CN105274461A - Boiler used for metal zinc dipping - Google Patents
Boiler used for metal zinc dipping Download PDFInfo
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- CN105274461A CN105274461A CN201510876417.9A CN201510876417A CN105274461A CN 105274461 A CN105274461 A CN 105274461A CN 201510876417 A CN201510876417 A CN 201510876417A CN 105274461 A CN105274461 A CN 105274461A
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Abstract
The invention discloses a boiler used for metal zinc dipping. The boiler comprises a boiler body, wherein a heating assembly (2) is arranged on the boiler body (1), a zinc smoke absorbing device (3) is further arranged on the side wall of the boiler body (1), and the boiler body (1) is a square groove (11) formed in the ground. The upper end of the boiler body (1) is open, a heat conduction layer (12), a casting layer (10), a supporting layer (13), a heat insulation layer (14) and a concrete layer (15) are sequentially arranged from inside to outside on the side wall of the square groove (11), an inner wall protective plate (16) is arranged on the inner side wall of the heat conduction layer (12), a protective wall steel plate (17) is buried into the upper portion of the concrete layer (15), and a top sealing plate (18) is arranged between the protective wall steel plate (14) and the inner wall protective plate (16). The boiler has the advantages of being high in heating efficiency, saving energy and being environmentally friendly.
Description
Technical field
The present invention relates to the boiler that hardware leaching zinc is used, particularly a kind of boiler for metal leaching zinc.
Background technology
In galvanizing technique, can by bath corrosion surface when plating solution carries out zinc-plated in order to prevent workpiece to be plated from directly entering, cause surperficial uneven, bonding force between matrix and coating is declined, affect the carrying out of subsequent technique, people soak workpiece to be plated being placed in zincate solution before metal cladding on workpiece to be plated usually, obtain fine uniform, porosity is low, bonding force is strong, physics and chemistry good stability zinc-impregnating layer, workpiece to be plated is protected, particularly in signal base station, launching tower, electric power tower, on these Steel Structure bodies of communication tower, for ensureing its work-ing life, steel beam column is avoided to be corroded, all need to soak zinc in firm hook.
When soaking zinc, need to melt spelter, and existing type of heating adopts usually is that iron pan carries out external heat, its heating efficiency is low, and the work-ing life of iron pan is shorter, be generally 2 years, therefore need constantly to change iron pan, thus make cost comparatively large, be unfavorable for long-term development of enterprise.
Summary of the invention
The object of the invention is to the shortcoming overcoming prior art, provide that a kind of heating efficiency is high, the boiler for metal leaching zinc of energy-conserving and environment-protective.
Object of the present invention is achieved through the following technical solutions: a kind of boiler for metal leaching zinc, it comprises boiler body, and described boiler body is provided with heating component, and boiler body sidewall is also provided with zinc cigarette absorption unit.
Described boiler body is for being opened in ground square groove, its upper end open, the sidewall of square groove is disposed with heat-conducting layer, LIFT, supporting layer, thermofin and concrete layer from the inside to surface, the inner side-wall of heat-conducting layer is provided with an inwall backplate, above concrete layer, be embedded with a retaining wall steel plate, between retaining wall steel plate and inwall backplate, be provided with the plate that binds.
Described heating component comprises heating tube, heating tube retaining plate and heating pipe clamp, described heating tube retaining plate is arranged on heat-conducting layer upper surface, described heating tube is arranged in heat-conducting layer, and heating tube upper end is arranged in heating pipe clamp, heating pipe clamp is detachably arranged on the upper surface on heating tube retaining plate.
Described heating tube comprises vitrified pipe, be arranged on the heating wire in vitrified pipe, described vitrified pipe upper end is provided with a limited step, described heating pipe clamp comprises upper die and lower die, described patrix is provided with a ring-shaped step, counterdie is provided with the groove placing patrix, the through hole that vitrified pipe passes is offered in the bottom of groove, and limited step is positioned at the bottom of groove, one mounting plate is installed in described patrix, mounting plate is interspersed with conductive component, described conductive component is connected with heating wire, the upper surface of described counterdie is provided with the latch segment of locking patrix.
Described zinc cigarette absorption unit comprises a circulating line, circulating line is arranged on concrete layer and binds between plate, described circulating line is provided with the many smoking arms be arranged in parallel, and smoking arm is evenly distributed on two sides of square groove long end sidewall, and the cavity connects entering mouth and square groove of smoking arm, described circulating line is connected with a vacuum fan.
