CN105269827B - A kind of moulding process of the carbon fiber antenna support arm with metal joint - Google Patents

A kind of moulding process of the carbon fiber antenna support arm with metal joint Download PDF

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Publication number
CN105269827B
CN105269827B CN201510688717.4A CN201510688717A CN105269827B CN 105269827 B CN105269827 B CN 105269827B CN 201510688717 A CN201510688717 A CN 201510688717A CN 105269827 B CN105269827 B CN 105269827B
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carbon fiber
metal joint
support arm
mould
antenna support
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CN105269827A (en
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平建建
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Shaanxi Tianyi Antenna Ltd By Share Ltd
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Shaanxi Tianyi Antenna Ltd By Share Ltd
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Abstract

The invention discloses a kind of moulding process of the carbon fiber antenna support arm with metal joint, comprise the following steps:First, mould is made;2nd, blind hole is opened up on metal joint;3rd, carbon fiber prepreg is laid, nylon wind pipe is placed, folding carbon fiber prepreg closes the cavity of lower mould, sets metal joint, matched moulds;4th, the mould after matched moulds is heated on moulding press, then ventilated by valve into nylon wind pipe, continuing to heat makes the carbon fiber prepreg curing molding of laying;5th, it is stripped after the mould after insulation is taken out, then opens valve, nylon wind pipe is extracted out, obtains the carbon fiber antenna support arm with metal joint.The present invention is using successively laying carbon fiber prepreg formation carbon fiber layer, avoid due to the phenomenon for the product thickness inequality that winding lap belt is come, by metal joint and carbon fiber antenna support arm one-step solidification moulding, good forming effect, it is connected firmly, reduces the gluing shaping of existing process later stage metal joint.

Description

A kind of moulding process of the carbon fiber antenna support arm with metal joint
Technical field
The invention belongs to antenna back frame or antenna support arm molding technology thereof field, and in particular to one kind carries metal joint Carbon fiber antenna support arm moulding process.
Background technology
For simple hollow closed composite products, existing moulding process is typically using the life of inflatable moulding process Production.Main method is:EPS (Poly Foam) foam is produced as core by product inwall and shape, and by product inwall and shape Produce nylon wind pipe;Then EPS cores are loaded after nylon wind pipe, wind air in tube is extracted out using air pump, makes nylon wind pipe By core tight, as inflatable body;Carbon fibre material is wrapped in inflatable body surface face again, is together put into mould, Heating mould after matched moulds fixation, and be passed through gas into nylon wind pipe makes to be brought into close contact between every layer of the carbon fiber of periphery parcel, Be heating and curing shaping.This method is mainly used in the simple hollow closed composite products of shaping, the metal connection of composite Position can only be fixed using adhesion process.
However, for baroque special-shaped carbon fiber product, such as antenna back frame or antenna support arm carbon fiber composite Material wraps up on inflatable body, winds, it is relatively difficult to overlap, and it is even to easily cause product wall unevenness, product overall mechanical properties Decline, and have that metalwork later stage bonding is not firm, core Remained mass after high-temperature shrinkage is not easily taken out in workpiece waits scarce The factor of falling into.
The content of the invention
The technical problems to be solved by the invention are to connect with metal there is provided one kind for above-mentioned the deficiencies in the prior art The moulding process of the carbon fiber antenna support arm of head.The technique need not use core, reduce the shaping of carbon fiber antenna support arm Cost, while reducing existing moulding process because the drawbacks of residue can not thoroughly take out after core heat shrinkable;The technique is adopted With successively laying carbon fiber prepreg formation carbon fiber layer, it is to avoid the product thickness that is come due to winding lap belt is uneven to be showed As;By retaining pre- positioned at the product carbon fiber reserved with metal joint connecting portion when folding reserved carbon fiber prepreg Leaching material, the metal joint for offering blind hole, which is inserted in lower mould, makes the carbon fiber prepreg of reservation be located at the blind hole of metal joint It is interior, the one-step solidification moulding of metal joint and carbon fiber antenna support arm is realized, good forming effect is connected firmly, reduced existing There is the gluing shaping of technique later stage metal joint.
