CN105281604B - A kind of use piezo-electric stack realizes the generating cylinder of efficiently prisoner's energy - Google Patents

A kind of use piezo-electric stack realizes the generating cylinder of efficiently prisoner's energy Download PDF

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Publication number
CN105281604B
CN105281604B CN201510843042.6A CN201510843042A CN105281604B CN 105281604 B CN105281604 B CN 105281604B CN 201510843042 A CN201510843042 A CN 201510843042A CN 105281604 B CN105281604 B CN 105281604B
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piezo
electric stack
generating
piston
cylinder
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CN105281604A (en
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程廷海
秦峰
包钢
殷梦飞
王英廷
宋兆阳
李慧
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Changchun University of Technology
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Changchun University of Technology
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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02NELECTRIC MACHINES NOT OTHERWISE PROVIDED FOR
    • H02N2/00Electric machines in general using piezoelectric effect, electrostriction or magnetostriction
    • H02N2/18Electric machines in general using piezoelectric effect, electrostriction or magnetostriction producing electrical output from mechanical input, e.g. generators
    • H02N2/183Electric machines in general using piezoelectric effect, electrostriction or magnetostriction producing electrical output from mechanical input, e.g. generators using impacting bodies
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02NELECTRIC MACHINES NOT OTHERWISE PROVIDED FOR
    • H02N2/00Electric machines in general using piezoelectric effect, electrostriction or magnetostriction
    • H02N2/18Electric machines in general using piezoelectric effect, electrostriction or magnetostriction producing electrical output from mechanical input, e.g. generators
    • H02N2/185Electric machines in general using piezoelectric effect, electrostriction or magnetostriction producing electrical output from mechanical input, e.g. generators using fluid streams

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  • General Electrical Machinery Utilizing Piezoelectricity, Electrostriction Or Magnetostriction (AREA)

Abstract

The invention discloses the generating cylinder that a kind of use piezo-electric stack realizes efficiently prisoner's energy, to solve the problems such as current pneumatic piezoelectricity generating device structure is complicated, capacity usage ratio is low, noise is big.The present invention includes cylinder body and piezoelectric generating device two parts, and the TRT is connected by screw thread pair with cylinder rear end.The piezoelectric generating device is made up of chamber end cap, generating cavity, electrification component, and the electrification component is single stack electrification component or stacked array formula electrification component.Electrification component is squeezed in the presence of the impact of compressed air, gas pressure and pressure oscillation makes piezo-electric stack produce mechanical deformation, and is resetted in low pressure, and electric energy is produced based on piezo-electric effect.The present invention has that simple in construction, capacity usage ratio is high, noise is small and the low technical advantage of cost, the electric energy of generation can be collected into arrangement by energy storage rectifier circuit, be that Internet of things node is energized.The present invention has broad application prospects in pneumatics field.

Description

A kind of use piezo-electric stack realizes the generating cylinder of efficiently prisoner's energy
Technical field
The present invention relates to the generating cylinder that a kind of use piezo-electric stack realizes efficiently prisoner's energy, belong to pneumatics field.
Background technology
Pneumatics is, using air compressor as power source, using compressed air as working media, to carry out energy and signal is passed The engineering technology passed, is to realize one of important means of automated production and Industry Control, so that its cost is low, pollution is small, easy tune The advantages of control, is widely used in the fields such as processing, manufacture, automobile production.With continuing to develop for pneumatics, people are to gas The requirement of dynamic system intelligent also more and more higher, application of the technology of Internet of things in pneumatic system is then to realize pneumatics intelligence One of major way of change.At present, Internet of things node is generally made up of sensor and wireless communication module in pneumatic system, and it is supplied Electrically general to be powered using external circuitses and battery, external circuitses are powered, and Hui Shi pneumatic systems supply line is complicated, and increase is Cost and degree of difficulty that system is safeguarded;And battery is powered, there is that battery volume is big, service life is short, need to frequently change etc. and to ask Topic, it is difficult to meet the requirement of sensor and wireless communication module continuous firing;Meanwhile, battery contains at heavy metal, old and useless battery Reason is improper to make serious environmental pollution.
