 201510736781 A CN201510736781 A CN 201510736781A CN 105290658 A CN105290658 A CN 105290658A
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CN
China
Prior art keywords
workpiece
welding
housing
protuberance
leak
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Granted
Application number
CN201510736781.5A
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Chinese (zh)
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CN105290658B (en
Inventor
宋亮
李敏
彭丹
白松涛
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Chery Automobile Co Ltd
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Chery Automobile Co Ltd
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Priority to CN201510736781.5A priority Critical patent/CN105290658B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2101/00Articles made by soldering, welding or cutting
    • B23K2101/006Vehicles

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  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Automobile Manufacture Line, Endless Track Vehicle, Trailer (AREA)

Abstract

The invention discloses a welding missing preventing device for a motor vehicle and belongs to the field of motor vehicles. The workpiece welding missing preventing device comprises a shell, a detection module, a photoelectric detection module and a control module, wherein the detection module is movably arranged in an inner cavity of the shell; the photoelectric detection module is arranged in the inner cavity of the shell and disposed below the detection module; the control module is arranged in the inner cavity of the shell and connected with the photoelectric detection module. The workpiece welding missing preventing device for the motor vehicle can be used for independent detection or multi-portion combined detection of standard parts, small parts and similar parts, can be mounted on a fixing base of a clamp/an auxiliary tool, and can also be mounted on a movable mechanism of the clamp/the auxiliary tool to carry out approaching or pressing movement on a part to be detected, and the approaching or pressing direction is not limited. Besides, the working stroke can be set to be within the range from 3 mm to 25 mm according to difference of detected objects.

Description

For the workpiece welding leak-proof device of motor vehicles
Technical field
The present invention relates to field of motor vehicles, particularly for the workpiece welding leak-proof device of motor vehicles.
Background technology
At present, in white car body manufacturing process, the solder skip of soldering part is a ubiquitous problem.Due to body in white by hundreds of sizes, different stamping parts, standard component by spot welding, arc-welding, projection welding, plant the various methods such as weldering and be welded, a lot of standard component and/or finding are often because following reason causes solder skip: (1) makes not easily to discover because standard component and/or finding are in the inside of assembly workpiece; (2) because standard component and/or finding are in the not visible position of operator; (3) standard component and/or finding are because structure is similar or quantity is more, and non-welding position is takeed for oneself through having welded; (4) standard component and/or finding operation are not completed and flow into rear operation etc.
In existing production process, the method for seal weld is mainly manual identified method and fixture lever valve method.Manual identified method is subject to staff training degree, identifies that the impact of qualification, personnel's physical efficiency and the state of mind is larger.And although fixture lever valve method can play certain leakproof effect, the article of outer workpiece can only be identified, and the impulse stroke of lever valve little (such as about 3 ~ 10mm) is is also very easily worn and torn.
If the assembling nut, various mounting brackets etc. of solder skip such as safety belt, subframe, corresponding parts on car load can be caused to assemble, do over again with regard to needs like this and cut panel beating and carry out repair welding, and repair welding can bring larger risk, such as snaps after sale, cracking etc.If the consequence that solder skip causes relates to regulation or security performance, the chamber of commerce of so many main engine plants by solder skip assembly even vehicle body carry out scrapping process, make the loss cost of bicycle so usually in hundreds of extremely unit up to ten thousand, if be batch solder skip in welding process, so losing cost can be higher.
Summary of the invention
In order to solve at least one aspect of the above-mentioned problems in the prior art and defect, the invention provides a kind of workpiece for motor vehicles welding leak-proof device.Described technical scheme is as follows:
An object of the present invention is to provide a kind of welding of the workpiece for motor vehicles leak-proof device.
