CN105290157A - Coiled material straightening-bending-flattening machine system with adoption of video monitoring management - Google Patents
Coiled material straightening-bending-flattening machine system with adoption of video monitoring management Download PDFInfo
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- CN105290157A CN105290157A CN201510718168.0A CN201510718168A CN105290157A CN 105290157 A CN105290157 A CN 105290157A CN 201510718168 A CN201510718168 A CN 201510718168A CN 105290157 A CN105290157 A CN 105290157A
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Abstract
The invention discloses a coiled material straightening-bending-flattening machine system with adoption of video monitoring management. The system comprises a coiled material straightening-bending-flattening machine used for conducting production of cold-rolled strip steel and an intelligent control system. The coiled material straightening-bending-flattening machine is connected with the intelligent control system. An uncoiler, a coil loading trolley, a turning roller device, a welding machine, an inlet tension device, a bending machine, a flattener, an outlet tension roller device, an oiling machine, a coiling machine and a coil unloading trolley are arranged in the coiled material straightening-bending-flattening machine. The intelligent control system is connected with the uncoiler, the coil loading trolley, the turning roller device, the welding machine, the inlet tension device, the bending machine, the flattener, the outlet tension roller device, the oiling machine, the coiling machine and the coil unloading trolley. The work states of all mechanical structures on the coiled material straightening-bending-flattening machine are collected in real time in the straightening, bending and flattening processing process of the cold-rolled strip steel through the intelligent control system, and the real-time image information of the cold-rolled strip steel processed on the coiled material straightening-bending-flattening machine is shot.
Description
Technical field
The present invention relates to coiled material, technical field of steel strip production, specifically, is a kind ofly adopt the stretching bending straightening machine system of the coiled material of video surveillance management.
Background technology
Carrying out coiled material, particularly during cold rolled strip steel production, need utilize the stretching bending straightening machine of coiled material by larger tension force stretching and pony roll footpath to the flecition of band steel and and compared with the straightening function in big roller footpath to obtain the higher glacing flatness of cold-strip steel, to meet user's requirement.But prior art is when adopting the stretching bending straightening machine of coiled material to carry out glacing flatness process, according to workman's experience, control operation is carried out to the stretching bending straightening machine of coiled material often, but existence manually has high input by this kind of mode, but not necessarily ensure the drawback of product quality, often occur that the glacing flatness of part cold-strip steel does not meet the situation generation of quality requirement.
Summary of the invention
The object of the present invention is to provide and a kind ofly adopt the stretching bending straightening machine system of the coiled material of video surveillance management, stretching at cold-strip steel by intelligence control system, bending, the duty of each frame for movement on the stretching bending straightening machine of Real-time Collection coiled material in straightening processing process, and shooting runs the real-time image information of cold-strip steel thereon, so that for intellectuality adjustment coiled material stretching bending straightening machine each several part duty provides data foundation, thus intelligentizedly can carry out cold-rolling strip steel flatness process, avoid occurring that because of the stretching bending straightening machine of Artificial Control coiled material the product produced exists the situation generation of quality flaw.
The present invention is achieved through the following technical solutions: a kind ofly adopt the stretching bending straightening machine system of the coiled material of video surveillance management, comprise the stretching bending straightening machine of coiled material for carrying out cold rolled strip steel production and intelligence control system, the stretching bending straightening machine of described coiled material connects intelligence control system, uncoiler is provided with in the stretching bending straightening machine of described coiled material, upper volume dolly, slewing rollers device, welding machine, entrance tensioner, bending machine, straightener, outlet tension roll device, oiler, coiling machine and coil stripping car, described uncoiler rolls up dolly on connecting, described upper volume dolly connects slewing rollers device, described slewing rollers device connects welding machine, described welding machine connects entrance tensioner, described entrance tension roll device connects bending machine, described bending machine connects straightener, described straightener connection outlet tension roll device, described outlet tension roll device connects oiler, described oiler connects coiling machine, described coiling machine connects coil stripping car, described intelligence control system respectively same uncoiler, upper volume dolly, slewing rollers device, welding machine, entrance tensioner, bending machine, straightener, outlet tension roll device, oiler, coiling machine and coil stripping car connects.