The temperature sensor for detecting heat-conducting layer temperature is provided with in described heat-conducting layer.
The present invention has the following advantages: boiler of the present invention, heated by motor heat and adopt the vitrified pipe and heat-conducting layer transmission energy that insulate, realize the interior heating of boiler, thus make boiler heats good, heat conduction is fast, spelter can rapid melting, be provided with thermal baffle, heat energy can be reduced run off toward periphery, thus reach the effect of insulation, energy consumption is reduced, and vitrified pipe has good insulation effect, good insulation effect can be played to heating component, avoid the potential safety hazard that electric leakage brings, and the use of vitrified pipe is longer, and adopt vitrified pipe heating, compare with iron pan, without the need to all overhauling every year, in use, use more firm and more firm, vitrified pipe can not changed throughout one's life, compare with iron pan its work-ing life and significantly extended, boiler is provided with zinc cigarette absorption unit, fast zinc cigarette can be absorbed by negative pressure, thus avoid the discharge of zinc cigarette, reach the object of energy-conserving and environment-protective.
Accompanying drawing explanation
Fig. 1 is schematic top plan view of the present invention;
Fig. 2 is the cross-sectional schematic of boiler body;
Fig. 3 is heating component structural representation;
In figure, 1-boiler body, 2-heating component, 3-zinc cigarette absorption unit, 10-LIFT, 11-square groove, 12-heat-conducting layer, 13-supporting layer, 14-thermofin, 15-concrete layer, 16-inwall backplate, 17-retaining wall steel plate, 18-binds plate, 19-temperature sensor, 21-heating tube, 22-heating tube retaining plate, 23-heating pipe clamp, 211-vitrified pipe, 212-heating wire, 213-limited step, 231-patrix, 232-counterdie, 233-ring-shaped step, 234-groove, 235-through hole, 236-mounting plate, 237-conductive component, 238-latch segment, 31-circulating line, 32-smoking arm.
Embodiment
Below in conjunction with accompanying drawing, the present invention will be further described, and protection scope of the present invention is not limited to the following stated:
As shown in Figure 1, a kind of boiler for metal leaching zinc, it comprises boiler body, and described boiler body 1 is provided with heating component 2, and boiler body 1 sidewall is also provided with zinc cigarette absorption unit 3.
In the present embodiment, as depicted in figs. 1 and 2, described boiler body 1 is for being opened in ground square groove 11, its upper end open, the sidewall of square groove 11 is disposed with heat-conducting layer 12 from the inside to surface, LIFT 10, supporting layer 13, thermofin 14 and concrete layer 15, the inner side-wall of heat-conducting layer 12 is provided with an inwall backplate 16, a retaining wall steel plate 17 is embedded with above concrete layer 15, the plate 18 that binds is provided with between retaining wall steel plate 14 and inwall backplate 16, further heat-conducting layer 12 adopts high temperature resistant brick to pile up and forms, its pile up after medial surface surfacing, LIFT 10 adopts resistant to elevated temperatures pouring material to build, supporting layer 13 adopts light cinder brick or clay brick to pile up and forms, thermofin 14 adopts asbestos plate sealing to be spliced, asbestos plate ensures that the heat energy loss of boiler body 1 is full, thus reduction energy consumption, ensure the temperature-stable of the zinc liquid of the fusing in boiler body 1.