In order to solve the above technical problems, the technical solution adopted by the present invention is:A kind of carbon fiber with metal joint day The moulding process of line support arm, it is characterised in that comprise the following steps:
Step 1: making mould according to the shape and size for the carbon fiber antenna support arm to be molded, the mould includes Upper die and lower die;
Step 2: opening up blind hole on metal joint;
Step 3: carbon fiber prepreg formation carbon fiber layer is successively laid on the cavity inner wall of lower mould, during laying under The outside length in reserve of mould not less than lower mould housing width carbon fiber prepreg, it is to be laid after the completion of nylon wind pipe is placed in It is equipped with the lower mould of carbon fiber prepreg;Then reserved carbon fiber prepreg is folded closes the cavity of lower mould, folds When retain and be located at the carbon fiber prepreg that carbon fiber antenna support arm and metal joint connecting portion are reserved, and will be opened up in step 2 The carbon fiber prepreg of reservation is set to be located in the blind hole of metal joint in the lower mould of metal joint insertion for having blind hole;Again by upper mould with Lower mould matched moulds;The shape of the nylon wind pipe is engaged with the shape for the carbon fiber antenna support arm to be molded, on nylon wind pipe Be provided with makes the valve of nylon wind pipe inflatable for being ventilated into nylon wind pipe;
Step 4: the mould after matched moulds in step 3 is heated into 60 DEG C~70 DEG C on moulding press, then pass through valve Ventilated into nylon wind pipe, the air pressure of ventilation is 0.5MPa~0.8MPa, then under conditions of Continuous aeration mould continued plus Insulation 30min~60min makes the carbon fiber prepreg curing molding of laying after hot to 100 DEG C~120 DEG C;
Step 5: being stripped after the mould after being incubated in step 4 is taken out, valve is then opened, nylon wind pipe is extracted out, Obtain the carbon fiber antenna support arm with metal joint.
The moulding process of above-mentioned a kind of carbon fiber antenna support arm with metal joint, it is characterised in that in step 2 The groove being engaged with valve is offered on the upper die and lower die.
The moulding process of above-mentioned a kind of carbon fiber antenna support arm with metal joint, it is characterised in that in step 2 Successively during laying carbon fiber prepreg, the position for opening up screwed hole and pin-and-hole is needed to be respectively provided with carbon fiber antenna support arm Metal embedded part.
A kind of moulding process of above-mentioned carbon fiber antenna support arm with metal joint, it is characterised in that the metal Built-in fitting is arranged on the middle part of carbon fiber layer through-thickness.
A kind of moulding process of above-mentioned carbon fiber antenna support arm with metal joint, it is characterised in that the metal Built-in fitting is aluminium alloy built-in fitting.
The present invention has advantages below compared with prior art:
1st, moulding process of the invention need not use core (eps foam), reduce the shaping of carbon fiber antenna support arm Cost, while reducing existing moulding process because the drawbacks of residue can not thoroughly take out after core heat shrinkable.
2nd, the present invention is using successively laying carbon fiber prepreg formation carbon fiber layer, it is to avoid come due to winding lap belt The uneven phenomenon of product thickness;It is located at product and metal joint connecting portion by retaining when folding reserved carbon fiber prepreg The reserved carbon fiber prepreg in position, the metal joint for offering blind hole, which is inserted in lower mould, is located at the carbon fiber prepreg of reservation In the blind hole of metal joint, metal joint and carbon fiber antenna support arm one-step solidification moulding, good forming effect, connection jail are realized Gu, reduce the gluing shaping of existing process later stage metal joint.
3rd, the present invention preferably needs the position for opening up screwed hole and pin-and-hole to set metal embedded part in carbon fiber antenna support arm, Carbon fiber antenna support arm after shaping can punch at the position that be provided with metal embedded part, it is to avoid due to carbon fiber product wall thickness It is relatively thin to cause the problems such as punching easily crackle occurs.
4th, the carbon fiber antenna support arm good mechanical performance being molded using the method for the present invention, meets client's use requirement.
With reference to the accompanying drawings and examples, technical scheme is described in further detail.
Brief description of the drawings
Fig. 1 is the decomposing schematic representation of the matched moulds front mold of the embodiment of the present invention 1.
Fig. 2 is the structural representation of carbon fiber prepreg paving mode of the present invention.
Fig. 3 is metal joint of the present invention and the structural representation of carbon fiber layer connected mode.
Fig. 4 is the structural representation of the carbon fiber antenna support arm with metal joint of the embodiment of the present invention 2.
