The content of the invention
It is an object of the invention to provide a kind of brand-new Zero discharge to overcome above the deficiencies in the prior art
Processing unit and its processing method, the device design to form solid-liquid-gas with the static pressure dilatation of the sound-producing device, uniqueness of high-energy
Separator solve by high temperature evaporation realize pipeline of the wastewater zero emission treatment method of separation of solid and liquid before dust arrester because
Blocked for the continual ash deposit and slag buildup caused by of salinity after crystallization in waste water and dust arrester is because load of dust remove
Dedusting position ash deposit and slag buildup caused by substantial increase aggravates problem, effectively avoids boiler controller system caused by being blocked due to ash deposit and slag buildup
The relevant issues such as the atmosphere pollution discharge beyond standards such as energy consumption increase, the passive blowing out of boiler controller system, flue dust, realize energy-conserving and environment-protective comprehensively
With waste water and gas zero-emission target.It is simple that the method technique of liquid waste processing is carried out using device provided above, manpower is saved and throws
Enter, it is not necessary to add any chemicals, but also make full use of fume afterheat, realize Zero discharge.
Technical scheme is as follows:
A kind of Zero discharge processing unit, including waste liquid conveying equipment, preliminary sedimentation tank, buffer pool, atomization plant, solid-liquid-gas
Separator and dust arrester, the water-supply-pipe of wherein waste liquid conveying equipment itself are stretched to inside preliminary sedimentation tank, preliminary sedimentation tank and buffering
Pond is connected, and buffer pool is connected by flow pipe with atomization plant;Solid-liquid-gas separating device includes top inlet, under top inlet
Side is provided with range of atomization, and static pressure dilatation area is provided with below range of atomization, and the circulation area in static pressure dilatation area is more than the stream of range of atomization
Logical area, static pressure dilatation area bottom set ash hole, and static pressure dilatation area side is provided with gas vent, gas outlet setting sound
Homogenizing plate is reflected, solid-liquid-gas separating device is internally provided with sound-producing device;Atomization plant is arranged at solid-liquid-gas separating device top
Porch, the gas vent of solid-liquid-gas separating device are connected by pipeline with dust arrester.
Described Zero discharge processing unit, waste liquid conveying equipment include slurries pump and water-supply-pipe.
Described Zero discharge processing unit, waste liquid conveying equipment also include decompression current equalizer, flowed wherein depressurizing
Device is arranged at the water delivery exit of water-supply-pipe.
Described Zero discharge processing unit, the decompression current equalizer form pressure to the gradual dilatation of water delivery pipe end
Buffering area, and set one or more layers that there is the orifice plate of uniform punching rate in pressure buffer area, make the liquid flowed out in water-supply-pipe
Decompression is slowed down and flowed by orifice plate.
Described Zero discharge processing unit, dust arrester are electrostatic precipitator or sack cleaner.
Described Zero discharge processing unit, preliminary sedimentation tank are connected by first filter with buffer pool.
Described Zero discharge processing unit, agitator is provided with preliminary sedimentation tank.
Described Zero discharge processing unit, external pipe interface is provided with solid-liquid-gas separating device top inlet.
Described Zero discharge processing unit, preliminary sedimentation tank bottom are provided with grout outlet, pulp are connected with below grout outlet
Device, go out sizing device by upper and lower valve and its between the bulk cement storage tank that sets form.
Described Zero discharge processing unit, the second filter is provided with flow pipe.
Described Zero discharge processing unit, having heaters is set on flow pipe.
Described Zero discharge processing unit, atomization plant include high-pressure pump, air compressor machine, and atomization conduit and atomization are sprayed
Mouth.
Described Zero discharge processing unit, sound-producing device includes acoustic generator, acoustic conducting pipe and control system, wherein controlling
System processed controls acoustic generator sounding, and the sound wave sent is sent out by acoustic conducting pipe.
Described Zero discharge processing unit, sound-producing device are arranged in range of atomization or range of atomization and static pressure dilatation area
Junction, the acoustic conducting pipe of sound-producing device are arranged on the inside panel of solid-liquid-gas separating device, and the quantity that sound-producing device is set is one
It is individual or more than one.
Described Zero discharge processing unit, sound reflecting homogenizing plate by top perforate, bottom not perforate it is double-deck or more
Laminate is formed, and gap be present between different laminates, hole is distributed on different laminates by the way of Heterogeneous Permutation;
Ash discharging gear is provided below in described Zero discharge processing unit, ash hole, and ash discharging gear is by upper and lower valve
The bulk cement storage tank composition set between and its.