Further for realize the present invention better, core control is carried out by dsp processor, to the duty of the stretching bending straightening machine of coiled material, operating cold-strip steel carries out video surveillance, and can man-machine interaction whole system is controlled, be arranged to following structure especially: in described intelligence control system, be provided with data acquisition unit, dsp processor, memory circuit, power supply circuits and human-computer interaction interface, described data acquisition unit connects uncoiler respectively, upper volume dolly, slewing rollers device, welding machine, entrance tensioner, bending machine, straightener, outlet tension roll device, oiler, coiling machine and coil stripping car, described memory circuit connects dsp processor, described dsp processor connects human-computer interaction interface, described power supply circuits connect dsp processor.
Further for realize the present invention better, the work state information of the stretching bending straightening machine of collection coiled material that can be real-time and the glacing flatness information of cold-strip steel, special employing is following arranges structure: be provided with image acquisition circuit in described data acquisition unit, image decoding circuit, Image Enhancement Circuit and Image Denoising by Use circuit, described dsp processor connection layout is as de-noising circuit, described Image Denoising by Use circuit connection diagram image intensifying circuit, described Image Enhancement Circuit connects image decoding circuit, described image decoding circuit connects image acquisition circuit, described image acquisition circuit connects uncoiler respectively, upper volume dolly, slewing rollers device, welding machine, entrance tensioner, bending machine, straightener, outlet tension roll device, oiler, coiling machine and coil stripping car.
Further for realize the present invention better, can being gathered by the running status image information of image acquisition circuit to operating cold-strip steel and the stretching bending straightening machine of coiled material of automation, be provided with following structure especially: described dsp processor also connects image acquisition circuit.
Further for realize the present invention better, multi-memory is adopted to carry out data storage and interaction process, effectively can improve the performance of whole production system, the precision of augmented video monitor data process and efficiency, be arranged to following structure especially: be provided with random access memory and SD card in described memory circuit, described SD card and random access memory are all connected on dsp processor.
Further for realize the present invention better, the following set-up mode of special employing: described random access memory adopts dynamic RAM or/and SRAM.
Further for realize the present invention better, a suitable clock signal can be provided to dsp processor, improve the handling property of dsp processor, be provided with following structure especially: also comprise clock circuit, described clock circuit connection dsp processor.
Further for realize the present invention better, whole system can be controlled person easy to use, be arranged to following structure especially: described human-computer interaction interface adopts touch-screen type human-computer interaction interface.
The present invention compared with prior art, has the following advantages and beneficial effect:
The present invention is stretching, bending at cold-strip steel by intelligence control system, the duty of each frame for movement on the stretching bending straightening machine of Real-time Collection coiled material in straightening processing process, and shooting runs the real-time image information of cold-strip steel thereon, so that for intellectuality adjustment coiled material stretching bending straightening machine each several part duty provides data foundation, thus intelligentizedly can carry out cold-rolling strip steel flatness process, avoid occurring that because of the stretching bending straightening machine of Artificial Control coiled material the product produced exists the situation generation of quality flaw.
The present invention adopts the course of work of video surveillance technology to the stretching bending straightening machine of coiled material to monitor, the cold-rolling strip steel flatness run on the stretching bending straightening machine of coiled material is detected simultaneously, to determine whether the glacing flatness of this cold-strip steel meets quality requirement, and the image information of monitoring is uploaded in dsp processor, contrast in conjunction with glacing flatness information preset in dsp processor, thus determine whether this cold-strip steel meets the demand of glacing flatness.
The present invention adopts multi-memory to carry out data storage and interaction process, effectively can improve the performance of whole production system, the precision of augmented video monitor data process and efficiency.
The present invention adopts touch-screen type human-computer interaction interface, can make convenient the controlling whole system of user.
Accompanying drawing explanation
Fig. 1 is structure chart of the present invention.
Detailed description of the invention
Below in conjunction with embodiment, the present invention is described in further detail, but embodiments of the present invention are not limited thereto.