Fig. 5 is the structural representation of metal embedded part set-up mode in the embodiment of the present invention 2.
Fig. 6 is the structural representation of metal embedded part set-up mode in the embodiment of the present invention 3.
Description of reference numerals:
1-lower mould;2-go up mould;3-carbon fiber layer;
4-nylon wind pipe;5-valve;6-metal embedded part;
7-screwed hole;8-pin-and-hole;9-metal joint.
Embodiment
Embodiment 1
Carbon fiber antenna support arm of the present embodiment shaping with metal joint, moulding process comprises the following steps:
Step 1: making mould according to the shape and size for the carbon fiber antenna support arm with metal joint to be molded (such as Fig. 1), the mould includes upper mould 2 and lower mould 1;
Step 2: opening up blind hole on metal joint 9;
Step 3: as shown in Figure 1, Figure 2 and Figure 3, carbon fiber prepreg is successively laid on the cavity inner wall of lower mould 1 (3232/G803) formation carbon fiber layer 3, the carbon for the housing width for being equal to lower mould in the outside length in reserve of lower mould 1 during laying is fine Tie up prepreg, it is to be laid after the completion of nylon wind pipe 4 is placed in the lower mould 1 for being equipped with carbon fiber prepreg;Then will be reserved Carbon fiber prepreg, which is folded, closes the cavity of lower mould 1, retains during folding and is connected positioned at carbon fiber antenna support arm with metal joint 9 The reserved carbon fiber prepreg in position, and the metal joint 9 that blind hole is offered in step 2 is inserted in lower mould 1 make the carbon of reservation Fiber prepreg material position is in the blind hole of metal joint 9;Again by upper mould 2 and the lower matched moulds of mould 1;The shape of the nylon wind pipe 4 and institute The shape for the carbon fiber antenna support arm to be molded is engaged, and be provided with nylon wind pipe 4 makes Buddhist nun for being ventilated into nylon wind pipe 4 The valve 5 of the imperial inflatable of airduct 4;The groove being engaged with valve 5 is offered on the upper mould 2 and lower mould 1;
Step 4: the mould after matched moulds in step 3 is heated into 65 DEG C on moulding press, then by valve to nylon Ventilated in airduct, the air pressure of ventilation is 0.7MPa, then be incubated after continuing mould to be heated to 110 DEG C under conditions of Continuous aeration 50min makes the carbon fiber prepreg curing molding of laying;
Step 5: being stripped after the mould after being incubated in step 4 is taken out, valve 5 is then opened, nylon wind pipe 4 is taken out Go out, extracting the hole after nylon wind pipe 4 out, (sealing agent of the present embodiment is by J133 adhesive, aerosil using sealing agent With carbon dust according to 2:1:1 mass ratio is well mixed to be made, and also other can effectively block the routine of hole using this area Sealing agent) blocked, obtain the carbon fiber antenna support arm with metal joint.
Embodiment 2
The present embodiment shaping such as Fig. 4 side is threaded the carbon fiber antenna support arm of hole and pin-and-hole, and moulding process includes Following steps:
Step 1: making mould according to the shape and size for the carbon fiber antenna support arm with metal joint to be molded Tool, the mould includes upper die and lower die 1;
Step 2: opening up blind hole on metal joint 9;
Step 3: as shown in Fig. 2, Fig. 3 and Fig. 5, carbon fiber prepreg (day is successively laid on the cavity inner wall of lower mould 1 Ben Dongli T300) carbon fiber layer 3 is formed, during laying carbon fiber prepreg, need to open up screwed hole 7 and pin-and-hole in product 8 position sets metal embedded part 6, and the middle part that metal embedded part 6 is arranged on the through-thickness of carbon fiber layer 3 (is first successively spread If part carbon fiber prepreg, then metal embedded part 6 is placed on the carbon fiber prepreg of laying, remaining carbon is re-layed fine Tie up prepreg), and carbon fiber prepreg of the outside length in reserve more than the housing width of lower mould when laying in lower mould 1, treat Nylon wind pipe 4 is placed in after the completion of laying in the lower mould 1 for being equipped with carbon fiber prepreg;Then by reserved carbon fiber prepreg Folding closes the cavity of lower mould 1, retains during folding and is located at the carbon that carbon fiber antenna support arm is reserved with the connecting portion of metal joint 9 Fiber prepreg material, and the metal joint 9 that blind hole is offered in step 2 is inserted make the carbon fibre initial rinse material position of reservation in lower mould 1 In in the blind hole of metal joint 9;Again by upper mould and the lower matched moulds of mould 1;The shape of the nylon wind pipe 4 and the carbon fiber to be molded The shape of antenna support arm is engaged, and be provided with nylon wind pipe 4 makes the inflatable of nylon wind pipe 4 for being ventilated into nylon wind pipe 4 Valve 5;The groove being engaged with valve 5 is offered on the upper die and lower die 1;