Because pneumatic system energy itself is big, capture pneumatic system energy is that Internet of things node energy supply has good development Prospect.Existing Chinese utility model patent《Pneumatic electric generator》, Authorization Notice No. is the U of CN 201898457, authorized announcement date For 2011.07.13, a kind of pneumatic electric generator, including aerating device, sealing container, control device and piezo-electric crystal are disclosed, is filled Device of air is connected with sealing container and inflated to sealing container, and control device is connected with sealing container, and control device is close to piezoelectricity Crystal is installed, and the active force of air-flow is delivered to piezo crystals by the compressed air formation air-flow in sealing container by control device Body, makes piezo-electric crystal convert mechanical energy into electric energy, is used for the electrical appliance electrically connected with piezo-electric crystal.Chinese invention patent 《A kind of piezoelectric generating device based on excitation of fluidic micro oscillator》, application publication number is the A of CN 102594202, Shen Qing Publication Day is 2012.07.18, discloses a kind of piezoelectric generating device based on excitation of fluidic micro oscillator, and the device includes housing, bistable Fluidic, the first vibration chamber, the second vibration chamber and output circuit;First vibration chamber and the second vibration chamber are arranged symmetrically in bistable The left and right sides of fluidic;Diaphragm is respectively equipped with the first vibration chamber and the second vibration chamber, piezoelectric patches is provided with diaphragm, Bistable fluidic air inlet is connected with the exhaust outlet of pneumatic equipment.Due to the wall attachment effect of bistable fluidic, gas is repeatedly Circulate in both sides vibration chamber and form oscillating gas, oscillating air flow drives the diaphragm vibration on chamber in vibration chamber, diaphragm shakes The piezoelectric patches vibration deformation of dynamic driving thereon produces electric charge.There is generating device structure complexity, space-consuming in above-mentioned prior art It is big and be difficult to it is integrated with miniaturization the problems such as;Simultaneously because the TRT disclosed in above-mentioned technical proposal is to adopt With carried out under open environment gas shock prisoner can, there are problems that capacity usage ratio is low, noise.
The content of the invention
In order to solve the problems such as above-mentioned pneumatic piezoelectricity generating device structure is complicated, capacity usage ratio is low, noise is big, the present invention The generating cylinder that a kind of use piezo-electric stack realizes efficiently prisoner's energy is disclosed.
The technical solution adopted in the present invention is:A kind of use piezo-electric stack realize efficient prisoner can generating cylinder by Cylinder and piezoelectric generating device composition, the cylinder rear end cap center is provided with internal thread one, the piezoelectric generating device bag Chamber end cap, generating cavity, electrification component are included, the side end of chamber end cap one is provided with external screw thread one, and it is used for and cylinder The internal thread one of rear end cap center screws connection, to realize being fastenedly connected for cylinder and piezoelectric generating device, the cavity The center of external screw thread one of end cap is provided with through hole, its gas circulation being used to realize in cylinder between piezoelectric generating device, The chamber end cap end side is provided with external screw thread two, and it, which is used to screw with the internal thread two of generating cavity, is connected, to realize Chamber end cap is fastenedly connected with generating cavity, and the generating cavity hatch end is provided with internal thread two, and it is used for and chamber end cap External screw thread one screws connection, and the generating inside cavity center is provided with inner volume, for the mounting arrangements of electrification component, The bottom end face one of generating cavity and the gluing connection of metal substrate one in electrification component, generating inside cavity bottom is provided with wire Hole, it is used for the extraction for realizing electrification component wire.
The electrification component is single stack electrification component or stacked array formula electrification component.
Single stack electrification component is made up of piston one, piezo-electric stack and metal substrate one, in the middle of the piston one Part is provided with annular groove one, the mounting arrangements for realizing sealing ring one in piston, and the sealing ring one is installed on annular recessed It is described to realize being tightly connected for piston one and generating cavity, the one end of piston one and the gluing connection in piezo-electric stack one end in groove one Piezo-electric stack one end and the gluing connection in the one end of piston one, the other end and the gluing connection in the one end of metal substrate one, realize piezo-electric stack Fixation, described one end of metal substrate one and the gluing connection in piezo-electric stack one end, the other end and the gluing company in the one end of bottom end face one Connect.
