CN105277882B - A kind of motor monitoring device and monitoring and control method - Google Patents
A kind of motor monitoring device and monitoring and control method Download PDFInfo
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- CN105277882B CN105277882B CN201410229754.4A CN201410229754A CN105277882B CN 105277882 B CN105277882 B CN 105277882B CN 201410229754 A CN201410229754 A CN 201410229754A CN 105277882 B CN105277882 B CN 105277882B
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Abstract
A kind of motor monitoring device and monitoring and control method belong to detection device technology field, more particularly to a kind of motor monitoring device and monitoring and control method.The present invention provides a kind of motor monitoring device and monitoring and control method for monitoring accurate and detectable motor positive and inverse.Motor monitoring device of the present invention includes rotation detection plate, optoelectronic switch location-plate, the first optoelectronic switch and the second optoelectronic switch, its structural feature rotation detection disk center is fixed on motor and extends end part of driving shaft, and optoelectronic switch location-plate is arranged among rotation detection plate front；It is described to rotate the detection plate periphery uniformly Z-shaped light-transmitting opening of multiple identicals, Z-shaped light-transmitting opening is detection zone, it is Z-shaped non-detection part between adjacent Z-shaped light-transmitting opening, the top of a Z-shaped non-detection part is more than an optoelectronic switch width with the lap in lower length direction；First optoelectronic switch, the second optoelectronic switch are vertically provided on optoelectronic switch location-plate.
Description
Technical field
The invention belongs to detection device technology field, more particularly to a kind of motor monitoring device and monitoring and control method.
Background technology
The Multifunctional hoisting unit of aluminium industry processed all plays particularly important in each important step of aluminium processed production overall process
Effect, as aluminium industry develops towards the direction of Large Copacity prebake electrolysis tech, to ensure prebaked anode Large Electrolytic Aluminium
Modernization, high efficiency, stable safety in production, this requires the Multi-function equipments that carry key effect to realize the peace of operation
Entirely, stably, efficiently.
Existing aluminium Multi-function equipments processed have lifting hoisting mechanism, and action is all relatively more frequent, and safeguard protection is very necessary,
This requires to monitor direction speed distance of hoisting mechanism operation etc. in real time, is protected at once once pinpointing the problems
Control.Therefore it is badly in need of a kind of accurate, the stable motor monitoring device of monitoring and monitoring and control method.
The content of the invention
The present invention is aiming above mentioned problem, there is provided a kind of motor monitoring for monitoring accurate and detectable motor positive and inverse
Device and monitoring and control method.
To achieve the above object, the present invention adopts the following technical scheme that, motor monitoring device of the present invention includes rotation and detected
Disk, optoelectronic switch location-plate, the first optoelectronic switch and the second optoelectronic switch, its structural feature rotation detection disk center are fixed on electricity
Machine extends end part of driving shaft, and optoelectronic switch location-plate is arranged on middle in front of rotation detection plate；The rotation detection plate periphery is equal
The Z-shaped light-transmitting opening of the multiple identicals of cloth, Z-shaped light-transmitting opening are detection zone, are Z-shaped non-detection part between adjacent Z-shaped light-transmitting opening, one
The top of individual Z-shaped non-detection part is more than an optoelectronic switch width with the lap in lower length direction；First light
Electric switch, the second optoelectronic switch are vertically provided on optoelectronic switch location-plate, and the first optoelectronic switch position corresponds to Z-shaped light-transmitting opening
Upper area is set, and the second optoelectronic switch position is set corresponding to Z-shaped light-transmitting opening lower area.
As a kind of preferred scheme, rotation detection plate central through hole of the present invention is enclosed on motor and extends end part of driving shaft spiral shell
On bar, outside is fastened by rotating disk set screw；The motor extends end part of driving shaft and passes through optoelectronic switch location-plate top
Transverse center hole, the motor of centre bore front-end and back-end, which extends on end part of driving shaft screw rod, is rotary with fixed screw（The present apparatus is
By screw thread with motor rotating coaxial is concentric installs, nut fastening, mounting means is simple, accurately, consolidates, be not in throw switch or
Error phenomenon）.