According to an aspect of the present invention, provide a kind of workpiece for motor vehicles welding leak-proof device, described workpiece welding leak-proof device comprises:
Described workpiece welding leak-proof device comprises:
Housing;
Detecting module, described detecting module is arranged in the inner chamber of described housing movably;
Photoelectric Detection module, described Photoelectric Detection module installation is in the inner chamber of described housing and be arranged on the below of described detecting module;
Control module, described control module is arranged in the inner chamber of described housing, and described Photoelectric Detection module is connected with described control module;
In use, the workpiece welding unthreaded hole of described motor vehicles moves towards described detecting module, when being welded with workpiece at described workpiece welding unthreaded hole place, described workpiece is pressed against described detecting module, make described detecting module mobile to block the Signal transmissions in described Photoelectric Detection module in described inner chamber, trigger described control module afterwards and send the instruction entering next step operation;
When welding workpiece described in unthreaded hole place solder skip at described workpiece, described detecting module is through described workpiece welding unthreaded hole, now described detecting module remains on initial position and can not block the Signal transmissions in described Photoelectric Detection module, make described control module cannot send described in enter next step operation signal, to realize preventing workpiece described in solder skip.
Further, described detecting module comprises bulb probing pin and is set in the back-moving spring on described bulb probing pin, and described bulb probing pin is arranged in the inner chamber of described housing along the longitudinally of described housing.
Particularly, described bulb probing pin comprises the detection bulb and feeler that set gradually from top to bottom, the first end of described feeler is connected with described detection bulb and is arranged on the outside of described housing, and second end relative with described first end of described feeler is arranged in the inner chamber of described housing
In use, described feeler can move in the inner chamber of described housing along the longitudinally of described housing.
Further, first protuberance and the second protuberance are successively set on described feeler towards described second end, described first protuberance and the second protuberance extend along the direction perpendicular to the longitudinally of described feeler and cylindrical, and the radial diameter of described second protuberance is greater than the radial diameter of described first protuberance.
Further, be provided with probing pin axle sleeve between the upper end of the inner chamber of described second protuberance and described housing, and described probing pin axle sleeve is fixedly connected with described inner chamber, described probing pin axle sleeve is set on described first protuberance.
Further, described first protuberance and described probing pin axle sleeve matched in clearance, the internal chamber wall interference fit of described probing pin axle sleeve and described housing, the internal chamber wall matched in clearance of described second protuberance and described housing,
In use, when described workpiece is pressed against the detection bulb of described detecting module, described detection bulb drives the direction of described feeler along the longitudinally of described housing towards described Photoelectric Detection module in described probing pin axle sleeve to move.
Particularly, described housing is provided with the ring-shaped step inwardly given prominence to along the direction perpendicular to the longitudinally of described housing, the upper chamber accommodating the described housing of described detecting module is separated by described ring-shaped step with the lower cavity of the described housing accommodating described Photoelectric Detection module
Described back-moving spring is set on the feeler between described ring-shaped step and described second protuberance, and described back-moving spring is spacing by described ring-shaped step,
When described workpiece be pressed against described detecting module move time, the second end of described feeler moves through described ring-shaped step along the longitudinally of described housing.
Further, the diameter of described detection bulb is less than the diameter of described workpiece welding unthreaded hole;
Described housing comprises the lid and shell that are fitted to each other, and described lid is provided with centre bore, and described feeler is through described centre bore.
Particularly, described Photoelectric Detection module comprises the photoemission terminal and opto-electronic receiver terminal that are fitted to each other, and described photoemission terminal is all connected with described control module with opto-electronic receiver terminal,
When workpiece is pressed against described detecting module, described detecting module moves to block the light wave transmissions between described photoemission terminal and opto-electronic receiver terminal, make described opto-electronic receiver terminal trigger described control module send described in enter next step operation instruction.
Further, described photoemission terminal is separately positioned on the relative both sides of the inner chamber of described housing with described opto-electronic receiver terminal,
Be provided with in the lower end of described housing for the interface of powering and data are transmitted, described control module is programmable logic controller (PLC), and described programmable logic controller (PLC) is connected with described interface.
The beneficial effect of technical scheme provided by the invention is:
(1) welding of the workpiece for motor vehicles leak-proof device provided by the invention can be used for detection criterion part, as projection welding part, plants weldment, 3D blob of viscose etc., and no matter all detectable in the positive and negative of workpiece;
(2) welding of the workpiece for motor vehicles leak-proof device provided by the invention can be used for detecting miniature parts, similar part;
(3) workpiece for motor vehicles provided by the invention welding leak-proof device can be used for standard component, the independent detection of miniature parts or multiple positions combined detection.
