CN105290465A - Crossed grooves located and double-screw locked crown drilling blade - Google Patents
Crossed grooves located and double-screw locked crown drilling blade Download PDFInfo
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- CN105290465A CN105290465A CN201510885071.9A CN201510885071A CN105290465A CN 105290465 A CN105290465 A CN 105290465A CN 201510885071 A CN201510885071 A CN 201510885071A CN 105290465 A CN105290465 A CN 105290465A
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- 238000005553 drilling Methods 0.000 title description 4
- 238000005520 cutting process Methods 0.000 claims abstract description 19
- 230000001681 protective effect Effects 0.000 claims abstract description 7
- 230000007704 transition Effects 0.000 claims abstract description 7
- 238000009434 installation Methods 0.000 claims description 5
- 238000000034 method Methods 0.000 abstract description 6
- 238000010586 diagram Methods 0.000 description 5
- 210000000332 tooth crown Anatomy 0.000 description 4
- 229910000851 Alloy steel Inorganic materials 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 239000012761 high-performance material Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B51/00—Tools for drilling machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B2251/00—Details of tools for drilling machines
- B23B2251/04—Angles, e.g. cutting angles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B2251/00—Details of tools for drilling machines
- B23B2251/04—Angles, e.g. cutting angles
- B23B2251/043—Helix angles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B2251/00—Details of tools for drilling machines
- B23B2251/14—Configuration of the cutting part, i.e. the main cutting edges
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B2251/00—Details of tools for drilling machines
- B23B2251/20—Number of cutting edges
- B23B2251/204—Four cutting edges
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B2251/00—Details of tools for drilling machines
- B23B2251/28—Arrangement of teeth
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Abstract
本发明涉及交叉槽定位双螺钉锁紧齿冠钻刀片,包含工作端和安装端,工作端上加工有第一刀片定位面、第二刀片定位面、第三刀片定位面、第四刀片定位面,第一刀片定位面和第二刀片定位面以刀片轴线中心对称分布,第三刀片定位面和第四刀片定位面以刀片轴线中心对称分布,形成两组交叉面;齿冠钻刀片的安装端处对称地设置两个紧固面;工作端处设有螺旋状刀片排屑槽和刀片棱边,刀片棱边与刀片排屑槽为同导程的具有宽度的一段螺旋圆柱面;工作端处设有螺旋状保护刀棱,保护刀棱是与刀片排屑槽为同导程的且前角为-15°~0°的具有宽度的一段螺旋面;工作端设有由主切削刃、过渡刃、内刃和横刃构成的切削刃。利用双面侧压锁紧方式,可承受更大的夹紧力,刀片夹持可靠。
The invention relates to a cross-groove positioning double-screw locking crown drill blade, which includes a working end and a mounting end, and the working end is processed with a first blade positioning surface, a second blade positioning surface, a third blade positioning surface, and a fourth blade positioning surface , the first blade positioning surface and the second blade positioning surface are distributed symmetrically about the center of the blade axis, the third blade positioning surface and the fourth blade positioning surface are distributed symmetrically about the center of the blade axis, forming two sets of intersecting surfaces; the mounting end of the crown drill blade Set two fastening surfaces symmetrically; the working end is provided with a spiral blade flute and blade edge, and the blade edge and the blade flute are a section of helical cylindrical surface with the same lead and a width; the working end There is a helical protective knife edge, which is a helical surface with a width of the same lead as the chip flute of the blade and a rake angle of -15°~0°; the working end is provided with a main cutting edge, transition A cutting edge consisting of a sharp edge, an inner edge and a chisel edge. The double-sided side pressure locking method can withstand greater clamping force, and the blade can be clamped reliably.
Description
技术领域technical field
本发明涉及一种交叉槽定位双螺钉锁紧齿冠钻刀片。The invention relates to a cross groove positioning double screw locking tooth crown drill blade.
背景技术Background technique
齿冠钻头是头部采用硬质合金或其他高性能材料,钻杆采用合金钢材料的一种组合式钻头。具有使用成本低、加工范围大等优势。The crown drill bit is a combined drill bit in which the head is made of cemented carbide or other high-performance materials, and the drill rod is made of alloy steel. It has the advantages of low cost of use and large processing range.