Described Zero discharge processing unit, gas outlet are provided with temperature sensor and humidity sensor, solid-liquid
Dust content detector is provided with the pipeline that air separation is connected with dust arrester.
The processing method of above-described Zero discharge processing unit, comprises the following steps:
Step 1, waste liquid is delivered in preliminary sedimentation tank by waste liquid conveying equipment, after carrying out preliminary sedimentation in preliminary sedimentation tank
Top waste water enters in buffer pool;
Step 2, the waste water in buffer pool are atomized by atomization plant, and the solid-liquid mixing droplet after atomization is from top
Declined at end entrance;
Step 3, high temperature gas flow is passed through by the big portion after atomization to range of atomization at the top inlet of solid-liquid-gas separating device
The moisture evaporation divided in droplet, has obtained salinity crystal fine grain, these salinity crystal fine grains are together with the impurity in high temperature gas flow
Particulate and a small amount of droplet for having little time evaporation constantly condense shape by the high strong sound wave strong disturbance that sound-producing device is sent
Into larger reunion wrappage, these wrappages accelerate to sink because quality increases;
Step 4, when wrappage enters static pressure dilatation area by range of atomization, the sky bigger due to having abruptly entered circulation area
Between, cause it to enter stall conditions and accelerate to sink, eventually arrive at ash hole discharge;
Step 5, evaporate formation water vapour flowed by sound reflecting homogenizing plate with the air-flow more cleaned after by pipe
Road reaches dust arrester and carries out further dedusting.
The design and operation principle of Zero discharge processing unit provided by the invention are as follows:
(1) in power plant's waste treatment process, waste liquid is atomized after precipitation, filtering through atomization plant, and waste liquid, which becomes, to nebulize
Solid-liquid mixing droplet, fully contacted with flue gas stream so as to can realize, after solid-liquid mixing droplet makes full use of fume afterheat,
Clean moist part reaches dust arrester by high temperature evaporation with flue gas stream, is left salinity crystal, realizes solid-liquid-gas separation.
(2) using acoustic pressure active force caused by the strong sound wave of certain frequency, it can make that mutually can't touch originally to have little time
A small amount of liquid mist droplet of evaporation, in waste liquid moisture be evaporated contaminant particles in rear remaining salinity particulate and flue gas stream by
Mutually collided in judder, and mutually parcel is condensed into the larger wet granulation that contains, then pass through these larger particles itself
Thing is influenceed to drop to ash hole by gravity factor, is then further carried out collecting, so it is possible to prevente effectively from occurring in pipeline
Dust stratification stopping state, alleviate dust arrester dedusting position ash deposit and slag buildup situation significantly, reduce boiler controller system energy consumption, significantly improve and remove
Dirt device efficiency of dust collection, reduce the discharge of the relevant atmospheric pollutant including PM10, PM2.5.
(3) by setting static pressure dilatation area in solid-liquid-gas separating device, current stabilization is played, is flowed, is reduced airstream vibration, disappears
Except eddy current effect, and when to sweep along the flue gas stream containing wet granulation formed through sound wave effect reach static pressure dilatation area because
Abruptly enter in the more space of books circulation area, cause speed bust to enter stall conditions, influenceed nature plus by self gravitation
Decline, these are detained in static pressure dilatation area containing wet granulation and all settled down is discharged by the ash hole of bottom.
(4) become from the flue gas that the gas vent of solid-liquid-gas separating device comes out after static pressure dilatation area is handled in order to more clear
Clean flue gas, the flue gas enter dust arrester by pipeline after being flowed by sound reflecting homogenizing plate and carry out dedusting, the cigarette after flowing
Gas can avoid local scaling problem in pipeline well, improve device utilization ratio.
(5) solid-liquid-gas separating device gas outlet is provided with sound reflecting homogenizing plate, and it does not influence the positive normal open of flue gas stream
Cross, but the high strong sound wave high-efficiency reflective that can send sound-producing device is returned, so as to reduce the loss of acoustic wave energy, raising sound
The utilization rate of wave energy, and humidification is in the high-strength acoustic wave energy of particle coagulation.Specially sound reflecting homogenizing plate passes through bilayer
Or after multi-layer sheet local misalignment perforated design, air-flow is arrived after twice or repeatedly uniform in very short distance uniformly through pipeline
Up to dust arrester, avoid the dust arrester dedusting position ash deposit and slag buildup caused by air flow method is uneven and aggravate phenomenon.In addition,
Sound wave is reflected back because that can not pass through the plate of dislocation perforation, and acoustic energy is strengthened in field.