Step 4: the mould after matched moulds in step 3 is heated into 70 DEG C on moulding press, then by valve to nylon Ventilated in airduct, the air pressure of ventilation is 0.5MPa, then be incubated after continuing mould to be heated to 100 DEG C under conditions of Continuous aeration 60min makes the carbon fiber prepreg curing molding of laying;
Step 5: being stripped after the mould after being incubated in step 4 is taken out, valve 5 is then opened, nylon wind pipe 4 is taken out Go out, extracting the hole after nylon wind pipe 4 out, (sealing agent of the present embodiment is by J133 adhesive, aerosil using sealing agent With carbon dust according to 2:1:1 mass ratio is well mixed to be made, and also other can effectively block the routine of hole using this area Sealing agent) blocked, obtain the carbon fiber antenna support arm with metal joint.
Embodiment 3
The present embodiment contoured bottom is threaded the carbon fiber antenna support arm (carbon fiber of the present embodiment shaping of hole and pin-and-hole The structure of antenna support arm is same as Example 2, and difference is that pin-and-hole and screwed hole are arranged on carbon fiber antenna support arm bottom Portion), moulding process comprises the following steps:
Step 1: making mould according to the shape and size for the carbon fiber antenna support arm with metal joint to be molded Tool, the mould includes upper die and lower die 1;
Step 2: opening up blind hole on metal joint 9;
Step 3: as shown in Fig. 2, Fig. 3 and Fig. 6, carbon fiber prepreg (day is successively laid on the cavity inner wall of lower mould 1 Ben Dongli T300) carbon fiber layer 3 is formed, during laying carbon fiber prepreg, need to open up screwed hole and pin-and-hole in product Position set metal embedded part 6, metal embedded part 6 be arranged on the through-thickness of carbon fiber layer 3 middle part (i.e. elder generation successively lay Metal embedded part 6, is then placed on the carbon fiber prepreg of laying by part carbon fiber prepreg, re-lays remaining carbon fiber Prepreg), and carbon fiber prepreg of the outside length in reserve more than the housing width of lower mould when laying in lower mould 1, wait to spread If after the completion of nylon wind pipe 4 is placed in the lower mould 1 for being equipped with carbon fiber prepreg;Then reserved carbon fiber prepreg is rolled over It is folded to close the cavity of lower mould 1, retain fine positioned at carbon fiber antenna support arm and the reserved carbon of the connecting portion of metal joint 9 during folding Prepreg is tieed up, and the metal joint 9 that blind hole is offered in step 2, which is inserted in lower mould 1, is located at the carbon fiber prepreg of reservation In the blind hole of metal joint 9;Again by upper mould 2 and the lower matched moulds of mould 1;The shape of the nylon wind pipe 4 and the carbon fiber to be molded The shape of antenna support arm is engaged, and be provided with nylon wind pipe 4 makes the inflatable of nylon wind pipe 4 for being ventilated into nylon wind pipe 4 Valve 5;The groove being engaged with valve 5 is offered on the upper mould 2 and lower mould 1;
Step 4: the mould after matched moulds in step 3 is heated into 60 DEG C on moulding press, then by valve to nylon Ventilated in airduct, the air pressure of ventilation is 0.8MPa, then be incubated after continuing mould to be heated to 120 DEG C under conditions of Continuous aeration 30min makes the carbon fiber prepreg curing molding of laying;
Step 5: being stripped after the mould after being incubated in step 4 is taken out, valve 5 is then opened, nylon wind pipe 4 is taken out Go out, extracting the hole after nylon wind pipe 4 out, (sealing agent of the present embodiment is by J133 adhesive, aerosil using sealing agent With carbon dust according to 2:1:1 mass ratio is well mixed to be made, and also other can effectively block the routine of hole using this area Sealing agent) blocked, obtain the carbon fiber antenna support arm with metal joint.