目前,齿冠钻头的头部和钻杆有多种组合方式。例如有“柱销定位、螺钉贯穿锁紧”、“交叉V形面定位、后拉螺钉锁紧”、“开放式柱销定位、非螺钉旋转卡紧”等诸多形式。这些定位及锁紧方式各有特点,或结构复杂,生产成本较高,或可靠性差,使用范围受限。At present, there are many combinations of the head and the drill pipe of the crown drill bit. For example, there are many forms such as "column pin positioning, screw through locking", "cross V-shaped surface positioning, rear pull screw locking", "open pin positioning, non-screw rotation clamping" and many other forms. These positioning and locking methods have their own characteristics, or have complex structures, high production costs, poor reliability, and limited application ranges.
发明内容Contents of the invention
本发明的目的是克服现有技术存在的不足,提供一种交叉槽定位双螺钉锁紧齿冠钻刀片。The purpose of the present invention is to overcome the deficiencies of the prior art, and to provide a cross-groove positioning double-screw locking crown drill blade.
本发明的目的通过以下技术方案来实现:The purpose of the present invention is achieved through the following technical solutions:
交叉槽定位双螺钉锁紧齿冠钻刀片,特点是:所述齿冠钻刀片包含以同一刀片轴线为中心相衔接的工作端和安装端,齿冠钻刀片的工作端上加工有第一刀片定位面、第二刀片定位面、第三刀片定位面、第四刀片定位面,第一刀片定位面和第二刀片定位面以刀片轴线中心对称分布,第三刀片定位面和第四刀片定位面以刀片轴线中心对称分布,形成两组交叉面;齿冠钻刀片的安装端处对称地设置两个紧固面;紧固面与刀片轴线形成夹角;Cross-groove positioning double screws lock the crown drill blade, which is characterized in that: the crown drill blade includes a working end and a mounting end connected with the same blade axis as the center, and the first blade is processed on the working end of the crown drill blade The positioning surface, the second blade positioning surface, the third blade positioning surface, and the fourth blade positioning surface, the first blade positioning surface and the second blade positioning surface are distributed symmetrically with the center of the blade axis, the third blade positioning surface and the fourth blade positioning surface The center of the blade axis is symmetrically distributed to form two sets of intersection surfaces; two fastening surfaces are symmetrically arranged at the installation end of the crown drill blade; the fastening surface forms an included angle with the blade axis;
所述齿冠钻刀片的工作端处设有螺旋状刀片排屑槽和刀片棱边,刀片棱边与刀片排屑槽为同导程的具有宽度的一段螺旋圆柱面;The working end of the crown drill blade is provided with a helical blade chip removal groove and a blade edge, and the blade edge and the blade chip removal groove are a section of helical cylindrical surface with the same lead and a width;
所述齿冠钻刀片的工作端处设有螺旋状保护刀棱,保护刀棱是与刀片排屑槽为同导程的且前角为-15°~0°的具有宽度的一段螺旋面;The working end of the crown drill blade is provided with a helical protective knife edge, which is a section of helical surface with a width having the same lead as the chip removal groove of the blade and a rake angle of -15°~0°;
所述齿冠钻刀片的工作端设有由主切削刃、过渡刃、内刃和横刃构成的切削刃,刀片排屑槽与后刀面的交线形成主切削刃,两后刀面的交线形成横刃,主切削刃与横刃之间磨有过渡刃和内刃。The working end of the crown drill insert is provided with a cutting edge consisting of a main cutting edge, a transition edge, an inner edge and a chisel edge, the intersection line of the chip flute and the flank of the insert forms the main cutting edge, and the The intersection line forms a chisel edge, and a transition edge and an inner edge are ground between the main cutting edge and the chisel edge.