(6) it is combined present invention employs sound-producing device, range of atomization and static pressure dilatation area and three kinds of sound reflecting homogenizing plate
Design is combined to play synergy, and sending the high strong sound wave of Frequency Adjustable by sound-producing device promotes particle coagulation, range of atomization and quiet
Companding holds the solid particle that area is combined after causing cohesion and produces stall and accelerate sinking, sound reflecting homogenizing plate that high strong sound wave is high
Effect reflects, and reduces acoustic wave energy loss, improves acoustic wave energy utilization rate, so as to which humidification is in the high-strength sound of particle coagulation
The flue gas that wave energy, raising particle coagulation effect, while sound reflecting homogenizing plate enable to discharge, which reaches, to be fluidized, final to realize
The flue gas of discharge is cleaned and flue gas homogenization is reached in dust arrester, is avoided and is realized separation of solid and liquid by high temperature evaporation
Pipeline of the wastewater zero emission treatment method before dust arrester is because the salinity after being crystallized in waste water is continual by making
Into ash deposit and slag buildup block and dust arrester is because ash deposit and slag buildup aggravation in dedusting position caused by load of dust remove substantial increase
Problem, energy-conserving and environment-protective and waste water and gas zero-emission target are realized comprehensively.
Compared with prior art, Zero discharge device provided by the invention and its processing method have below beneficial to effect
Fruit:
1st, the present invention very easily can carry out zero discharge treatment to the waste water of association area, and technique is simple, is not required to
Any chemicals is used, saves manpower.
2nd, the present invention makes full use of fume afterheat, is evaporated the waste water of heavily contaminated substantially, realizes solid-liquid, solid and gas separation, and
Improve the humidity that flue gas enters before dust arrester, be advantageous to improve the dust removing effects of dust arrester.
3rd, in existing waste water zero-discharge technology, after the salinity crystal that is obtained by high temperature evaporation realizes separation of solid and liquid,
Salinity crystal reaches dust arrester and by dust arrester removing salinity crystal with flue gas circulation piping, causes pipeline
Ash deposit and slag buildup blocks and aggravates dust arrester ash deposit and slag buildup, causes the increase of boiler controller system energy consumption, passive blowing out, atmosphere pollution to surpass
The problem of mark discharge etc. is difficult to overcome.In the present invention, the salinity crystal fine grain in waste water, contaminant particles in flue gas and few
The liquid mist that amount has little time evaporation promotes particle coagulation, static pressure dilatation to cause solid particle stall sinking, the earth to be drawn in high strong sound wave
Under the three aspect factor comprehensive function such as power, the impurity in salinity crystal and flue gas in waste water forms bag of reuniting with a small amount of liquid mist
Wrap up in thing to drop in ash hole, be then further carried out collecting and outer row, such design can effectively avoid accumulating in pipeline
The situation that ash blocks, further, since salinity crystal does not enter back into dust arrester, and enter the impurity of dust arrester in flue gas
Greatly reduce, dust arrester is because load of dust remove significantly reduces and causes dedusting position ash deposit and slag buildup situation to alleviate significantly, boiler machine
Group energy consumption reduces, passive blowing out situation has not existed, atmosphere pollution no longer discharge beyond standards.
4th, the how combined separate design of solid-liquid-gas separating device.Waste water in buffer pool forms vaporific consolidate after being atomized
Liquid mixing droplet, in the presence of high-temperature flue gas, moisture heating evaporation in solid-liquid mixing droplet forms vapor with going
Remove the more clean flue gas stream after impurity and reach dust arrester.The impurity in salinity crystal fine grain, flue gas in waste water is micro-
Grain and a small amount of liquid mist for having little time evaporation are mutually collided in the presence of the high-strength acoustic wave energy that sound-producing device is constantly sent, and
Mutually parcel be condensed into it is larger contain wet granulation, under gravity, mutually wrapped up condense larger and contained wet granulation
Gradually with flue gas flow separation and sinking down into ash hole.The setting in range of atomization and static pressure dilatation area can cause solid particle because prominent
Right stall and accelerate to sink and drop to ash hole as much as possible, so as to realize the how combined separation of solid-liquid-gas.