The embodiment of the present invention 1 to embodiment 3 the carbon fiber antenna support arm with metal joint for 1.8 meters it is vehicle-mounted it is quiet in lead to Carbon fiber antenna support arm, carbon fiber antenna support arm good mechanical performance (strong gale load) and is used in the test of whole antenna system During, do not occur anomalous event, using effect is good, meets client's use requirement.
It is described above, only it is presently preferred embodiments of the present invention, any limitation is not done to the present invention, it is every according to invention skill Any simple modification, change and equivalent structure change that art is substantially made to above example, still fall within the technology of the present invention In the protection domain of scheme.

Claims (4)

1. a kind of moulding process of the carbon fiber antenna support arm with metal joint, it is characterised in that comprise the following steps:
Step 1: making mould according to the shape and size for the carbon fiber antenna support arm to be molded, the mould includes upper mould With lower mould;
Step 2: opening up blind hole on metal joint;
Step 3: carbon fiber prepreg formation carbon fiber layer is successively laid on the cavity inner wall of lower mould, in lower mould during laying Outside length in reserve not less than lower mould housing width carbon fiber prepreg, it is to be laid after the completion of nylon wind pipe is placed in laying Have in the lower mould of carbon fiber prepreg;Then reserved carbon fiber prepreg is folded closes the cavity of lower mould, is protected during folding The carbon fiber prepreg reserved positioned at carbon fiber antenna support arm with metal joint connecting portion is stayed, and it is blind by being offered in step 2 The carbon fiber prepreg of reservation is set to be located in the blind hole of metal joint in the lower mould of metal joint insertion in hole;Again by upper mould and lower mould Matched moulds;The shape of the nylon wind pipe is engaged with the shape for the carbon fiber antenna support arm to be molded, and is set on nylon wind pipe Have makes the valve of nylon wind pipe inflatable for being ventilated into nylon wind pipe;Successively during laying carbon fiber prepreg, in carbon Fiber antenna support arm needs the position for opening up screwed hole and pin-and-hole to be respectively provided with metal embedded part;
Step 4: the mould after matched moulds in step 3 is heated into 60 DEG C~70 DEG C on moulding press, then by valve to Buddhist nun Ventilated in imperial airduct, the air pressure of ventilation is 0.5MPa~0.8MPa, then under conditions of Continuous aeration continue mould to be heated to 30min~60min is incubated after 100 DEG C~120 DEG C makes the carbon fiber prepreg curing molding of laying;
Step 5: being stripped after the mould after being incubated in step 4 is taken out, valve is then opened, nylon wind pipe is extracted out, is obtained Carbon fiber antenna support arm with metal joint.
2. a kind of moulding process of carbon fiber antenna support arm with metal joint according to claim 1, its feature exists In the groove being engaged with valve is offered described in step 3 on upper die and lower die.
3. a kind of moulding process of carbon fiber antenna support arm with metal joint according to claim 1, its feature exists In metal embedded part described in step 3 is arranged on the middle part of carbon fiber layer through-thickness.
4. a kind of moulding process of carbon fiber antenna support arm with metal joint according to claim 1 or 3, its feature It is, the metal embedded part is aluminium alloy built-in fitting.
CN201510688717.4A 2015-10-22 2015-10-22 A kind of moulding process of the carbon fiber antenna support arm with metal joint Active CN105269827B (en)

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CN112356457A (en) * 2020-09-30 2021-02-12 上海晋飞碳纤科技股份有限公司 Mould pressing and bag pressing integrated forming process for composite material chair back
CN113047452B (en) * 2021-03-16 2022-07-26 中国科学院长春光学精密机械与物理研究所 Metal embedded part and manufacturing method thereof
CN114043746A (en) * 2021-11-15 2022-02-15 北京计算机技术及应用研究所 Metal-containing embedded part carbon fiber shell forming method based on vacuum introduction process
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CN102416700A (en) * 2011-08-31 2012-04-18 乔治富 Production and manufacturing process of vertical axis wind turbine blade
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CN101444962A (en) * 2007-11-27 2009-06-03 林宜修 Method for operating injection insert molding and auxiliary device thereof
CN101652040A (en) * 2008-08-15 2010-02-17 深圳富泰宏精密工业有限公司 Casing component embedded with antenna and manufacturing method thereof
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