进一步地,上述的交叉槽定位双螺钉锁紧齿冠钻刀片,其中,所述齿冠钻刀片的第一刀片定位面与第二刀片定位面,或第三刀片定位面与第四刀片定位面的夹角为15°~35°。Further, the above-mentioned intersecting groove positioning double screws lock the crown drill blade, wherein the first blade positioning surface and the second blade positioning surface, or the third blade positioning surface and the fourth blade positioning surface of the crown drilling blade The included angle is 15°~35°.
更进一步地,上述的交叉槽定位双螺钉锁紧齿冠钻刀片,其中,所述齿冠钻刀片的紧固面在圆周方向上与第三刀片定位面或第四刀片定位面平行。Furthermore, the above-mentioned intersecting groove positioning double screw locks the crown drill blade, wherein the fastening surface of the crown drill blade is parallel to the third blade positioning surface or the fourth blade positioning surface in the circumferential direction.
再进一步地,上述的交叉槽定位双螺钉锁紧齿冠钻刀片,其中,所述齿冠钻刀片的紧固面与刀片轴线形成的夹角为2.5°~10°,呈中间低末端高的形式。Still further, the above-mentioned intersecting groove positioning double screw locks the crown drill blade, wherein, the angle formed between the fastening surface of the crown drill blade and the blade axis is 2.5°-10°, which is low in the middle and high in the end. form.
再进一步地,上述的交叉槽定位双螺钉锁紧齿冠钻刀片,其中,所述齿冠钻刀片的主切削之间形成的夹角为顶角,顶角为180°~90°。Still further, the above-mentioned intersecting groove positioning double screw locks the crown drill blade, wherein the included angle formed between the main cuttings of the crown drill blade is an apex angle, and the apex angle is 180°-90°.
再进一步地,上述的交叉槽定位双螺钉锁紧齿冠钻刀片,其中,所述齿冠钻刀片的刀片排屑槽和刀片棱边的螺旋角为0°~30°。Still further, the above-mentioned intersecting groove positioning double screw locks the crown drill blade, wherein, the helix angle of the chip flute and the blade edge of the crown drill blade is 0°-30°.
本发明技术方案突出的实质性特点和显著的进步主要体现在:The outstanding substantive features and remarkable progress of the technical solution of the present invention are mainly reflected in:
利用双面侧压锁紧方式,齿冠钻刀片的紧固面与钻体交叉槽之一的夹角为60°~120°,当该夹角为90°时,可承受更大的夹紧力,齿冠钻刀片夹持更为可靠。齿冠钻刀片的切削刃可以根据实际加工条件生产为多种型式,应用范围广。具有结构简洁、夹紧可靠、成本低廉的特点。Using the double-sided side pressure locking method, the angle between the fastening surface of the crown drill blade and one of the intersecting grooves of the drill body is 60°-120°, and when the angle is 90°, it can withstand greater clamping force, the crown drill insert clamping is more reliable. The cutting edge of the crown drill insert can be produced in various types according to the actual processing conditions, and has a wide range of applications. It has the characteristics of simple structure, reliable clamping and low cost.
附图说明Description of drawings
图1:齿冠钻刀片的轴线垂直放置的示意图;Figure 1: Schematic diagram of the vertical placement of the axis of the crown drill blade;
图2:齿冠钻刀片的主视示意图;Figure 2: Front view schematic diagram of crown drill blade;
图3:齿冠钻刀片的侧视示意图;Figure 3: A schematic side view of the crown drill insert;
图4:齿冠钻刀片的俯视示意图;Figure 4: A schematic top view of the crown drill blade;
图5:图1的E-E剖视示意图;Figure 5: E-E sectional schematic diagram of Figure 1;
图6:齿冠钻刀片的紧固面的示意图;Figure 6: Schematic diagram of the fastening surface of the crown drill insert;
图7:图6的F-F剖视示意图。Fig. 7: F-F sectional schematic diagram of Fig. 6 .