The stacked array formula electrification component is made up of piston two, piezo-electric stack array and metal substrate two, the piston Two center sections are provided with annular groove two, and the mounting arrangements for realizing sealing ring two in piston, the sealing ring two is installed on In annular groove two, to realize being tightly connected for piston two and generating cavity, the one end of piston two and piezo-electric stack array one end glue It is connected, the piezo-electric stack array is made up of n piezo-electric stack in same plane array, n is the positive integer more than 1, one End and the gluing connection in the one end of piston two, the other end and the gluing connection in the one end of metal substrate two, realize the fixation of piezo-electric stack array, Described one end of metal substrate two and the gluing connection in piezo-electric stack array one end, the other end and the gluing connection in the one end of bottom end face one, In the piezo-electric stack array between each piezo-electric stack and piezo-electric stack array and generating cavity inner wall leave space, keep away Exempt to produce interference after piezo-electric stack array deformation.
The beneficial effects of the invention are as follows:The present invention can capture the kinetic energy of gas shock and the pressure energy of compressed gas, generate electricity Process is divided into three phases:Impact process generates electricity, pressure maintaining period generates electricity and resets generating.Impact process generates electricity to be rushed by air-flow The electrification component hit in piezoelectric generating device makes wherein piezo-electric stack produce deformation to produce electric energy;Pressure maintaining period, which generates electricity, works as When compressed gas promotion piston makes cylinder proper motion, the pressure oscillation produced in motion process makes piezo-electric stack produce deformation, When air pressure reaches stable state in cylinder, it is maximum so as to produce maximum electricity that gas pressure reaches piezo-electric stack deformation;Reset hair Electricity reduces rapidly in exhaust phase cavity pressure resets electrification component, and piezo-electric stack is produced in electrification component in reseting procedure Negative voltage, the power generation process of a cycle is completed when negative voltage is reduced to zero.This process is effectively increased waveform Bandwidth is so as to increase the generated energy of electrification component.The present invention has that simple in construction, capacity usage ratio is high, noise is small and cost Low technical advantage, can be collected arrangement by energy storage rectifier circuit by the electric energy of generation in addition, be that Internet of things node is carried out Energy supply, the invention has broad application prospects in pneumatics field.
Brief description of the drawings
Fig. 1 show the generating air cylinder structure signal that a kind of use piezo-electric stack proposed by the present invention realizes efficiently prisoner's energy Figure;
Fig. 2 show a kind of use piezo-electric stack proposed by the present invention and realizes cylinder in the efficiently generating cylinder of prisoner's energy Structural representation;
Fig. 3 show a kind of use piezo-electric stack proposed by the present invention and realizes that piezoelectricity is sent out in the efficiently generating cylinder of prisoner's energy The sectional view of electric installation;
Fig. 4 show the generating cylinder lumen body end that a kind of use piezo-electric stack proposed by the present invention realizes efficiently prisoner's energy The sectional view of lid;
Fig. 5 show a kind of use piezo-electric stack proposed by the present invention and realizes the chamber that generated electricity in the efficiently generating cylinder of prisoner's energy The sectional view of body;
Fig. 6 show in a kind of generating cylinder of the efficient prisoner's energy of use piezo-electric stack realization proposed by the present invention and singly stacked The sectional view of formula electrification component;
Fig. 7 show in a kind of generating cylinder of the efficient prisoner's energy of use piezo-electric stack realization proposed by the present invention and stacks battle array The sectional view of column electrification component.
Embodiment
Embodiment one:Illustrate present embodiment with reference to Fig. 1 ~ Fig. 6.
Present embodiment provides the specific embodiment that a kind of use piezo-electric stack realizes the efficiently generating cylinder of prisoner's energy.Institute State a kind of use piezo-electric stack and realize that the generating cylinder of efficiently prisoner's energy is made up of cylinder 1 and piezoelectric generating device 2.