In the present embodiment, as shown in Figure 3, described heating component 2 comprises heating tube 21, heating tube retaining plate 22 and heating pipe clamp 23, described heating tube retaining plate 22 is arranged on heat-conducting layer 12 upper surface, described heating tube 21 is arranged in heat-conducting layer 12, and heating tube 21 upper end is arranged in heating pipe clamp 23, heating pipe clamp 23 is detachably arranged on the upper surface on heating tube retaining plate 22.Further, described heating tube 21 comprises vitrified pipe 211, be arranged on the heating wire 212 in vitrified pipe 211, described vitrified pipe 211 upper end is provided with a limited step 213, described heating pipe clamp 23 comprises patrix 231 and counterdie 232, described patrix 231 is provided with a ring-shaped step 233, counterdie 232 is provided with the groove 234 placing patrix 231, the through hole 235 that vitrified pipe 211 passes is offered in the bottom of groove 234, and limited step 213 is positioned at the bottom of groove 234, one mounting plate 236 is installed in described patrix 231, mounting plate 236 is interspersed with conductive component 237, described conductive component 237 is connected with heating wire 212, the upper surface of described counterdie 232 is provided with the latch segment 238 of locking patrix 231, during installation, counterdie 232 is arranged on specified location, vitrified pipe 211 is through through hole 235, and limited step 213 is placed on the bottom of groove 234, and then patrix 231 is placed on groove 234, and then lock with latch segment 238, and then heating wire 212 is placed in vitrified pipe 211, finally again mounting plate 236 is placed on ring-shaped step 233, in the present embodiment, the vitrified pipe 211 adopted has good insulation effect, without the need to worrying the problems such as conductive component electric leakage, and draw out pipe 211 and have high temperature resistant, good heat conductivility, thus make the transmission of heat energy to be delivered in square groove 11 by vitrified pipe 211 and heat-conducting layer 12 fast, make spelter can rapid melting, and ensure the stable of zinc liquid temperature.
In the present embodiment, described zinc cigarette absorption unit 3 comprises a circulating line 31, circulating line 31 is arranged on concrete layer 15 and binds between plate 18, described circulating line 31 is provided with the many smoking arms 32 be arranged in parallel, and smoking arm 32 is evenly distributed on two sides of square groove 11 long end sidewall, and the cavity connects entering mouth and square groove 11 of smoking arm 32, described circulating line 31 is connected with a vacuum fan, vacuum fan works, make to form negative pressure in circulating line 31 and smoking arm 32, when zinc cigarette rises to the height of smoking arm 32, zinc cigarette then enters into circulating line 31 under the effect of smoking arm 32 negative pressure, and then be delivered in zinc cigarette treatment facility, it is processed, reach the object of environmental protection and reduction staff harm.
In the present embodiment, be provided with the temperature sensor 19 for detecting heat-conducting layer temperature in described heat-conducting layer 12, temperature sensor 19 can detect the temperature of zinc liquid at any time, thus operator can according to the change of temperature, the thermal value of Reasonable adjustment heating wire 212.
Claims (6)
1., for a boiler for metal leaching zinc, it comprises boiler body, it is characterized in that: described boiler body (1) is provided with heating component (2), boiler body (1) sidewall is also provided with zinc cigarette absorption unit (3).
2. a kind of boiler for metal leaching zinc according to claim 1, it is characterized in that: described boiler body (1) is for being opened in ground square groove (11), its upper end open, the sidewall of square groove (11) is disposed with from the inside to surface heat-conducting layer (12), LIFT (10), supporting layer (13), thermofin (14) and concrete layer (15), the inner side-wall of heat-conducting layer (12) is provided with an inwall backplate (16), a retaining wall steel plate (17) is embedded with in concrete layer (15) top, the plate that binds (18) is provided with between retaining wall steel plate (14) and inwall backplate (16).
3. a kind of boiler for metal leaching zinc according to claim 2, it is characterized in that: described heating component (2) comprises heating tube (21), heating tube retaining plate (22) and heating pipe clamp (23), described heating tube retaining plate (22) is arranged on heat-conducting layer (12) upper surface, described heating tube (21) is arranged in heat-conducting layer (12), and heating tube (21) upper end is arranged in heating pipe clamp (23), heating pipe clamp (23) is detachably arranged on the upper surface on heating tube retaining plate (22).
4. a kind of boiler for metal leaching zinc according to claim 3, it is characterized in that: described heating tube (21) comprises vitrified pipe (211), be arranged on the heating wire (212) in vitrified pipe (211), described vitrified pipe (211) upper end is provided with a limited step (213), described heating pipe clamp (23) comprises patrix (231) and counterdie (232), described patrix (231) is provided with a ring-shaped step (233), counterdie (232) is provided with the groove (234) placing patrix (231), the through hole (235) that vitrified pipe (211) passes is offered in the bottom of groove (234), and limited step (213) is positioned at the bottom of groove (234), in described patrix (231), a mounting plate (236) is installed, mounting plate (236) is interspersed with conductive component (237), described conductive component (237) is connected with heating wire (212), the upper surface of described counterdie (232) is provided with the latch segment (238) of locking patrix (231).