具体实施方式detailed description
下面结合附图对本发明技术方案作进一步说明:Below in conjunction with accompanying drawing, technical solution of the present invention will be further described:
如图1~7,交叉槽定位双螺钉锁紧齿冠钻刀片,齿冠钻刀片包含以同一刀片轴线30为中心相衔接的工作端31和安装端32,齿冠钻刀片的工作端31上加工有第一刀片定位面37、第二刀片定位面38、第三刀片定位面39、第四刀片定位面40,第一刀片定位面37和第二刀片定位面38以刀片轴线30中心对称分布,第三刀片定位面39和第四刀片定位面40以刀片轴线30中心对称分布,形成两组用于与钻体刀片槽配合的交叉面,安装时,与钻体刀片槽配合,起到定位作用,可保证齿冠钻刀片与钻体同轴。As shown in Figures 1 to 7, the cross-groove positioning double screws lock the crown drill blade. The crown drill blade includes a working end 31 and a mounting end 32 connected to the same blade axis 30. The working end 31 of the crown drill blade is The first blade positioning surface 37, the second blade positioning surface 38, the third blade positioning surface 39, and the fourth blade positioning surface 40 are processed, and the first blade positioning surface 37 and the second blade positioning surface 38 are symmetrically distributed around the center of the blade axis 30 , the third blade positioning surface 39 and the fourth blade positioning surface 40 are distributed symmetrically with the center of the blade axis 30, forming two sets of intersection surfaces for matching with the drill body blade groove. When installing, they cooperate with the drill body blade groove to play a positioning role The function can ensure that the crown drill blade is coaxial with the drill body.
齿冠钻刀片的工作端31设有由主切削刃34、过渡刃35、内刃36和横刃33构成的切削刃,齿冠钻刀片排屑槽41与后刀面的交线形成主切削刃34,两后刀面的交线形成横刃33,主切削刃与横刃之间磨有过渡刃35和内刃36;主切削34之间形成的夹角为顶角46,顶角46可制成180°、150°、140°、130°、120°、110°、100°、90°或其它角度。The working end 31 of the crown drill insert is provided with a cutting edge composed of a main cutting edge 34, a transition edge 35, an inner edge 36 and a chisel edge 33, and the intersection line of the crown drill insert chip flute 41 and the flank surface forms the main cutting edge. Edge 34, the intersection line of the two flanks forms a chisel edge 33, and a transition edge 35 and an inner edge 36 are ground between the main cutting edge and the chisel edge; the angle formed between the main cutting 34 is the apex angle 46, and the apex angle is 46 It can be made into 180°, 150°, 140°, 130°, 120°, 110°, 100°, 90° or other angles.
齿冠钻刀片的工作端31处设有螺旋状齿冠钻刀片排屑槽41和刀片棱边42,刀片棱边42与齿冠钻刀片排屑槽41为同导程的具有一定宽度的一段螺旋圆柱面。主要用来确定齿冠钻刀片的直径,并在钻削过程中起到支撑作用。刀片棱边宽度可制成0.5mm~3mm。齿冠钻刀片排屑槽41和刀片棱边42的螺旋角47为0°~30°。The working end 31 of the crown drill blade is provided with a helical crown drill blade chip removal groove 41 and a blade edge 42, and the blade edge 42 and the tooth crown drill blade chip removal groove 41 are a section with the same lead and a certain width. Spiral cylinder. It is mainly used to determine the diameter of the crown drill insert and play a supporting role in the drilling process. The blade edge width can be made from 0.5mm to 3mm. The helix angle 47 of the flute 41 and the edge 42 of the tooth crown drill blade is 0°-30°.
齿冠钻刀片排屑槽41与棱边42相交处,通常处理为具有一定宽度的前角为-15°~0°的一段螺旋面,称为保护刀棱43,可在钻削时起到保护棱边的作用。其中保护刀棱宽44制成1mm~3mm,保护刀棱前角45制成-15°~0°。进一步地,保护刀棱43可以做圆钝处理,增强其抗磨损能力。The intersection of the chip flute 41 and the edge 42 of the tooth crown drill blade is usually treated as a section of helical surface with a rake angle of -15° to 0° with a certain width, which is called the protective edge 43, which can play a role in drilling. The role of edge protection. Wherein the protective knife edge width 44 is made into 1mm~3mm, and the protective knife edge rake angle 45 is made into -15°~0°. Further, the protective knife edge 43 can be rounded and blunt to enhance its wear resistance.