The cylinder 1 can be double-acting cylinder (SMC companies MBB50-100 double-acting cylinders);In the rear end cap of cylinder 1 Heart position is provided with the 1-1 of internal thread one;The piezoelectric generating device 2 includes chamber end cap 2-1, generating cavity 2-2, electrification component 2- 3。
The side ends of chamber end cap 2-1 mono- are provided with the 2-1-2 of external screw thread one, and it is used for and the rear end cap centre bit of cylinder 1 The 1-1 of internal thread one put screws connection, to realize being fastenedly connected for cylinder 1 and piezoelectric generating device 2;The chamber end cap 2-1 The 2-1-2 centers of external screw thread one be provided with through hole 2-1-1 structures, it is used to realize in cylinder 1 between piezoelectric generating device 2 Gas circulation;The chamber end cap 2-1 end sides are provided with the 2-1-3 of external screw thread two, and it is used for generating cavity 2-2's The 2-2-1 of internal thread two screws connection, to realize that chamber end cap 2-1 is fastenedly connected with generating cavity 2-2.
The generating cavity 2-2 openends are provided with the 2-2-1 of internal thread two, and it is used for the external screw thread one with chamber end cap 2-1 2-1-2 screws connection;The generating cavity 2-2 inner hub locations are provided with inner volume 2-2-2, for electrification component 2-3's Mounting arrangements;The 2-3-3 of metal substrate one passes through asphalt mixtures modified by epoxy resin in generating cavity the 2-2 2-2-4 of bottom end face one and electrification component 2-3 The gluing connection of fat glue;Generating cavity 2-4 inner bottoms are provided with wire guide 2-2-3, and it is used to realize drawing for electrification component 2-3 wires Go out.
The electrification component 2-3 is a kind of single stack electrification component, by the 2-3-1 of piston one, piezo-electric stack 2-3-2 and gold Belong to the 2-3-3 of substrate one compositions, the 2-3-1 center sections of piston one are provided with the 2-3-1-1 of annular groove one, for realizing in piston The 2-3-1-2 of sealing ring one mounting arrangements;The 2-3-1-2 of sealing ring one is installed in the 2-3-1-1 of annular groove one, with reality The existing 2-3-1 of piston one and generating cavity 2-2's is tightly connected;The 2-3-1 one end of piston one passes through epoxide-resin glue and piezo-electric stack The gluing connection in 2-3-2 one end;Described piezo-electric stack 2-3-2 one end passes through epoxide-resin glue and the gluing company in 2-3-1 one end of piston one Connect, the other end realizes piezo-electric stack 2-3-2 fixation by epoxide-resin glue and the gluing connection in the 2-3-3 one end of metal substrate one; Described 2-3-3 one end of metal substrate one passes through ring by epoxide-resin glue and the gluing connection in piezo-electric stack 2-3-2 one end, the other end Oxygen resin glue and the gluing connection in the 2-2-4 one end of bottom end face one.