As another preferred scheme, optoelectronic switch location-plate lower end both sides of the present invention are provided with angle steel, pass through
Angle steel is fixed with lower end supporting surface；Lubricating oil is coated with the inside of the transverse center hole.
As another preferred scheme, present invention additionally comprises processing controller, drive circuit and output switch parameter part,
One optoelectronic switch detection signal output port, the second optoelectronic switch detection signal output port detect with processing controller respectively to be believed
Number input port is connected, and processing controller driving signal output end mouth is connected with drive circuit input port, drive circuit output
Port is connected with output switch parameter part.
As another preferred scheme, processing controller of the present invention uses single-chip microcomputer or PLC, and the signal of single-chip microcomputer is defeated
Inbound port pass sequentially through data latches, counter respectively with the first optoelectronic switch detection signal output port, the second light
Electric switch detection signal output port is connected, the output port of measuring impulse generator respectively with counter pulse signal input part
Mouth, data latches pulse signal input terminal mouth are connected, and single-chip microcomputer signal interaction port is connected with button and LCD display portions.
Secondly, drive circuit of the present invention and output switch parameter part are combined as three groups, three drive circuits it is defeated
Inbound port is respectively connected with processing controller driving signal output end mouth；Three output switch parameter parts one of those
For the switching control section of warning lamp on beam, another is the break-make control section for the electrical source of power for aluminium hook, and the 3rd is system
Dynamic band-type brake open and close controlling part.
In addition, the height of rotation detection disk center of the present invention from the ground is 400MM, rotation detection plate radius is
385MM, the close distance for rotating detection disk center one end to detection plate edge of Z-shaped light-transmitting opening for rotating detection plate is 54MM,
The top of one Z-shaped non-detection part or lower length are 18mm, and detection zone non-superimposed zone length is 9mm, detection
Region overlap-add region length is 18mm, and the number of the Z-shaped light-transmitting opening is 50；First optoelectronic switch and the second photoelectricity are opened
Guan Jun uses NBN8-18GM50-E0 model optoelectronic switches.
A kind of motor monitoring and control method, comprises the following steps.
First optoelectronic switch and the second optoelectronic switch periodically detect signal in continuous relative displacement and signals
It is sent to processing controller, processing controller is according to the total number of obtained pulse signal and each signal week for having measured in advance
The data phase product of the distance of phase equipment operation obtains current equipment and counted in the distance length that this side up has run, then with this
Compared with the total stroke length for allowing operation with equipment, if the processing controller that goes beyond the scope will be signaled to executing agency
Arrestment continues to run with.
Run when equipment and direction change occurs in way, processing controller will recalculate zeros data signal summation, weight
Newly calculate the range ability on new direction；It is and the range ability calculated divided by the time for receiving these signals is total
With draw the speed of service at that time.
The signal time that processing controller two optoelectronic switches of calculating are sent is poor, and two optoelectronic switches are in each detection week
Interim to have a bit of time be to be detected simultaneously by signal, and as rotating disk rotates towards a direction, the staggering of detection hole is led
One in two switches is caused first to leave detection zone and can't detect signal, and another does not take off still in detection zone
From as the switch of continuation second of rotation can also leave detection zone and losing signal, two switch detections lose signal and deposited
In priority；Comparing the time difference when processing controller receives two signals calculates the motor in this detection cycle and is
Towards just or reverse direction operation, traffic direction is judged.
Inputted as a kind of preferred scheme, when numerical value that processing controller of the present invention calculates meter and operation
Speed, direction and haul distance value compare and make testing result；When detection is out of order generation, processing controller is sent a signal to
The disjunction contactor KM1 of controlling organization cuts the electrical source of power supply of aluminium hook, and sends signal-off braking brake KM2, together
When send a signal on the beam of Multi-function equipments warning lamp length it is bright, prompt maintainer overhaul in time.
Beneficial effect of the present invention.