(4) welding of the workpiece for motor vehicles leak-proof device provided by the invention is when detecting soldering part, this device can be arranged on the fixed pedestal of fixture/auxiliary mould, on the movable device that also can be arranged on fixture/auxiliary mould to part to be detected do close, be pressed against motion, and close to or to be pressed against direction unrestricted;
(5) impulse stroke according to the difference of detected object, can be set in the scope of 3 ~ 25mm by the welding of the workpiece for motor vehicles leak-proof device provided by the invention.
Accompanying drawing explanation
Fig. 1 is the structural representation of the workpiece for motor vehicles according to an embodiment of the invention welding leak-proof device;
Fig. 2 a is the structural representation of the lid shown in Fig. 1;
Fig. 2 b is along the sectional view that A-A line of cut obtains in Fig. 2 a;
Fig. 3 a is the front view of the shell shown in Fig. 1;
Fig. 3 b is the structural representation of the right view of the shell shown in Fig. 3 a;
Fig. 3 c is along the sectional view that B-B line of cut obtains in Fig. 3 a;
Fig. 4 a is the structural representation of the bulb probing pin shown in Fig. 1;
Fig. 4 b is the top view of the bulb probing pin shown in Fig. 4 a;
Fig. 5 a is the front view of the probing pin axle sleeve shown in Fig. 1;
Fig. 5 b is the top view of the probing pin axle sleeve shown in Fig. 5 a;
Fig. 6 a is the structural representation of the interface shown in Fig. 1;
Fig. 6 b is the left view of the interface shown in Fig. 6 a;
Fig. 6 c is along the sectional view that C-C line of cut obtains in Fig. 6 a.
Wherein, 100 workpiece welding leak-proof devices, 10 housings, 11 lids, 111 centre bores, 12 shells, 13 ring-shaped steps, 14 back-moving springs, 15 interfaces, the inner chamber of 16 housings, 161 upper chamber, 162 lower cavity, 20 bulb probing pins, 21 detection bulbs, 22 feelers, the first end of 221 feelers, second end of 222 feelers, 223 first protuberances, 224 second protuberances, 23 probing pin axle sleeves, 30 Photoelectric Detection modules, 31 photoemission terminals, 32 opto-electronic receiver terminals.
Detailed description of the invention
For making the object, technical solutions and advantages of the present invention clearly, below in conjunction with accompanying drawing, embodiment of the present invention is described further in detail.
See Fig. 1, it illustrates the workpiece for motor vehicles according to an embodiment of the invention welding leak-proof device.Shown in composition graphs 2a to Fig. 3 c, workpiece welding leak-proof device 100 comprises housing 10, detecting module, Photoelectric Detection module 30 and control module (not shown).Particularly, detecting module is arranged in the inner chamber of housing 10 movably, Photoelectric Detection module 30 to be arranged in the inner chamber 16 of housing 10 and to be arranged on the below of detecting module, and control module is arranged in the inner chamber 16 of housing 10, and Photoelectric Detection module 30 is connected with control module.In use, the workpiece welding unthreaded hole (not shown) of motor vehicles moves towards detecting module, when being welded with workpiece at workpiece welding unthreaded hole place, workpiece is pressed against detecting module, make detecting module mobile with the Signal transmissions in blocking light electro-detection module 30 in the inner chamber 16 of housing 10, trigger control module sends the instruction entering next step operation afterwards; When workpiece welding unthreaded hole place solder skip workpiece, detecting module is through workpiece welding unthreaded hole, now detecting module remains on initial position and can not Signal transmissions in blocking light electro-detection module 30, control module cannot be sent enter the signal of next step operation, to realize preventing solder skip workpiece.
Shown in Fig. 1 to Fig. 3 c, in an example of the present invention, housing 10 comprises the lid 11 and shell 12 that are fitted to each other.Lid 11 is provided with centre bore 111.In another example of the present invention, housing 10 is provided with the ring-shaped step 13 inwardly given prominence to along the direction perpendicular to the longitudinally of housing 10, the inner chamber 16 of housing 10 is separated in order to upper chamber 161 and lower cavity 162 by ring-shaped step 13, and upper chamber 161 and lower cavity 162 are communicated with each other by the cavity in the middle of ring-shaped step 13.Detecting module is contained in upper chamber 161, and Photoelectric Detection module 30 is contained in lower cavity 162.