Embodiment 1:
A kind ofly adopt the stretching bending straightening machine system of the coiled material of video surveillance management, stretching at cold-strip steel by intelligence control system, bending, the duty of each frame for movement on the stretching bending straightening machine of Real-time Collection coiled material in straightening processing process, and shooting runs the real-time image information of cold-strip steel thereon, so that for intellectuality adjustment coiled material stretching bending straightening machine each several part duty provides data foundation, thus intelligentizedly can carry out cold-rolling strip steel flatness process, avoid occurring that because of the stretching bending straightening machine of Artificial Control coiled material the product produced exists the situation generation of quality flaw, as shown in Figure 1, be arranged to following structure especially: comprise the stretching bending straightening machine of coiled material for carrying out cold rolled strip steel production and intelligence control system, the stretching bending straightening machine of described coiled material connects intelligence control system, uncoiler is provided with in the stretching bending straightening machine of described coiled material, upper volume dolly, slewing rollers device, welding machine, entrance tensioner, bending machine, straightener, outlet tension roll device, oiler, coiling machine and coil stripping car, described uncoiler rolls up dolly on connecting, described upper volume dolly connects slewing rollers device, described slewing rollers device connects welding machine, described welding machine connects entrance tensioner, described entrance tension roll device connects bending machine, described bending machine connects straightener, described straightener connection outlet tension roll device, described outlet tension roll device connects oiler, described oiler connects coiling machine, described coiling machine connects coil stripping car, described intelligence control system respectively same uncoiler, upper volume dolly, slewing rollers device, welding machine, entrance tensioner, bending machine, straightener, outlet tension roll device, oiler, coiling machine and coil stripping car connects.
When design uses, the cold-strip steel that pending glacing flatness corrects passes through uncoiler, upper volume dolly, slewing rollers device, welding machine, entrance tensioner, bending machine, straightener, outlet tension roll device, oiler, coiling machine and coil stripping car carry out stretching, bending, straightening processing, the stretching bending straightening machine of coiled material is utilized to carry out glacing flatness process to cold-strip steel, by larger tension force stretching and pony roll footpath to the flecition of cold-strip steel and compared with the straightening function in big roller footpath to obtain the higher glacing flatness of cold-strip steel, to meet user's requirement, in coiled material stretching bending straightening machine running and cold-strip steel by the operation of straight process time, real-time it is monitored of intelligence control system, form data foundation, to determine whether met quality requirement by the cold-strip steel after straight.
Embodiment 2:
The present embodiment is at the enterprising one-step optimization in the basis of above-described embodiment, further for realize the present invention better, core control is carried out by dsp processor, to the stretching bending straightening machine duty of coiled material, operating cold-strip steel carries out video surveillance, and can man-machine interaction production system is controlled, as shown in Figure 1, be arranged to following structure especially: in described intelligence control system, be provided with data acquisition unit, dsp processor, memory circuit, power supply circuits and human-computer interaction interface, described data acquisition unit connects uncoiler respectively, upper volume dolly, slewing rollers device, welding machine, entrance tensioner, bending machine, straightener, outlet tension roll device, oiler, coiling machine and coil stripping car, described memory circuit connects dsp processor, described dsp processor connects human-computer interaction interface, described power supply circuits connect dsp processor.
Described data acquisition unit real-time to the stretching bending straightening machine of operating coiled material and stretching, bending, aligning in cold-strip steel carry out video surveillance, and by the video information transmission of monitoring shooting in dsp processor, dsp processor carries out core processing to monitored video information, and with its in preset standard picture and data message contrast, to provide data basis for intellectuality regulates the stretching bending straightening machine of coiled material to run; Described memory circuit is that intelligence control system passes through data storage function; Described power supply circuits provide suitable operating voltage for dsp processor; Described human-computer interaction interface provides operating platform alternately for human and computer.
Embodiment 3:
The present embodiment is at the enterprising one-step optimization in the basis of above-described embodiment, further for realize the present invention better, the flatness information of the stretching bending straightening machine work state information of collection coiled material that can be real-time and cold-strip steel, as shown in Figure 1, special employing is following arranges structure: be provided with image acquisition circuit in described data acquisition unit, image decoding circuit, Image Enhancement Circuit and Image Denoising by Use circuit, described dsp processor connection layout is as de-noising circuit, described Image Denoising by Use circuit connection diagram image intensifying circuit, described Image Enhancement Circuit connects image decoding circuit, described image decoding circuit connects image acquisition circuit, described image acquisition circuit connects uncoiler respectively, upper volume dolly, slewing rollers device, welding machine, entrance tensioner, bending machine, straightener, outlet tension roll device, oiler, coiling machine and coil stripping car.