The present invention is arranged on reel ends motor and extended on power transmission shaft, directly the rotating speed of measure reel, close to travelling mechanism,
Intermediate link is few.
Building block of the present invention is conventional components, and damage part is changed when being easy to both, is safeguarded very convenient；Cost is low,
Cost is generally below thousand yuan, and economic benefit is obvious.
The present invention sets the restriction of Z-shaped light-transmitting opening and each composition portion size, coordinates the first optoelectronic switch and the second photoelectricity
Switch is oppositely arranged position with each part；Monitor accurate, stable, and detectable rotating.
Apparatus of the present invention are powered using 220V AC, belong to strong electric signal transmission, not by the harmonic wave and fluctuation of frequency conversion or power network
Interference, there is very strong antijamming capability, it is stable.
Apparatus of the present invention are connected by coaxial threaded, are rotated with whole axle, have a small amount of bending or installation in the absence of because of axle
Axle phenomenon is got rid of caused by the reasons such as decentraction, it is reasonable in design, it is hardly damaged.
The all parts of apparatus of the present invention are changed easy, for ease of maintenaince, are easy to do spares reserve, cost nor too high,
There is very big benefit to the stability for maintaining equipment.
Brief description of the drawings
The present invention will be further described with reference to the accompanying drawings and detailed description.The scope of the present invention not only limits to
In the statement of herein below.
Fig. 1 is the structural representation of motor monitoring device of the present invention.
Fig. 2 is motor monitoring device use state figure of the present invention.
Fig. 3 is the schematic block circuit diagram that processing controller of the present invention uses single-chip microcomputer.
Fig. 4 is the schematic block circuit diagram that processing controller of the present invention uses PLC.
Fig. 5 is controlled components circuit theory diagrams of the present invention.
A, optoelectronic switch location-plate centre bore, B, optoelectronic switch joint hole, C, optoelectronic switch joint hole, D, positioning in Fig. 1
Angle steel, E, positioning angle steel, F, rotation detection plate, G, Z-shaped light-transmitting opening, H, Z-shaped non-detection part, K, optoelectronic switch location-plate, L,
220V power supply positives, M, motor extend power transmission shaft, N, 220V power supply negative, O, rotate and detect center hole, warning lamp on P, beam,
R, rotating disk set screw, S, the fixed screw of optoelectronic switch location-plate, T, the fixed screw of optoelectronic switch location-plate, U, V, W
The power supply of three-phase 380, KM1, elevating mechanism electrical source of power control contactor, KM2, elevating mechanism contracting brake control contactor.
Embodiment
As illustrated, the motor for going out aluminium hook lifting part of multifunctional electrolytic machine group, motor top center axle extends tens
Centimetre, and screw thread is put, there is correspondingly sized centre bore in rotation detection disk center, there is internal thread.By rotating disk by being threaded into, then
Rotating disk set screw cap R is screwed into and rotates detection plate with fixed.Then a fixed screw cap S is screwed into, optoelectronic switch is determined
Position plate is inserted in along centre bore A, without internal thread at centre bore A, then is screwed into a fixed screw cap T, adjusts two fixed screw caps
Position, be adjusted to optoelectronic switch can detect rotation detection plate signal untill, allow location-plate to be dangled naturally by gravity, by angle
Steel D and angle steel E is clipped along optoelectronic switch location-plate edge and is welded in out on aluminium dolly floor.Applied on the inside of centre bore A and spread lubrication
Machine oil, in favor of sliding.