Shown in composition graphs 1, Fig. 4 a and Fig. 4 b, the back-moving spring 14 that detecting module comprises bulb probing pin 20 and is set on bulb probing pin 20, bulb probing pin 20 is arranged in the upper chamber 161 of housing 10 along the longitudinally of housing 10.Particularly, bulb probing pin 20 comprises the detection bulb 21 and feeler 22 that set gradually from top to bottom.The first end 221 of feeler 22 is connected with detection bulb 21, and is disposed in the outside of housing 10 through centre bore 111 after connection together with detection bulb 21.Second end 222 of feeler 22 is disposed in the upper chamber 161 of housing 10, and the first end 221 of feeler 22 and the second end 222 are respectively the two ends of feeler 22.
In an example of the present invention, the shape of feeler 22 is set to cylindrical, and the shape of detection bulb 21 welds unthreaded hole (not shown) matching form with workpiece closes, the diameter simultaneously detecting the diameter of bulb 21 and the first end 221 of feeler 22 is all less than the diameter of workpiece welding unthreaded hole (not shown), by such design, when not being welded with workpiece at workpiece welding unthreaded hole place, the first end 221 of this detection bulb 21 and feeler 22 all can through workpiece welding unthreaded hole, and be pressed against to think that this place is welded with workpiece by mistake by workpiece welding unthreaded hole.Those skilled in the art can understand, detection bulb 21 can be set to spherical, also can be set to cuboid, cylinder etc., as long as when workpiece welding unthreaded hole place is welded with workpiece, being pressed against of workpiece can be subject to, and when not being welded with workpiece, can through workpiece welding unthreaded hole.Feeler 22 also can be designed to the shapes such as cuboid, cone or round platform, and those skilled in the art can select as required accordingly.
Shown in composition graphs 1, Fig. 4 a and 4b, feeler 22 is disposed with the first protuberance 223 and the second protuberance 224 from first end 221 towards the direction of the second end 222.And the first protuberance 223 and the second protuberance 224 extend along the direction of the longitudinally perpendicular to feeler 22 and cylindrical, the radial diameter of the second protuberance 224 is greater than the radial diameter of described first protuberance 223.Shown in composition graphs 1, Fig. 5 a and 5b, inner chamber between the upper end of the upper chamber 161 of the second protuberance 224 and housing 10 is provided with probing pin axle sleeve 23, and probing pin axle sleeve 23 is fixedly connected with the internal chamber wall of the upper chamber 161 of housing 10, such as probing pin axle sleeve 23 is connected by interference fit, buckle with between internal chamber wall or binding agent connection etc.In order to enable detecting module mobile along the longitudinally of housing 10 upper and lower (above-below direction as the Fig. 1 in the page) in the cavity of housing 10, matched in clearance between first protuberance 223 and probing pin axle sleeve 23, and matched in clearance between the internal chamber wall of the upper chamber 161 of the second protuberance 224 and housing 10.
As shown in Figure 1, in the upper chamber 161 between the second protuberance 224 and ring-shaped step 13, be provided with back-moving spring 14, and back-moving spring 14 is set on the feeler 22 below the second protuberance 224.When workpiece is pressed against detecting module, detection bulb 21 drives feeler 22 to move towards the lower cavity 162 of housing 10 in probing pin axle sleeve 23, make feeler 22 drive the first protuberance 223 and the second protuberance 224 along housing 10 longitudinally downwards (above-below direction as the Fig. 1 in the page) mobile, namely the second protuberance 224 moves towards ring-shaped step 13, and the second end 222 of feeler 22 moves in the lower cavity 162 of housing 10 through ring-shaped step 13 simultaneously.Because the second protuberance 224 is subject to the spacing of ring-shaped step 13, the longest stroke distances of the second protuberance 224 is made to be that the second protuberance 224 is in the distance of initial position between ring-shaped step 13, the impulse stroke scope of such detecting module can expand between 3 ~ 25mm, such as, the impulse stroke of detecting module can be set to 5mm, 10mm, 15mm, 17mm, 20mm, 22mm or 24mm etc.When the tests are completed, detecting module returns to initial position by means of the reaction force of the back-moving spring 14 be compressed on ring-shaped step 13.
