CN105289405A - Batching system and control method thereof - Google Patents
Batching system and control method thereof Download PDFInfo
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- CN105289405A CN105289405A CN201510864422.8A CN201510864422A CN105289405A CN 105289405 A CN105289405 A CN 105289405A CN 201510864422 A CN201510864422 A CN 201510864422A CN 105289405 A CN105289405 A CN 105289405A
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Abstract
The invention provides a batching system, comprising a stirrer, a main ingredient weighing device, a main ingredient delivery device, an auxiliary material weighing device, an auxiliary material delivery device, a solvent weighing device, a solvent delivery device, a powder controller, and a solvent controller, wherein the main ingredient weighing device is communicated with the stirrer; the main ingredient delivery device is communicated with the main ingredient weighing device and the stirrer; the auxiliary material delivery device is communicated with the auxiliary material weighing device and the stirrer; the solvent delivery device is communicated with the solvent weighing device and the stirrer; the powder controller is connected with the main ingredient weighing device and the auxiliary material weighing device in a communicating manner; the solvent controller is connected with the solvent weighing device and the powder controller in a communication manner. The batching system provided by the invention is capable of automatically completing the rectification batching operation and remarkably improving the batching efficiency and batching accuracy. The problems that feed amount of main ingredients is large and multiple operators assist to operate are solved; the problem of manual weighing of the main ingredients and auxiliary materials is solved; the problem of solvent semi-automatic loading is solved; the problems that raw materials are polluted in a blending process and 5S of a workshop environment are solved. The invention also provides the control method of the batching system.
Description
Technical field
The present invention relates to slurry preparation equipment technical field, particularly relate to a kind of feed proportioning system, the invention still further relates to a kind of control method of above-mentioned feed proportioning system.
Background technology
In the production process of lithium battery pole slice, the slurry as raw materials for production needs to be stirred by mixer to form, and before stirring, needs manually various batching (comprise powder and solvent, powder comprises again major ingredient and multiple auxiliary materials) to be rendered in mixer.
In the prior art, the input of batching all needs artificial Attended Operation, such as when throwing in large bag major ingredient, first needing manually to adopt electronic scale to weigh major ingredient, then relying on lift to throw in, the major ingredient of parcel needs repeatedly to weigh, repeatedly throw in artificially, then artificially calculate auxiliary material amount by Hand held PC, more repeatedly weigh dissimilar auxiliary material successively artificially and render to mixer, after powder feed completes, reinforced to solvent is also analogue.As can be seen here, there is many defects in aforesaid operations mode: automaticity is low, throw in that efficiency is low, systematic entirety is strong not, the accuracy that feeds intake is poor, degree of intelligence and ability of reviewing low.
Summary of the invention
The invention provides a kind of feed proportioning system, its full-automation that can realize whole dispensing operation completes, thus improves batching efficiency and proportioning accuracy.
To achieve these goals, the invention provides following technical scheme:
A kind of feed proportioning system, it comprises:
Mixer;
Major ingredient weighing device, is arranged on the upstream of mixer;
Major ingredient conveying device, is arranged between mixer and major ingredient weighing device, for being transported in mixer by the major ingredient in major ingredient weighing device;
Auxiliary material weighing device, is arranged on the upstream of mixer;
Auxiliary material conveying device, is arranged between mixer and auxiliary material weighing device, for being transported in mixer by the auxiliary material in auxiliary material weighing device;
Solvent weighing device, is arranged on the upstream of mixer;
Solvent delivery device, is arranged between mixer and solvent weighing device, for being transported in mixer by the solvent in auxiliary material weighing device;
The powder controller communicated to connect with major ingredient weighing device and auxiliary material weighing device;
The solvent controller communicated to connect with solvent weighing device and powder controller.
Further, in above-mentioned feed proportioning system, major ingredient weighing device, auxiliary material weighing device and solvent weighing device are measuring tank.
Further, in above-mentioned feed proportioning system, major ingredient conveying device is the major ingredient conveyance conduit that two ends are communicated with major ingredient weighing device with mixer respectively, major ingredient conveyance conduit is provided with major ingredient delivery pump.
Further, in above-mentioned feed proportioning system, solvent delivery device is the solvent delivery pipeline that two ends are communicated with solvent weighing device with mixer respectively, solvent delivery pipeline is provided with solvent delivery pump.
Further, in above-mentioned feed proportioning system, auxiliary material conveying device is sending cans.