5. a kind of boiler for metal leaching zinc according to claim 2 or 4, it is characterized in that: described zinc cigarette absorption unit (3) comprises a circulating line (31), circulating line (31) is arranged between concrete layer (15) and the plate that binds (18), described circulating line (31) is provided with the many smoking arms (32) be arranged in parallel, and smoking arm (32) is evenly distributed on two sides of square groove (11) long end sidewall, and the cavity connects entering mouth and square groove (11) of smoking arm (32), described circulating line (31) is connected with a vacuum fan.
6. a kind of boiler for metal leaching zinc according to claim 5, is characterized in that: be provided with the temperature sensor (19) for detecting heat-conducting layer temperature in described heat-conducting layer (12).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510876417.9A CN105274461B (en) | 2015-12-03 | 2015-12-03 | A kind of boiler for metal leaching zinc |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510876417.9A CN105274461B (en) | 2015-12-03 | 2015-12-03 | A kind of boiler for metal leaching zinc |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105274461A true CN105274461A (en) | 2016-01-27 |
| CN105274461B CN105274461B (en) | 2019-01-01 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510876417.9A Expired - Fee Related CN105274461B (en) | 2015-12-03 | 2015-12-03 | A kind of boiler for metal leaching zinc |
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| Country | Link |
|---|---|
| CN (1) | CN105274461B (en) |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| AU549431B3 (en) * | 1986-01-16 | 1986-02-13 | Galvanizing Industries Pty. Ltd. | Immersion tube |
| CN2852015Y (en) * | 2005-10-18 | 2006-12-27 | 刘祥清 | Internal heating zinc boiler |
| CN102094161A (en) * | 2011-03-16 | 2011-06-15 | 李业玉 | Sinking galvanized soot absorption device |
| CN102154603A (en) * | 2011-01-07 | 2011-08-17 | 重庆广仁铁塔制造有限公司 | Novel ceramic zinc pot and electrical heating arrangement method |
| CN202626274U (en) * | 2012-04-13 | 2012-12-26 | 青岛汇金通电力设备有限公司 | Zinc smoke sucking device |
| CN104363671A (en) * | 2014-10-31 | 2015-02-18 | 天津市工大镀锌设备有限公司 | Inner heater of liquid zinc corrosion resistance alloy |
| CN204408655U (en) * | 2014-12-31 | 2015-06-17 | 镇江市沪扬电器成套有限公司 | A kind of Intelligent temperature control type electric heater |
| CN205133715U (en) * | 2015-12-03 | 2016-04-06 | 成都朋昌电力构件有限公司 | A boiler for metal soaks zinc |
-
2015
- 2015-12-03 CN CN201510876417.9A patent/CN105274461B/en not_active Expired - Fee Related
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| AU549431B3 (en) * | 1986-01-16 | 1986-02-13 | Galvanizing Industries Pty. Ltd. | Immersion tube |
| CN2852015Y (en) * | 2005-10-18 | 2006-12-27 | 刘祥清 | Internal heating zinc boiler |
| CN102154603A (en) * | 2011-01-07 | 2011-08-17 | 重庆广仁铁塔制造有限公司 | Novel ceramic zinc pot and electrical heating arrangement method |
| CN102094161A (en) * | 2011-03-16 | 2011-06-15 | 李业玉 | Sinking galvanized soot absorption device |
| CN202626274U (en) * | 2012-04-13 | 2012-12-26 | 青岛汇金通电力设备有限公司 | Zinc smoke sucking device |
| CN104363671A (en) * | 2014-10-31 | 2015-02-18 | 天津市工大镀锌设备有限公司 | Inner heater of liquid zinc corrosion resistance alloy |
| CN204408655U (en) * | 2014-12-31 | 2015-06-17 | 镇江市沪扬电器成套有限公司 | A kind of Intelligent temperature control type electric heater |
| CN205133715U (en) * | 2015-12-03 | 2016-04-06 | 成都朋昌电力构件有限公司 | A boiler for metal soaks zinc |
Non-Patent Citations (1)
| Title |
|---|
| 王快社等: "《金属涂镀工艺学》", 30 September 2014, 冶金工业出版社 * |
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| CN105274461B (en) | 2019-01-01 |
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Granted publication date: 20190101 Termination date: 20191203 |