In another example of the present invention, the diameter of the centre bore 111 on the lid 11 of housing 10 is greater than the diameter of detection bulb 21, make to detect bulb 21 when being subject to being pressed against of workpiece (not shown) by such design, along in the process of the longitudinally movement of housing 10, detection bulb 21 is pressed against in centre bore 111, now detects the longest distance of stroke for the movement of detection bulb 21 of bulb 21 movement.Certain those skilled in the art can understand, the diameter of centre bore 111 can also be less than the diameter of detection bulb 21, no matter the diameter of detection bulb 21 is greater than, is less than or equal to the diameter of detection bulb 21, detection bulb 21 is preferably made to be less than or equal to the second protuberance 224 in the distance of initial position between ring-shaped step 13 along the ultimate range of longitudinally (above-below direction as the Fig. 1 in the page) movement of housing 10 in the design.Certain those skilled in the art can be greater than the second protuberance 224 in the distance of initial position between ring-shaped step 13 by detecting the ultimate range of bulb 21 along longitudinally (above-below direction as the Fig. 1 in the page) movement of housing 10 as required.
Refer again to Fig. 1, Photoelectric Detection module 30 comprises the photoemission terminal 31 and opto-electronic receiver terminal 32 that are fitted to each other.Photoemission terminal 31 and opto-electronic receiver terminal 32 are separately positioned on the relative both sides of the lower cavity 162 of housing 10, and photoemission terminal 31 is all connected with control module with opto-electronic receiver terminal 32.When workpiece is pressed against the detection bulb 21 of detecting module, detecting module is mobile along the longitudinally downward (above-below direction as Fig. 1 in the page) of housing 10, to block the light wave transmissions between photoelectricity transmitting terminal 31 and opto-electronic receiver terminal 32, opto-electronic receiver terminal 32 trigger control module is sent and enters next step instruction operated.
As shown in Fig. 6 a to Fig. 6 c, in an example of the present invention, the lower end of housing 10 is provided with interface 15, and control module is programmable logic controller (PLC) (PLC), programmable logic controller (PLC) is connected with interface 15 powers to weld leak-proof device 100 to workpiece and and realizes the data that workpiece welds between leak-proof device 100 and external equipment and transmit.In another example of the present invention, workpiece welding leak-proof device 100 may be used for detection criterion part, such as projection welding part (in workpiece positive and negative), plant weldment, 3D blob of viscose etc.; Can also be used for detecting miniature parts, similar part (selecting moulding difference place); And independent detection or multiple positions combined detection of standard component or miniature parts can also be used for.In an also example of the present invention, workpiece welding leak-proof device 100 can be arranged on fixture, auxiliary mould or cubing, working position apparatus.When detecting soldering part, this device can be arranged on the fixed pedestal of fixture/auxiliary mould, the movable device that also can be arranged on fixture and/or auxiliary mould does to part to be detected and moves close to (being namely pressed against), unrestricted close to (being namely pressed against) direction, according to the difference of detected object, the impulse stroke of detecting module can be set in the scope of 3 ~ 25mm.
The concrete structure of workpiece welding leak-proof device 100 is further illustrated below by the operation principle describing workpiece welding leak-proof device 100 in detail.
When the assembly workpiece assembling of motor vehicles, such as move along the above-below direction of Fig. 1 in the page along certain direction, if part to be detected does not have solder skip, diameter due to part (such as project-welding nut) is less than the diameter of detection bulb 21, make to contact with bulb probing pin 20 and oppress (being namely pressed against) in motion process to detect bulb 21, bulb probing pin 20 is moved along the longitudinally of housing 10 towards Photoelectric Detection module 30 (namely towards the downward direction of Fig. 1 in the page).
When bulb probing pin 20 comes downwards to minimum point with workpiece, second end 222 of bulb probing pin 20 blocks the sub photoelectricity ripple sent of photoelectricity transmitting terminal, and then opto-electronic receiver terminal 32 cannot receive this photoelectricity ripple, opto-electronic receiver terminal 32 sends photoelectricity interrupt signal to PLC (programmable logic controller (PLC)) immediately, PLC (programmable logic controller (PLC)) is triggered and sends the action command (instruction such as such as fixture decline, clamping, soldering turret welding) carrying out next step, thus operator carries out the normal weld operation of postorder.According to being detected article structure difference, the impulse stroke of detecting module is between 3 ~ 25mm.After operation terminates, assembling finished piece(s) leaves, and bulb probing pin 20 is at the move under influence of back-moving spring 14 to initial position, and the photoelectricity ripple that photoemission terminal is launched is received terminal reception, and the leak-proof device 100 of workpiece welding afterwards enters next and detects circulation.