When motor rotates, rotation detection plate can be with motor synchronous axial system, and rotating speed is identical, and location-plate does not have internal thread, no
It can rotate, material is thus formed the relative displacement between location-plate and rotation detection plate, optoelectronic switch is in continuous relative displacement
Periodically detect signal and send a signal to processor, processor according to the total number of obtained pulse signal with advance
The data phase product of the distance of each signal period equipment operation measured obtains current equipment and run this side up
Distance length, then allowed with this data and equipment compared with the total stroke length of operation, if the processor that goes beyond the scope will be sent out
Go out signal to continue to run with to executing agency's arrestment, run when equipment and direction change occurs in way, processor will be clear data
Zero recalculates signal summation, recalculates the range ability on new direction.And the range ability calculated divided by
The temporal summation can for receiving these signals calculates the speed of service at that time.Simultaneous processor can also calculate two photoelectricity and hold
It is poor to close the signal time sent, because the installation of two optoelectronic switches is in a straight line, but divides in rotation detection plate
Not Dui Ying two switch punch positions be staggeredly and width it is equal, this result in two switch in each detection cycle
It is to be detected simultaneously by signal to have a bit of time, but as rotation detection plate is towards a direction rotation because detection hole is interlocked
Property necessarily cause one in two switches first to leave detection zone and can't detect signal, and another is still in detection zone
Without departing from as the switch of continuation second of rotation can also leave detection zone and losing signal, but due to two switches in domain
Detection loses signal and priority be present, and time difference can is compared when processor receives two signals and is easily calculated
Motor is towards just or reverse direction operation in this detection cycle, and so as to judge traffic direction, calculating can be
Each cycle judges a direction.The width in non-detection signal area is greater than detection zone non-superimposed zone length and a detection
Switching width and to ensure that two switches have while lose the region of signal.Processor by it is above-mentioned calculate after correlation values with
Speed, direction and the haul distance value inputted during operation compares and makes testing result, the generation once detection is out of order, processor
The disjunction contactor KM1 that will send signals to controlling organization cuts the electrical source of power supply of aluminium hook, and sends signal-off system
Dynamic band-type brake KM2, it is bright to prompt maintainer to examine in time to warning lamp P length on the beam of Multi-function equipments to be simultaneously emitted by a signal
Repair.
It is 400MM to monitor the height of disk center from the ground, goes out a diameter of 650MM of aluminium hook lifting drum, monitor disk radius
385MM, according to can be calculated Zhou Changwei 2250MM, W, X, Y portion width are 9MM as shown in the figure in monitor disk, and Z width is
The part of 18MM, W, X, Y, Z tetra- is a complete monitoring cycle width, summation 45MM, with girth 2250 divided by a cycle
Width 45, which can be calculated, can get 50 holes, that is, monitor disk every revolution can carry out 50 monitorings.
Go out the aluminium a diameter of 650MM of hook drum, by can be calculated Zhou Changwei 2041MM, because going out the steel wire rope quick pushing manipulation of aluminium hook
Show that drum often rotates 1 meter, hook lifts 1/4 meter, and this just show that drum revolves the hook that turns around and will lift 508MM, also just draws hook
Each monitoring cycle hook can lift 10.16MM, and both hook often lifted 1.016 centimetres and will be monitored once, neglected very small
The actual about hook of mantissa, which often lifts 1 centimetre, will monitor once, and the scope of 1 centimetre of one detection fully meets 32 tons of 1 meter of loading capacity
The monitoring of the lifting action of high big gib head.
The monitoring switch of the NBN8-18GM50-E0 models extraordinarily lied prostrate, monitoring distance 12MM, afterbody Adjustable Range
Screw thread is 50MM length, can front and rear adjustment switch position to suitable position, implement it is very easy, switch it is a diameter of
18MM。
It is understood that above with respect to the specific descriptions of the present invention, it is merely to illustrate the present invention and is not limited to this
Technical scheme described by inventive embodiments, it will be understood by those within the art that, still the present invention can be carried out
Modification or equivalent substitution, to reach identical technique effect；As long as meet use needs, all protection scope of the present invention it
It is interior.