第一刀片定位面37和第二刀片定位面38或第三刀片定位面39和第四刀片定位面40所形成的交叉面的夹角53为15°~35°。The included angle 53 of the intersection plane formed by the first blade positioning surface 37 and the second blade positioning surface 38 or the third blade positioning surface 39 and the fourth blade positioning surface 40 is 15°˜35°.
齿冠钻刀片的安装端32处对称地设置两紧固面51,在安装时,用于承受紧固螺钉的夹紧力。The installation end 32 of the crown drill blade is symmetrically provided with two fastening surfaces 51, which are used to bear the clamping force of the fastening screw during installation.
紧固面51与刀片轴线30形成夹角48,夹角48为2.5°~10°,呈中间低末端高的形式。当紧固螺钉夹紧时,形成了Fy的夹紧力。按照力学原理,Fy会形成Fx和Fh两个分力。而Fh分力可以使得齿冠钻刀片沿轴线方向贴紧钻体,保证了夹紧可靠性。紧固面51在F-F截面上的截线52在圆周方向上与第三刀片定位面39或第四刀片定位面40平行。The fastening surface 51 forms an included angle 48 with the blade axis 30, and the included angle 48 is 2.5°-10°, which is in the form of a low center and a high end. When the fastening screw is clamped, a clamping force of Fy is formed. According to the principle of mechanics, Fy will form two component forces of Fx and Fh. The Fh component force can make the crown drill blade stick to the drill body along the axis direction, ensuring the clamping reliability. The section line 52 of the fastening surface 51 on the F-F section is parallel to the third blade positioning surface 39 or the fourth blade positioning surface 40 in the circumferential direction.
组装时,齿冠钻刀片的安装端32置于钻体刀片紧固孔中,齿冠钻刀片工作端31的两组交叉面与钻体刀片槽定位配合,紧固螺钉旋入钻体螺钉孔中与紧固面51相抵接,使齿冠钻刀片紧固于钻杆上。When assembling, the installation end 32 of the crown drill blade is placed in the fastening hole of the drill body blade, the two sets of intersection surfaces of the working end 31 of the crown drill blade are positioned and matched with the drill body blade groove, and the fastening screw is screwed into the drill body screw hole The center is in contact with the fastening surface 51, so that the crown drill blade is fastened on the drill rod.
利用双面侧压锁紧方式,齿冠钻刀片的紧固面与交叉槽之一的夹角为60°~120°,当该夹角为90°时,可承受更大的夹紧力,齿冠钻刀片夹持更为可靠。齿冠钻刀片的切削刃可以根据实际加工条件生产为多种型式,应用范围广。具有结构简洁、夹紧可靠、成本低廉的特点。Using the double-sided side pressure locking method, the angle between the fastening surface of the crown drill blade and one of the intersecting grooves is 60°~120°. When the angle is 90°, it can withstand greater clamping force. Crown drill insert clamping is more reliable. The cutting edge of the crown drill insert can be produced in various types according to the actual processing conditions, and has a wide range of applications. It has the characteristics of simple structure, reliable clamping and low cost.
需要理解到的是:以上所述仅是本发明的优选实施方式,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以作出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。It should be understood that: the above is only a preferred embodiment of the present invention, for those of ordinary skill in the art, without departing from the principle of the present invention, some improvements and modifications can also be made, these improvements and Retouching should also be regarded as the protection scope of the present invention.
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CN109862981A (en) * | 2016-10-26 | 2019-06-07 | 京瓷株式会社 | Cutting tool and method for manufacturing cut product |
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CN109862981B (en) * | 2016-10-26 | 2020-06-12 | 京瓷株式会社 | Cutting tool and manufacturing method of machined product |
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Address after: Suzhou City, Jiangsu province 215021 Industrial Park Kuatang subarea Baoda Road No. 8 Applicant after: Suzhou Ahno Precision Cutting Technology Co., Ltd. Address before: Suzhou City, Jiangsu province 215021 Industrial Park Kuatang subarea Baoda Road No. 8 Applicant before: Suzhou Ahno Cutting Tool Technology Co., Ltd. |
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