If a certain part of assembly workpiece solder skip, when workpiece is descending, the detection bulb 21 of bulb probing pin 20 is contactless or directly pass stamping holes (i.e. workpiece welding unthreaded hole), make bulb probing pin attonity, namely detecting module is owing to being in initial position and standby, therefore opto-electronic receiver terminal 32 continuous reception comes from the photoelectricity ripple of photoemission terminal 31, PLC (programmable logic controller (PLC)) is not triggered thus.Under the state that PLC (programmable logic controller (PLC)) is not triggered, PLC (programmable logic controller (PLC)) will not send the action command (instruction such as such as fixture decline, clamping, soldering turret action) entering next step, so just prevent the unexpected use of solder skip workpiece.Now operator will check workpiece, and withdraw fault part, and the leak-proof device 100 of workpiece welding afterwards enters next and detects circulation.
When using workpiece welding leak-proof device 100, workpiece can be welded leak-proof device 100 to be fixed on fixture fixed angles seat and to plant weldering bolt whether solder skip with what detect the workpiece (such as project-welding nut) that is positioned at inside workpiece stamping holes or be positioned at outside, workpiece can also be welded leak-proof device 100 and be contained in fixture lever arm adopts and detect finding whether solder skip close to mode.
The beneficial effect of technical scheme provided by the invention is:
(1) welding of the workpiece for motor vehicles leak-proof device provided by the invention can be used for detection criterion part, as projection welding part, plants weldment, 3D blob of viscose etc., and no matter all detectable in the positive and negative of workpiece;
(2) welding of the workpiece for motor vehicles leak-proof device provided by the invention can be used for detecting miniature parts, similar part;
(3) workpiece for motor vehicles provided by the invention welding leak-proof device can be used for standard component, the independent detection of miniature parts or multiple positions combined detection.
(4) welding of the workpiece for motor vehicles leak-proof device provided by the invention is when detecting soldering part, this device can be arranged on the fixed pedestal of fixture/auxiliary mould, on the movable device that also can be arranged on fixture/auxiliary mould to part to be detected do close, be pressed against motion, and close to or to be pressed against direction unrestricted;
(5) impulse stroke according to the difference of detected object, can be set in the scope of 3 ~ 25mm by the welding of the workpiece for motor vehicles leak-proof device provided by the invention.
The foregoing is only preferred embodiment of the present invention, not in order to limit the present invention, within the spirit and principles in the present invention all, any amendment done, equivalent replacement, improvement etc., all should be included within protection scope of the present invention.

Claims (10)

1., for a workpiece welding leak-proof device for motor vehicles, it is characterized in that,
Described workpiece welding leak-proof device comprises:
Housing;
Detecting module, described detecting module is arranged in the inner chamber of described housing movably;
Photoelectric Detection module, described Photoelectric Detection module installation is in the inner chamber of described housing and be arranged on the below of described detecting module;
Control module, described control module is arranged in the inner chamber of described housing, and described Photoelectric Detection module is connected with described control module;
In use, the workpiece welding unthreaded hole of described motor vehicles moves towards described detecting module, when being welded with workpiece at described workpiece welding unthreaded hole place, described workpiece is pressed against described detecting module, make described detecting module mobile to block the Signal transmissions in described Photoelectric Detection module in described inner chamber, trigger described control module afterwards and send the instruction entering next step operation;
When welding workpiece described in unthreaded hole place solder skip at described workpiece, described detecting module is through described workpiece welding unthreaded hole, now described detecting module remains on initial position and can not block the Signal transmissions in described Photoelectric Detection module, make described control module cannot send described in enter next step operation signal, to realize preventing workpiece described in solder skip.
2. the welding of the workpiece for motor vehicles leak-proof device according to claim 1, is characterized in that,
Described detecting module comprises bulb probing pin and is set in the back-moving spring on described bulb probing pin, and described bulb probing pin is arranged in the inner chamber of described housing along the longitudinally of described housing.