Claims (9)
1. a kind of motor monitoring device, including rotation detection plate, optoelectronic switch location-plate, the first optoelectronic switch and the second photoelectricity are opened
Close, it is characterised in that rotation detection disk center is fixed on motor and extends end part of driving shaft, and optoelectronic switch location-plate is arranged on rotation
Among in front of detection plate；Uniformly the Z-shaped light-transmitting opening of multiple identicals, Z-shaped light-transmitting opening are detection zone on the rotation detection plate periphery,
It is Z-shaped non-detection part between adjacent Z-shaped light-transmitting opening, the top of a Z-shaped non-detection part is overlapping with lower length direction
A partially larger than optoelectronic switch width；First optoelectronic switch, the second optoelectronic switch are vertically provided at optoelectronic switch positioning
On plate, the first optoelectronic switch position is set corresponding to Z-shaped light-transmitting opening upper area, and the second optoelectronic switch position is corresponding to Z-shaped
Optical port lower area is set.
2. a kind of motor monitoring device according to claim 1, it is characterised in that the rotation detection plate central through hole is enclosed on
Motor extends on end part of driving shaft screw rod, and outside is fastened by rotating disk set screw；The motor extends end part of driving shaft and worn
Optoelectronic switch location-plate upper lateral centre bore is crossed, the motor of centre bore front-end and back-end, which extends on end part of driving shaft screw rod, to be revolved
There is fixed screw.
A kind of 3. motor monitoring device according to claim 2, it is characterised in that the optoelectronic switch location-plate lower end both sides
Angle steel is provided with, is fixed by angle steel and lower end supporting surface；Lubricating oil is coated with the inside of the transverse center hole.
A kind of 4. motor monitoring device according to claim 1, it is characterised in that also including processing controller, drive circuit and
Output switch parameter part, the first optoelectronic switch detection signal output port, the second optoelectronic switch detection signal output port difference
It is connected with processing controller detection signal input port, processing controller driving signal output end mouth and drive circuit input port
It is connected, drive circuit output port is connected with output switch parameter part.
A kind of 5. motor monitoring device according to claim 4, it is characterised in that the processing controller using single-chip microcomputer or
PLC, the signal input port of single-chip microcomputer, which passes sequentially through data latches, counter and detected respectively with first optoelectronic switch, to be believed
Number output port, the second optoelectronic switch detection signal output port are connected, the output port of measuring impulse generator respectively with meter
Number device pulse signal input terminal mouth, data latches pulse signal input terminal mouth are connected, single-chip microcomputer signal interaction port and button
And LCD display portions are connected.
6. a kind of motor monitoring device according to claim 4, it is characterised in that the drive circuit and output switch parameter portion
That divides is combined as three groups, and the input port of three drive circuits is respectively connected with processing controller driving signal output end mouth；
Three output switch parameter parts one of those be warning lamp on beam switching control section, another is the power electric for aluminium hook
The break-make control section in source, the 3rd is braking brake open and close controlling part.
7. a kind of motor monitoring device according to claim 1, it is characterised in that the rotation detection disk center is from the ground
Highly it is 400MM, rotation detection plate radius is 385MM, rotates the Z-shaped light-transmitting opening of detection plate close to rotation detection disk center one
The distance for holding detection plate edge is 54MM, and the top of one Z-shaped non-detection part or lower length are 18mm, detection zone
Domain non-superimposed zone length is 9mm, and detection zone overlap-add region length is 18mm, and the number of the Z-shaped light-transmitting opening is 50；Institute
State the first optoelectronic switch and the second optoelectronic switch and use NBN8-18GM50-E0 model optoelectronic switches.
8. the monitoring and control method of a kind of claim 1-7 any motor monitoring device, it is characterised in that comprise the following steps：
First optoelectronic switch and the second optoelectronic switch periodically detect signal in continuous relative displacement and signal are sent
To processing controller, processing controller is set according to the total number of obtained pulse signal with each signal period measured in advance
The data phase product of the distance of received shipment row obtains current equipment in the distance length that this side up has run, then with this data with
Equipment allows the total stroke length of operation to compare, if the processing controller that goes beyond the scope will be signaled to executing agency's stopping
Equipment continues to run with；
Run when equipment and direction change occurs in way, processing controller will recalculate zeros data signal summation, and count again
Range ability on new direction；And the range ability calculated divided by the temporal summation for receiving these signals, obtain
Go out the speed of service at that time；
The signal time that processing controller two optoelectronic switches of calculating are sent is poor, and two optoelectronic switches are in each detection cycle
It is to be detected simultaneously by signal to have a bit of time, and as rotating disk rotates towards a direction, the staggering of detection hole cause two
One in individual switch is first left detection zone and can't detect signal, and another still in detection zone without departing from,
As second switch of continuation of rotation can also leave detection zone and signal is lost, two switch detections, which lose signal, to be present first
Property afterwards；Comparing the time difference when processing controller receives two signals calculates the motor in this detection cycle and is towards
Just or reverse direction operation, traffic direction is judged.