Described image acquisition circuit is provided with high definition camera, according to adopting bat requirement, image acquisition circuit utilizes infrared camera to be opposite to the running status image of the stretching bending straightening machine of coiled material in image acquisition circuit region, stretching, completely, cold-strip steel image in straightening processing is taken its image parameter information as required and (is adopted and clap position, adopt information such as clapping angle), to coiled material stretching bending straightening machine running status image, stretching, completely, cold-strip steel image information in straightening processing (also or pictorial information) carries out adopting bat, adopt the data message after bat to be undertaken decoding by image decoding circuit and then utilize Image Enhancement Circuit decoded picture signal further to be strengthened, fuzzy picture is showed or image becomes clear when making its inherence adopt bat, then be delivered in Image Denoising by Use circuit, contained noise signal is removed by Image Denoising by Use circuit, then be transferred in dsp processor, in conjunction with memory circuit, the picture of actual photographed or image and preset normal pictures or standard picture are contrasted in dsp processor, certified products are when both are identical, be then defect ware when both are different, need from new stretching, bending, straightening processing.
Embodiment 4:
The present embodiment is at the enterprising one-step optimization in the basis of above-described embodiment, further for realize the present invention better, can being gathered by the running status image information of image acquisition circuit to operating cold-strip steel and the stretching bending straightening machine of coiled material of automation, be provided with following structure especially: described dsp processor also connects image acquisition circuit.
Described image acquisition circuit is also directly connected with dsp processor, can control by dsp processor the collection that image acquisition circuit carries out corresponding picture or image data information automatically, thus to reach when unattended or on-the-spot nobody time still can the object of carrying out IMAQ of automation.
Embodiment 5:
The present embodiment is the enterprising one-step optimization in basis in embodiment 2 or 3 or 4, further for realize the present invention better, multi-memory is adopted to carry out data storage and interaction process, effectively can improve the performance of whole production system, the precision of augmented video monitor data process and efficiency, as shown in Figure 1, be arranged to following structure especially: be provided with random access memory and SD card in described memory circuit, described SD card and random access memory are all connected on dsp processor.
Embodiment 6:
The present embodiment is at the enterprising one-step optimization in the basis of above-described embodiment, further for realize the present invention better, and the following set-up mode of special employing: described random access memory adopts dynamic RAM or/and SRAM.
The feature of static memory (SRAM) is that operating rate is fast, as long as power supply is not removed, the information of write SRAM would not disappear, do not need refresh circuit, not destroying when reading the information originally deposited simultaneously, can repeatedly read once write, but integrated level is lower, power consumption is comparatively large, makes cache memory (Cache) in the present invention and uses.DRAM is dynamic RAM (DynamicRandomAccessMemory), it utilizes the grid of FET to the distribution capacity between its substrate to the information of preserving, with the number of stored charge, namely the height of capacitance terminal voltage represents " 1 " and " 0 ", uses in the present invention as main storage.
Embodiment 7:
The present embodiment is at the enterprising one-step optimization in the basis of embodiment 2-6 any embodiment, further for realize the present invention better, a suitable clock signal can be provided to dsp processor, improve the handling property of dsp processor, as shown in Figure 1, be provided with following structure especially: also comprise clock circuit, described clock circuit connects dsp processor.
Embodiment 8:
The present embodiment is at the enterprising one-step optimization in the basis of embodiment 2-7 any embodiment, further for realize the present invention better, described production system can be controlled person easy to use, be arranged to following structure especially: described human-computer interaction interface adopts touch-screen type human-computer interaction interface, and staff can carry out the operation such as optimum configurations or control by touch-screen type human-computer interaction interface to whole system.The above is only preferred embodiment of the present invention, and not do any pro forma restriction to the present invention, every any simple modification, equivalent variations done above embodiment according to technical spirit of the present invention, all falls within protection scope of the present invention.