3. the welding of the workpiece for motor vehicles leak-proof device according to claim 2, is characterized in that,
Described bulb probing pin comprises the detection bulb and feeler that set gradually from top to bottom, the first end of described feeler is connected with described detection bulb and is arranged on the outside of described housing, second end relative with described first end of described feeler is arranged in the inner chamber of described housing
In use, described feeler can move in the inner chamber of described housing along the longitudinally of described housing.
4. the welding of the workpiece for motor vehicles leak-proof device according to claim 3, is characterized in that,
First protuberance and the second protuberance are successively set on described feeler towards described second end, described first protuberance and the second protuberance extend along the direction perpendicular to the longitudinally of described feeler and cylindrical, and the radial diameter of described second protuberance is greater than the radial diameter of described first protuberance.
5. the welding of the workpiece for motor vehicles leak-proof device according to claim 4, is characterized in that,
Be provided with probing pin axle sleeve between the upper end of the inner chamber of described second protuberance and described housing, and described probing pin axle sleeve is fixedly connected with described inner chamber, described probing pin axle sleeve is set on described first protuberance.
6. the welding of the workpiece for motor vehicles leak-proof device according to claim 5, is characterized in that,
Described first protuberance and described probing pin axle sleeve matched in clearance, the internal chamber wall interference fit of described probing pin axle sleeve and described housing, the internal chamber wall matched in clearance of described second protuberance and described housing,
In use, when described workpiece is pressed against the detection bulb of described detecting module, described detection bulb drives the direction of described feeler along the longitudinally of described housing towards described Photoelectric Detection module in described probing pin axle sleeve to move.
7. the welding of the workpiece for motor vehicles leak-proof device according to claim 6, is characterized in that,
Described housing is provided with the ring-shaped step inwardly given prominence to along the direction perpendicular to the longitudinally of described housing, the upper chamber accommodating the described housing of described detecting module is separated by described ring-shaped step with the lower cavity of the described housing accommodating described Photoelectric Detection module
Described back-moving spring is set on the feeler between described ring-shaped step and described second protuberance, and described back-moving spring is spacing by described ring-shaped step,
When described workpiece be pressed against described detecting module move time, the second end of described feeler moves through described ring-shaped step along the longitudinally of described housing.
8. the welding of the workpiece for motor vehicles leak-proof device according to claim 7, is characterized in that,
The diameter of described detection bulb is less than the diameter of described workpiece welding unthreaded hole;
Described housing comprises the lid and shell that are fitted to each other, and described lid is provided with centre bore, and described feeler is through described centre bore.
9. the welding of the workpiece for the motor vehicles leak-proof device according to any one of claim 1-8, is characterized in that,
Described Photoelectric Detection module comprises the photoemission terminal and opto-electronic receiver terminal that are fitted to each other, and described photoemission terminal is all connected with described control module with opto-electronic receiver terminal,
When workpiece is pressed against described detecting module, described detecting module moves to block the light wave transmissions between described photoemission terminal and opto-electronic receiver terminal, make described opto-electronic receiver terminal trigger described control module send described in enter next step operation instruction.
10. the welding of the workpiece for motor vehicles leak-proof device according to claim 9, is characterized in that,
Described photoemission terminal is separately positioned on the relative both sides of the inner chamber of described housing with described opto-electronic receiver terminal,
Be provided with in the lower end of described housing for the interface of powering and data are transmitted, described control module is programmable logic controller (PLC), and described programmable logic controller (PLC) is connected with described interface.
CN201510736781.5A 2015-11-02 2015-11-02 Workpiece welding missing preventing device for motor vehicle Active CN105290658B (en)

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CN105290658B CN105290658B (en) 2017-05-10

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CN203992806U (en) * 2014-07-28 2014-12-10 山东捷众汽车零部件有限公司 A kind of projection welding error prevention device
CN204346688U (en) * 2014-12-23 2015-05-20 天津七所高科技有限公司 Welded nut pick-up unit

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100730793B1 (en) * 2006-03-20 2007-06-21 신영금속 주식회사 Nut missing existence authentication jig
CN201194221Y (en) * 2008-01-15 2009-02-11 四川柏狮光电技术有限公司 Chip dropping detection mechanism for chip mounter
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