Further, in above-mentioned feed proportioning system, mixer also comprises spray equipment, and spray equipment is arranged on the top of mixer and the inner space of mixer, and spray equipment is connected with solvent delivery pipeline.
Further, in above-mentioned feed proportioning system, feed proportioning system also comprises buffer tank, and one end of buffer tank is connected with solvent delivery pipeline, and the other end of buffer tank communicates with mixer.
Further, in above-mentioned feed proportioning system, can comprise: solution loading system, solution loading system is by solution delivery line and solvent delivery pipeline communication, and solution loading system is arranged on the upstream of buffer tank; Solution delivery line and solvent delivery pipeline be communicated with the downstream being communicated with position that position is positioned at spray equipment and solvent delivery pipeline.
Further, in above-mentioned feed proportioning system, can comprise: the vacuum extractor with the inner space of mixer, arranges filter between vacuum extractor and mixer.
Present invention also offers a kind of control method being applicable to feed proportioning system as described in above-mentioned any one, it is characterized in that, it comprises the following steps:
1) major ingredient enters into the weight that described major ingredient weighing device obtains major ingredient, and described powder controller draws the predetermined weight of the various auxiliary materials needing to add according to the Weight computation of major ingredient, and needs the predetermined weight of the solvent added;
2) described powder controller controls different auxiliary materials and adds in described auxiliary material weighing device successively, stops adding when entering after often kind of auxiliary material in described auxiliary material weighing device reaches predetermined weight;
3) under the control of described solvent controller, the auxiliary material in described auxiliary material weighing device is transferred in described mixer;
4) described powder controller sends signal to described solvent controller, control solvent after described solvent controller Received signal strength to add in described solvent weighing device, after the weight of solvent reaches predetermined weight, described solvent controller controls solvent to be stopped adding;
5) solvent that described solvent controller controls in described solvent weighing device enters into described mixer, and dispensing operation completes.
In feed proportioning system provided by the invention, major ingredient weighing device can be weighed to major ingredient, and be communicated with mixer by major ingredient conveying device, auxiliary material weighing device can be weighed to auxiliary material, and the auxiliary material of having weighed can be transported in mixer by auxiliary material conveying device.Powder controller and major ingredient weighing device and auxiliary material weighing device communicate to connect, for controlling major ingredient weighing device and auxiliary material weighing device operates, and receive weighing data, according to the weighing data obtained and default formula rule, calculate the predetermined weight that auxiliary material weighing device needs the various auxiliary materials weighed up, and solvent weighing device needs the predetermined weight of the solvent weighed up.After major ingredient and auxiliary material have been weighed, while transporting in mixer, powder controller sends operation signal and weighing data (predetermined weight of the solvent that needs weigh up) to solvent controller, make solvent controller start to control solvent and enter into solvent weighing device, and solvent is weighed, after the solvent entering into solvent weighing device reaches predetermined weight, solvent controller makes solvent stop entering in solvent weighing device, and the solvent controlled in solvent weighing device enters into agitator tank by solvent delivery device, thus complete various batching to the interpolation operation in mixer.As can be seen from said process, feed proportioning system provided by the invention, can complete rectification dispensing operation completely automatically, without the need to artificial participation, significantly improves batching efficiency and proportioning accuracy.Solve the problem that major ingredient throwing amount operates greatly and by multiple operator assistance; Solve the problem of major ingredient, auxiliary material manual weighing, greatly reduce labour costs, turn improve production efficiency simultaneously; Solve the semi-automatic reinforced problem of solvent, solvent is after powder carry completes, and automatic switchover solvent system, completes automatic gauge and be transported to mixer; Solve raw material to be polluted by extraneous contact in mixed process and the problem of workshop condition 5S, powder, solvent are carried by conveyance conduit automatic gauge, powder input and the docking of hand push transfer tank need not be participated in by operator, avoid people such as spilling material and occur for causing situation.Present invention also offers a kind of control method of above-mentioned feed proportioning system.
Accompanying drawing explanation
In order to be illustrated more clearly in the embodiment of the present invention or technical scheme of the prior art, be briefly described to the accompanying drawing used required in embodiment or description of the prior art below, apparently, accompanying drawing in the following describes is some embodiments of the present invention, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.
Fig. 1 is the operation principle schematic diagram of feed proportioning system provided by the invention;
Fig. 2 is the structural representation that mixer coordinates with buffer tank, solvent delivery pipeline, solution loading system;
Fig. 3 is the flow chart of the control method of feed proportioning system.