The specific electricity generating principle of present embodiment:The Axial Loads produced using pneumatic compression air are in electrification component 2-3 upper surfaces, make piezo-electric stack 2-3-2 produce deformation, so as to excite piezo-electric stack 2-3-2 to produce electric energy.Compressed air can be pushed away Piston makes the normal work of cylinder 1, in the motion process of cylinder 1, because the internal capacity of cylinder 1 produces change, so as to cause Compressed gas produces fluctuation, and this wave characteristic can make the compressed air of unstable state constantly apply friendship to electrification component 2-3 The active force of change, so that piezo-electric stack 2-3-2 produces deformation repeatedly, this process is effectively increased waveform bandwidth to increase Big electrification component 2-3 generated energy.A kind of use piezo-electric stack proposed by the present invention realizes the generating cylinder of efficient prisoner's energy Power generation process can be divided into three phases:Impact process generates electricity, pressure maintaining period generates electricity and reseting procedure generates electricity.Specific power generation process is such as Under:Power generating stage is impacted, the gas that cylinder 1 is flowed into by rear end cap stomata a, part passes through the logical of the side ends of cavity body structure 2-1 mono- Hole 2-1-1 enters piezoelectric generating device 2, and directly impacting electrification component 2-3 into the air-flow in TRT 2 makes wherein piezoelectric pile Folded 2-3-2 produces deformation, so as to produce electric energy;Pressurize power generating stage, with the increase for entering the gas flow of cylinder 1, compressed air Promote piston to make the proper motion of cylinder 1, unstable gas ripple can be produced in cylinder 1 and piezoelectric generating device 2 during piston movement It is dynamic, constantly apply the active force of alternation to electrification component 2-3, make the deformation of wherein piezo-electric stack 2-3-2 generations repeatedly, work as gas When air pressure reaches stable state in cylinder 1, piezo-electric stack 2-3-2 produces deformation and reaches maximum, and piezo-electric stack 2-3-2 produces maximum forward direction Voltage;It is the through hole that gas passes through the side ends of cavity body structure 2-1 mono- when cylinder 1 is in rear end cap stomata and is vented to reset generating 2-1-1 is discharged, and the air pressure inside of piezoelectric generating device 2 reduces, and electrification component 2-3 is resetted, so as to there is negative electricity output, works as negative sense When voltage is reduced to zero, the present invention completes the power generation process of a cycle.The above-mentioned course of work is repeated, can be achieved the present invention's It is continuous to generate electricity.
Embodiment two:Illustrate present embodiment with reference to Fig. 7.
Present embodiment provides the specific embodiment that a kind of use piezo-electric stack realizes the efficiently generating cylinder of prisoner's energy.Its Structure composition and connected mode are identical with embodiment one, and difference is that the electrification component 2-3 stacks to be a kind of Array power generating component, is made up of, the piston the 2-3-4 of piston two, piezo-electric stack array 2-3-5 and the 2-3-6 of metal substrate two Two 2-3-4 center sections are provided with the 2-3-4-1 of annular groove two, the installation cloth for realizing the 2-3-4-2 of sealing ring two in piston Put;The 2-3-4-2 of sealing ring two is installed in the 2-3-4-1 of annular groove two, to realize the 2-3-4 of piston two and generating cavity 2-2's is tightly connected;The 2-3-4 one end of piston two passes through epoxide-resin glue and the gluing connection in piezo-electric stack array 2-3-5 one end;Institute State piezo-electric stack array 2-3-5 to be made up of in same plane array n piezo-electric stack, n is the positive integer more than 1, the piezoelectricity Stacked array 2-3-5 one end passes through epoxide-resin glue by epoxide-resin glue and the gluing connection in the 2-3-4 one end of piston two, the other end With the gluing connection in the 2-3-6 one end of metal substrate two, being fixedly connected for piezo-electric stack array 2-3-5 is realized;The metal substrate two 2-3-6 one end by epoxide-resin glue and the gluing connection in piezo-electric stack array 2-3-5 one end, the other end by epoxide-resin glue with The gluing connection in the 2-2-4 one end of bottom end face one;In the piezo-electric stack array 2-3-5 between each piezo-electric stack and piezoelectric pile Folded array 2-3-5 and generating cavity 2-2 inwalls leave space, it is to avoid produce interference after piezo-electric stack array 2-3-5 deformations.
The electricity generating principle process of present embodiment is identical with the electricity generating principle of embodiment one.