Claims (9)
1. one kind adopts the stretching bending straightening machine system of the coiled material of video surveillance management, it is characterized in that: comprise the stretching bending straightening machine of coiled material for carrying out cold rolled strip steel production and intelligence control system, the stretching bending straightening machine of described coiled material connects intelligence control system, uncoiler is provided with in the stretching bending straightening machine of described coiled material, upper volume dolly, slewing rollers device, welding machine, entrance tensioner, bending machine, straightener, outlet tension roll device, oiler, coiling machine and coil stripping car, described uncoiler rolls up dolly on connecting, described upper volume dolly connects slewing rollers device, described slewing rollers device connects welding machine, described welding machine connects entrance tensioner, described entrance tension roll device connects bending machine, described bending machine connects straightener, described straightener connection outlet tension roll device, described outlet tension roll device connects oiler, described oiler connects coiling machine, described coiling machine connects coil stripping car, described intelligence control system respectively same uncoiler, upper volume dolly, slewing rollers device, welding machine, entrance tensioner, bending machine, straightener, outlet tension roll device, oiler, coiling machine and coil stripping car connects.
2. according to claim 1ly a kind ofly adopt the stretching bending straightening machine system of the coiled material of video surveillance management, it is characterized in that: in described intelligence control system, be provided with data acquisition unit, dsp processor, memory circuit, power supply circuits and human-computer interaction interface, described data acquisition unit connects uncoiler respectively, upper volume dolly, slewing rollers device, welding machine, entrance tensioner, bending machine, straightener, outlet tension roll device, oiler, coiling machine and coil stripping car, described memory circuit connects dsp processor, described dsp processor connects human-computer interaction interface, described power supply circuits connect dsp processor.
3. according to claim 2ly a kind ofly adopt the stretching bending straightening machine system of the coiled material of video surveillance management, it is characterized in that: in described data acquisition unit, be provided with image acquisition circuit, image decoding circuit, Image Enhancement Circuit and Image Denoising by Use circuit, described dsp processor connection layout is as de-noising circuit, described Image Denoising by Use circuit connection diagram image intensifying circuit, described Image Enhancement Circuit connects image decoding circuit, described image decoding circuit connects image acquisition circuit, described image acquisition circuit connects uncoiler respectively, upper volume dolly, slewing rollers device, welding machine, entrance tensioner, bending machine, straightener, outlet tension roll device, oiler, coiling machine and coil stripping car.
4. according to claim 3ly a kind ofly adopt the stretching bending straightening machine system of the coiled material of video surveillance management, it is characterized in that: described dsp processor also connects image acquisition circuit.
5. according to claim 4ly a kind ofly adopt the stretching bending straightening machine system of the coiled material of video surveillance management, it is characterized in that: be provided with random access memory and SD card in described memory circuit, described SD card and random access memory are all connected on dsp processor.
6. according to claim 5ly a kind ofly adopt the stretching bending straightening machine system of the coiled material of video surveillance management, it is characterized in that: described random access memory adopts dynamic RAM or/and SRAM.
7. a kind of according to any one of claim 2-6 adopts the stretching bending straightening machine system of the coiled material of video surveillance management, it is characterized in that: also comprise clock circuit, and described clock circuit connects dsp processor.
8. according to claim 7ly a kind ofly adopt the stretching bending straightening machine system of the coiled material of video surveillance management, it is characterized in that: described human-computer interaction interface adopts touch-screen type human-computer interaction interface.
9. a kind of according to any one of claim 2-6 adopts the stretching bending straightening machine system of the coiled material of video surveillance management, it is characterized in that: described human-computer interaction interface adopts touch-screen type human-computer interaction interface.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510718168.0A CN105290157A (en) | 2015-10-29 | 2015-10-29 | Coiled material straightening-bending-flattening machine system with adoption of video monitoring management |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510718168.0A CN105290157A (en) | 2015-10-29 | 2015-10-29 | Coiled material straightening-bending-flattening machine system with adoption of video monitoring management |
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| CN105290157A true CN105290157A (en) | 2016-02-03 |
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| CN201510718168.0A Pending CN105290157A (en) | 2015-10-29 | 2015-10-29 | Coiled material straightening-bending-flattening machine system with adoption of video monitoring management |
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| CN (1) | CN105290157A (en) |
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Application publication date: 20160203 |
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