5th, the temperature, humidity, dust burdening of the present invention by monitoring the material stream by solid-liquid-gas separating device on-line etc. refers to
Mark, preferably can automatically control and adjust the work operational factor of the associated components such as heater, sound-producing device, high-pressure pump, whole
More preferably, operating cost is lower, automaticity is higher for the operational effect of body device.
6th, system architecture of the invention is compact, and method is implemented simply, and can realize wastewater zero discharge truly,
Not only environmental protection but also safety, have promotional value.
Embodiment 3
So that certain power plant 1000MW generator set desulfurizations waste water uses Zero discharge processing unit provided by the invention as an example, carry out
The specific processing method of Zero discharge processing unit provided by the invention illustrates.Specifically include following steps:
(1) by the desulfurization wastewater after desulfurizing tower desulfurization by slurries pump 11 by water-supply-pipe 12 through depressurize current equalizer 13
Slow down and preliminary sedimentation tank 2 is reached after flowing, carrying out at the uniform velocity stirring by agitator 22 in preliminary sedimentation tank 2 make it that precipitation distribution is more equal
Even, the upper clear supernate after preliminary sedimentation separation reaches buffer pool 4 after the filtering of first filter 3.
(2) waste water in buffer pool 4 is transported to atomization by high-pressure pump 61 after the filtering of the second filter 51 by flow pipe 5
Pipeline, air compressor machine 62 are connected with atomizer, and air compressor machine 62 produces a large amount of compressed airs, in being total to for high-pressure pump 61 and air compressor machine 62
Under same-action, waste water is atomized the solid-liquid mixing droplet that nozzle atomization nebulizes.
(3) vaporific solid-liquid mixing droplet enters in the range of atomization 71 of solid-liquid-gas separating device 7, in extension tube attached pipeline joint
In the presence of the 10 flue high temperature flue gas streams connect, moisture heating evaporation, in the salinity crystal fine grain, flue gas in droplet
Contaminant particles and a small amount of liquid mist for having little time evaporation along flue gas stream advances when be fixed on two sounding of wall panel and fill
Put the 731 and 732 high strong sound wave strong disturbances sent and constantly condense to form larger reunion wrappage.Sound-producing device institute sounding
Power is arbitrarily adjusted between 10000-30000 watts, and audible frequency is arbitrarily adjusted between 30-300Hz.
(4) after the larger reunion wrappage condensed reaches static pressure dilatation area 72, cause because circulation area increases suddenly
Under the synergy of the factors such as stall sinking, terrestrial gravitation, aggravation is fallen at ash hole 77.
(5) vapor that the waste water evaporated is formed passes through uniform after sound reflecting homogenizing plate 74 with more clean flue gas stream
Dust arrester 9 (being electrostatic precipitator in the present embodiment) is reached, the high strong sound wave that sound-producing device 731 and 732 is sent is by sound reflecting
Homogenizing plate 74 is reflected to strengthen the energy of high strong sound wave, reduces the loss of acoustic wave energy.
(6) preliminary sedimentation tank 2 connects out sizing device 21 below, when the high useless slurry mistake of the solid content that the bottom of preliminary sedimentation tank 2 precipitates
When more, the upper valve of sizing device 21 is opened out, the useless slurry in preliminary sedimentation tank 2 is flowed in slurry can;When slurry can is filled with useless slurry, close
The upper valve of sizing device 21 is closed out, opens out the lower valve of sizing device 21, useless slurry realization is outer to arrange and transport.
(7) ash discharging gear 78 that ash hole 77 connects below, when the lime-ash to be precipitated at ash hole 77 is excessive, open
The upper valve of ash discharging gear 78, lime-ash are dropped in bulk cement storage tank;When bulk cement storage tank is filled with lime-ash, the upper valve of ash discharging gear 78 is closed
Door, lower valve is opened, lime-ash realization is outer to arrange and transport.
(8) temperature sensor 75, wet is fixed with the wall panel near the sound reflecting homogenizing plate 74 of gas outlet
Dust content detector 81 is provided with degree sensor 76, pipeline 8;When temperature sensor 75 senses that flue temperature is inadequate,
Electric signal is exported to PLC and controls heater 52 to start heating by PLC;When humidity sensor 76 senses flue water capacity mistake
Gao Shi, electric signal is exported to PLC and controls sound-producing device 73 to improve sounding power by PLC;When dust content detector 81 is felt
Should arrive dust burdening it is too high when, export electric signal to PLC and control high-pressure pump 61 to improve pump water pressure by PLC.