Detailed description of the invention
For making the object of the embodiment of the present invention, technical scheme and advantage clearly, below in conjunction with the accompanying drawing in the embodiment of the present invention, technical scheme in the embodiment of the present invention is clearly and completely described, obviously, described embodiment is the present invention's part embodiment, instead of whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art, not making the every other embodiment obtained under creative work prerequisite, belong to the scope of protection of the invention.
As shown in Figure 1, the feed proportioning system that the embodiment of the present invention provides, comprising: mixer 6; The major ingredient weighing device 1 be communicated with mixer 6, this major ingredient weighing device 1 is arranged on mixer 6 upstream; Be arranged between mixer 6 and major ingredient weighing device 1, for the major ingredient in major ingredient weighing device 1 being transported to the major ingredient conveying device in mixer 6; Auxiliary material weighing device 3, it is also arranged on the upstream of mixer 6; For the auxiliary material in auxiliary material weighing device 3 being transported to the auxiliary material conveying device in mixer 6, this auxiliary material conveying device is preferably sending cans; The powder controller 2 communicated to connect with major ingredient weighing device 1 and auxiliary material weighing device 3; The solvent weighing device 4 be communicated with mixer 6, it is equally also arranged on the upstream of mixer 6; Be arranged between mixer 6 and solvent weighing device 4, for the solvent in auxiliary material weighing device 4 being transported to the solvent delivery device in mixer 6; The solvent controller 5 communicated to connect with solvent weighing device 4 and powder controller 2.
Preferably, major ingredient weighing device 1, auxiliary material weighing device 3 and solvent weighing device 4 are measuring tank, and it also can for having the electronic scale of certain capacity certainly.
In the present embodiment, connect major ingredient weighing device 1 and be preferably major ingredient conveyance conduit 7 with the major ingredient conveying device of mixer 6, the auxiliary material conveying device connecting auxiliary material weighing device 3 and mixer 6 is preferably auxiliary material conveyance conduit, connect solvent weighing device 4 and be preferably solvent delivery pipeline 8 with the solvent delivery device of mixer 6, and major ingredient conveyance conduit 7 and solvent delivery pipeline 8 are respectively arranged with major ingredient delivery pump and solvent delivery pump for providing transmitting power.
The feed proportioning system of said structure, can complete rectification dispensing operation completely automatically, without the need to artificial participation, significantly improves batching efficiency and proportioning accuracy.Solve the problem that major ingredient throwing amount operates greatly and by multiple operator assistance; Solve the problem of major ingredient, auxiliary material manual weighing, greatly reduce labour costs, turn improve production efficiency simultaneously; Solve the semi-automatic reinforced problem of solvent, solvent is after powder carry completes, and automatic switchover solvent system, completes automatic gauge and be transported to mixer 6; Solve raw material to be polluted by extraneous contact in mixed process and the problem of workshop condition 5S, powder, solvent are carried by pipeline automatic gauge, powder input and the docking of hand push transfer tank need not be participated in by operator, avoid people such as spilling material and occur for causing situation.
Further preferred, the feed proportioning system that the present embodiment provides, also comprises spray equipment 12 and buffer tank 9, spray equipment 12 be arranged on mixer 6 top and with the inner space of mixer 6, spray equipment 12 is communicated with solvent delivery pipeline 8.One end of buffer tank 9 is also communicated with solvent delivery pipeline 8, and the other end is connected with mixer 6.In the present embodiment, solvent divides two-way pipeline to enter mixer 6, and a road enters into mixer 6 through spray equipment 12, and another road enters into mixer 6 through buffer tank 9, as shown in Figure 2.Traditional solvent automatic filling system only lays a feed pipe, wherein this feed pipe is exactly spray equipment 12, solvent auto feed is exactly reinforced by spray, its shortcoming is: the first spraying effect is not good, because the feeding quantity of solvent will be completed in official hour, small-bore spray joint cannot complete, and bigbore spray joint can make spraying effect lose efficacy; The second, solvent automatic filling system in the past all can not be fed in raw material under vacuum conditions, because metering can be made to be forbidden.The present embodiment is then join in mixer 6 by spray equipment 12 by solvent, the advantage had compared with the mode of original interpolation solvent is: first, solvent feed mouth and spray inlet are shared main solvent pipelines, but the cavity entering mixer 6 is different entrances respectively; The second, lay buffer tank 9, can auto feed under vacuum conditions, do not affect measuring accuracy; 3rd, solvent filling and vacuum spray can be annotated solvent simultaneously, can reach spraying effect again.Substantially reduce the solvent filling time, prevent again the devices such as inwall, reduction box bottom, paddle from sticking slurry simultaneously.