Claims (3)

1. a kind of use piezo-electric stack realizes the generating cylinder of efficiently prisoner's energy, it is characterised in that:Described one kind uses piezo-electric stack Realize that the generating cylinder of efficiently prisoner's energy is made up of cylinder (1) and piezoelectric generating device (2), the cylinder(1)Rear end cap centre bit Internal thread one is installed(1-1), the piezoelectric generating device(2)Including chamber end cap(2-1), generating cavity (2-2), generating set Part(2-3), the chamber end cap(2-1)One side end is provided with external screw thread one(2-1-2), it is used for and cylinder(1)Rear end cap The internal thread one of center(1-1)Connection is screwed, to realize cylinder(1)With piezoelectric generating device(2)Be fastenedly connected, it is described Chamber end cap(2-1)External screw thread one(2-1-2)Center is provided with through hole(2-1-1), it is used to realize cylinder(1)In with pressure Electric TRT(2)Between gas circulation, the chamber end cap(2-1)End side is provided with external screw thread two(2-1-3), its For with generating cavity(2-2)Internal thread two(2-2-1)Connection is screwed, to realize chamber end cap(2-1)With generating cavity(2- 2)It is fastenedly connected, the generating cavity(2-2)Openend is provided with internal thread two(2-2-1), it is used for and chamber end cap(2-1)'s External screw thread one(2-1-2)Connection is screwed, generating cavity (2-2) inner hub location is provided with inner volume(2-2-2), it is used for Electrification component(2-3)Mounting arrangements, generating cavity(2-2)Bottom end face one(2-2-4)With electrification component(2-3)Middle metal Substrate one(2-3-3)Gluing connection, generating cavity (2-4) inner bottom is provided with wire guide(2-2-3), it is used to realize generating set Part(2-3)The extraction of wire.
2. a kind of use piezo-electric stack according to claim 1 realizes the generating cylinder of efficiently prisoner's energy, it is characterised in that:Institute State electrification component(2-3)For a kind of single stack electrification component, by piston one(2-3-1), piezo-electric stack(2-3-2)And Metal Substrate Plate one(2-3-3)Composition, the piston one(2-3-1)Center section is provided with annular groove one(2-3-1-1), for realizing piston Middle sealing ring one(2-3-1-2)Mounting arrangements, the sealing ring one(2-3-1-2)It is installed on annular groove one(2-3-1- 1)In, to realize piston one(2-3-1)With generating cavity(2-2)Be tightly connected, piston one(2-3-1)One end and piezo-electric stack (2-3-2)The gluing connection in one end, the piezo-electric stack(2-3-2)One end and piston one(2-3-1)The gluing connection in one end, the other end With metal substrate one(2-3-3)The gluing connection in one end, realizes piezo-electric stack(2-3-2)Fixation, the metal substrate one(2-3- 3)One end and piezo-electric stack(2-3-2)The gluing connection in one end, the other end and the gluing connection in bottom end face one (2-2-4) one end.
3. a kind of use piezo-electric stack according to claim 1 realizes the generating cylinder of efficiently prisoner's energy, it is characterised in that:Institute State electrification component(2-3)For a kind of stacked array formula electrification component, by piston two(2-3-4、)Piezo-electric stack array(2-3-5)With Metal substrate two(2-3-6)Composition, the piston two(2-3-4)Center section is provided with annular groove two(2-3-4-1), for reality Sealing ring two in existing piston(2-3-4-2)Mounting arrangements, the sealing ring two(2-3-4-2)It is installed on annular groove two (2-3-4-1)In, to realize piston two(2-3-4)With generating cavity(2-2)Be tightly connected, piston two(2-3-4)One end with Piezo-electric stack array(2-3-5)The gluing connection in one end, the piezo-electric stack array(2-3-5)By n piezo-electric stack same flat Face array composition, n is the positive integer more than 1, its one end and piston two(2-3-4)The gluing connection in one end, the other end and Metal Substrate Plate two(2-3-6)The gluing connection in one end, realizes piezo-electric stack array(2-3-5)Fixation, the metal substrate two(2-3-6)One End and piezo-electric stack array(2-3-5)The gluing connection in one end, the other end and bottom end face one(2-2-4)The gluing connection in one end, institute State piezo-electric stack array(2-3-5)In between each piezo-electric stack and piezo-electric stack array(2-3-5)With generating cavity(2-2) Inwall all leaves space, it is to avoid piezo-electric stack array(2-3-5)Interference is produced after deformation.
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US6940209B2 (en) * 2003-09-08 2005-09-06 New Scale Technologies Ultrasonic lead screw motor
US6983895B2 (en) * 2003-10-09 2006-01-10 Siemens Aktiengesellschaft Piezoelectric actuator with compensator
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