9. monitoring and control method according to claim 8, it is characterised in that the number that the processing controller calculates meter
Value makes testing result compared with the speed, direction and the haul distance value that are inputted during operation；When detection is out of order generation, processing
The disjunction contactor KM1 that controller sends a signal to controlling organization cuts the electrical source of power supply of aluminium hook, and sends signal pass
Close braking brake KM2, be simultaneously emitted by a signal on the beam of Multi-function equipments warning lamp length it is bright, prompt maintainer examine in time
Repair.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410229754.4A CN105277882B (en) | 2014-05-28 | 2014-05-28 | A kind of motor monitoring device and monitoring and control method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410229754.4A CN105277882B (en) | 2014-05-28 | 2014-05-28 | A kind of motor monitoring device and monitoring and control method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105277882A CN105277882A (en) | 2016-01-27 |
| CN105277882B true CN105277882B (en) | 2018-03-20 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410229754.4A Expired - Fee Related CN105277882B (en) | 2014-05-28 | 2014-05-28 | A kind of motor monitoring device and monitoring and control method |
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| Country | Link |
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Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112067995A (en) * | 2020-09-11 | 2020-12-11 | 广东美的暖通设备有限公司 | Detection device and detection method of magnetic suspension motor and magnetic suspension motor |
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| US5796231A (en) * | 1995-06-08 | 1998-08-18 | Sony Corporation | Rotation position detecting device and motor device |
| CN101266284A (en) * | 2007-03-16 | 2008-09-17 | 北京中纺锐力机电有限公司 | Switch reluctance machine rotor angular position and rotation speed detection device and method |
| CN101701964A (en) * | 2009-11-18 | 2010-05-05 | 浙江省特种设备检验研究院 | Universal device for measuring position and speed of overhead and gantry crane |
| CN202575826U (en) * | 2012-03-19 | 2012-12-05 | 中国有色（沈阳）冶金机械有限公司 | Overspeed control system of hoisting mechanism of winch |
| CN203595793U (en) * | 2013-12-18 | 2014-05-14 | 倪兆瑞 | Motor fatigue life testboard |
| CN203909244U (en) * | 2014-05-28 | 2014-10-29 | 中国有色（沈阳）冶金机械有限公司 | Motor monitoring device |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2005098782A (en) * | 2003-09-24 | 2005-04-14 | Nissan Motor Co Ltd | Rotor inspection device and method |
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2014
- 2014-05-28 CN CN201410229754.4A patent/CN105277882B/en not_active Expired - Fee Related
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5796231A (en) * | 1995-06-08 | 1998-08-18 | Sony Corporation | Rotation position detecting device and motor device |
| CN101266284A (en) * | 2007-03-16 | 2008-09-17 | 北京中纺锐力机电有限公司 | Switch reluctance machine rotor angular position and rotation speed detection device and method |
| CN101701964A (en) * | 2009-11-18 | 2010-05-05 | 浙江省特种设备检验研究院 | Universal device for measuring position and speed of overhead and gantry crane |
| CN202575826U (en) * | 2012-03-19 | 2012-12-05 | 中国有色（沈阳）冶金机械有限公司 | Overspeed control system of hoisting mechanism of winch |
| CN203595793U (en) * | 2013-12-18 | 2014-05-14 | 倪兆瑞 | Motor fatigue life testboard |
| CN203909244U (en) * | 2014-05-28 | 2014-10-29 | 中国有色（沈阳）冶金机械有限公司 | Motor monitoring device |
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