In addition, the feed proportioning system that the present embodiment provides, also comprises the solution loading system 14 (solution refers to solute and dilutes the solution after dissolving, and solute can be binding agent, additive etc.) be communicated with buffer tank 9.This solution loading system 14 is arranged on the upstream of buffer tank 9 by solution delivery line 10, its solution delivery line 10 is communicated with solvent delivery pipeline 8 by triple valve 15, and then realize and being communicated with of buffer tank 9, and solution delivery line and solvent delivery pipeline be communicated with the downstream being communicated with position that position is positioned at spray equipment and solvent delivery pipeline.As shown in Figure 2.The great advantage of this kind of design is after solution, by solvent clean to ensure that active ingredient enters slurry system completely, also reduces trueness error simultaneously.
Further, the feed proportioning system that the present embodiment provides, also comprises the vacuum extractor 13 with the inner space of mixer, arranges filter 11, as shown in Figure 2 between vacuum extractor 13 and mixer 6.Usually, feed proportioning system makes powder arrive mixer 6 by the mode of pressure-fired or gravity transfer, there is the too much problem of pipeline residual in this process, cause powder precision to occur deviation, the defective material be simultaneously deposited in pipeline (this pipeline refers to major ingredient conveyance conduit 7 etc.) cannot be cleared up; And the setting of this filter 11, can make powder after conveying terminates, can use vacuum extractor 13 after filtration device 11 again mixer 6 is vacuumized, thus make to remain in ducted powder and enter into mixer 6, also dust can be avoided to enter into the vacuum pipe be communicated with mixer 6, to stop dust pollution vacuum source simultaneously.Concrete, filter 11 cocoa is thought filter screen, is filtered sponge, filter cloth etc.
As shown in Figure 3, present invention also offers a kind of control method of above-mentioned feed proportioning system, its specific operation process is:
1) major ingredient enters into the weight that major ingredient weighing device obtains major ingredient, and powder controller draws the predetermined weight of the various auxiliary materials needing to add according to the Weight computation of major ingredient, and needs the predetermined weight of the solvent added;
2) powder controller controls different auxiliary materials and adds in auxiliary material weighing device successively, stops adding when entering after often kind of auxiliary material in auxiliary material weighing device reaches predetermined weight;
3) under the control of solvent powder controller, the auxiliary material in auxiliary material weighing device is transferred in mixer;
4) powder controller sends signal to solvent controller, controls solvent and add in solvent weighing device after solvent controller Received signal strength, and after the weight of solvent reaches predetermined weight, solvent controller controls solvent to be stopped adding;
5) solvent that solvent controller controls in solvent weighing device enters into mixer, and dispensing operation completes.
To the above-mentioned explanation of the disclosed embodiments, professional and technical personnel in the field are realized or uses the present invention.To be apparent for those skilled in the art to the multiple amendment of these embodiments, General Principle as defined herein can without departing from the spirit or scope of the present invention, realize in other embodiments.Therefore, the present invention can not be restricted to these embodiments shown in this article, but will meet the widest scope consistent with principle disclosed herein and features of novelty.
Claims (10)
1. a feed proportioning system, is characterized in that, comprising:
Mixer;
Major ingredient weighing device, is arranged on the upstream of described mixer;
Major ingredient conveying device, is arranged between described mixer and described major ingredient weighing device, for being transported in described mixer by the major ingredient in described major ingredient weighing device;
Auxiliary material weighing device, is arranged on the upstream of described mixer;
Auxiliary material conveying device, is arranged between described mixer and described auxiliary material weighing device, for being transported in described mixer by the auxiliary material in described auxiliary material weighing device;
Solvent weighing device, is arranged on the upstream of described mixer;
Solvent delivery device, is arranged between described mixer and described solvent weighing device, for being transported in described mixer by the solvent in described auxiliary material weighing device;
The powder controller communicated to connect with described major ingredient weighing device and described auxiliary material weighing device;
The solvent controller communicated to connect with described solvent weighing device and described powder controller.
2. feed proportioning system according to claim 1, is characterized in that, described major ingredient weighing device, described auxiliary material weighing device and described solvent weighing device are measuring tank.
3. feed proportioning system according to claim 1 and 2, is characterized in that, described major ingredient conveying device is the major ingredient conveyance conduit that two ends are communicated with described major ingredient weighing device with described mixer respectively, and described major ingredient conveyance conduit is provided with major ingredient delivery pump.
4. feed proportioning system according to claim 1 and 2, is characterized in that, described solvent delivery device is the solvent delivery pipeline that two ends are communicated with described solvent weighing device with described mixer respectively, and described solvent delivery pipeline is provided with solvent delivery pump.
5. feed proportioning system according to claim 1 and 2, is characterized in that, described auxiliary material conveying device is sending cans.
6. feed proportioning system according to claim 4, it is characterized in that, described mixer also comprises spray equipment, described spray equipment be arranged on described mixer top and with the inner space of described mixer, described spray equipment is connected with described solvent delivery pipeline.
7. feed proportioning system according to claim 6, is characterized in that, described feed proportioning system also comprises buffer tank, and one end of described buffer tank is connected with described solvent delivery pipeline, and the other end of described buffer tank is connected with described mixer.
8. feed proportioning system according to claim 7, it is characterized in that, described feed proportioning system also comprises solution loading system, and described solution loading system is by solution delivery line and described solvent delivery pipeline communication, and described solution loading system is arranged on the upstream of described buffer tank; Described solution delivery line and described solvent delivery pipeline be communicated with the downstream being communicated with position that position is positioned at described spray equipment and described solvent delivery pipeline.
9. the feed proportioning system according to claim 1,2,6,7 or 8, is characterized in that, also comprises the vacuum extractor with the inner space of described mixer, arranges filter between described vacuum extractor and described mixer.
10. utilize a control method for the feed proportioning system described in any one of claim 1-9, it is characterized in that, it comprises the following steps:
1) major ingredient enters into the weight that described major ingredient weighing device obtains major ingredient, and described powder controller draws the predetermined weight of the various auxiliary materials needing to add according to the Weight computation of major ingredient, and needs the predetermined weight of the solvent added;
2) described powder controller controls different auxiliary materials and adds in described auxiliary material weighing device successively, stops adding when entering after often kind of auxiliary material in described auxiliary material weighing device reaches predetermined weight;
3) under the control of described powder controller, the auxiliary material in described auxiliary material weighing device is transferred in described mixer;
4) described powder controller sends signal to described solvent controller, control solvent after described solvent controller Received signal strength to add in described solvent weighing device, after the weight of solvent reaches predetermined weight, described solvent controller controls solvent to be stopped adding;
5) solvent that described solvent controller controls in described solvent weighing device enters into described mixer, and dispensing operation completes.
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| CN201510864422.8A CN105289405B (en) | 2015-12-01 | 2015-12-01 | Batching system and control method thereof |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106861550A (en) * | 2017-01-10 | 2017-06-20 | 佛山市金银河智能装备股份有限公司 | A kind of multi-functional automatic spraying device of lithium battery mixer |
| CN106943942A (en) * | 2017-05-15 | 2017-07-14 | 东莞市科锐机电设备有限公司 | One kind homogenate automated system |
| CN107029621A (en) * | 2017-05-15 | 2017-08-11 | 东莞市科锐机电设备有限公司 | Automated system is homogenized during one kind 50 Wan An of daily output |
| CN107874308A (en) * | 2017-11-22 | 2018-04-06 | 广西鸿光农牧有限公司 | A kind of agitating device for preventing artificial leakage addition auxiliary material |
| CN108751671A (en) * | 2018-08-21 | 2018-11-06 | 秦皇岛班驰输送技术有限公司 | A kind of preparing glass charge control method based on dynamic formula |
| CN109821466A (en) * | 2019-01-09 | 2019-05-31 | 武汉智能装备工业技术研究院有限公司 | A kind of Multi-channel liquid ingredient automatically dispatches system and method |
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| CN108751671B (en) * | 2018-08-21 | 2020-12-25 | 秦皇岛班驰输送技术有限公司 | Glass batching control method based on dynamic formula |
| CN109821466A (en) * | 2019-01-09 | 2019-05-31 | 武汉智能装备工业技术研究院有限公司 | A kind of Multi-channel liquid ingredient automatically dispatches system and method |
| CN109821466B (en) * | 2019-01-09 | 2021-07-06 | 武汉智能装备工业技术研究院有限公司 | Multi-channel liquid batching full-automatic scheduling system and method |
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